5.33 Removing oil pan and oil strainer................................................................................................4-129
5.34 Removing piston .........................................................................................................................4-129
5.35 Removing piston ring ..................................................................................................................4-129
5.36 Disassembling piston assembly ..................................................................................................4-130
5.37 Removing flywheel ......................................................................................................................4-130
5.38 Removing flywheel housing ........................................................................................................4-131
5.39 Removing bearing case cover.....................................................................................................4-131
5.40 Removing crankshaft (for 3 cylinders).........................................................................................4-131
5.41 Removing crankshaft (for 4 cylinders).........................................................................................4-132
5.42 Removing main bearing case......................................................................................................4-133
5.43 Disassembling starter..................................................................................................................4-133
5.44 Disassembling alternator.............................................................................................................4-133
6. Assembling ...........................................................................................................................................4-134
6.1 Assembling alternator ...................................................................................................................4-134
6.2 Assembling starter ........................................................................................................................4-136
6.3 Installing main bearing case..........................................................................................................4-137
6.4 Installing crankshaft (for 3 cylinders).............................................................................................4-138
6.5 Installing crankshaft (for 4 cylinders).............................................................................................4-138
6.6 Installing bearing case cover.........................................................................................................4-139
6.7 Installing flywheel housing ............................................................................................................4-139
6.8 Installing flywheel ..........................................................................................................................4-139
6.9 Assembling piston assembly.........................................................................................................4-140
6.10 Installing piston ring ....................................................................................................................4-141
6.11 Installing piston............................................................................................................................4-141
6.12 Installing oil strainer and oil pan..................................................................................................4-143
6.13 Installing crank gear ....................................................................................................................4-144
6.14 Installing oil pump .......................................................................................................................4-144
6.15 Installing camshaft with cam gear ...............................................................................................4-144
6.16 Installing fuel camshaft with supply pump gear...........................................................................4-145
6.17 Installing idle gear .......................................................................................................................4-145
6.18 Installing crankshaft oil slinger ....................................................................................................4-146
6.19 Installing gear case cover ...........................................................................................................4-146
6.20 Installing fan drive pulley.............................................................................................................4-146
6.21 Installing water pump ..................................................................................................................4-147
6.22 Installing oil cooler.......................................................................................................................4-147
6.23 Installing supply pump.................................................................................................................4-148
6.24 Installing suction control valve (SCV)..........................................................................................4-148
6.25 Installing thermostat assembly....................................................................................................4-149
6.26 Installing valve.............................................................................................................................4-149
6.27 Installing tappet ...........................................................................................................................4-149
6.28 Installing cylinder head................................................................................................................4-149
6.29 Installing rocker arm assembly....................................................................................................4-151
6.30 Installing injector .........................................................................................................................4-151
6.31 Installing glow plug......................................................................................................................4-152
6.32 Installing cylinder head cover......................................................................................................4-153
6.33 Installing sensors ........................................................................................................................4-153
6.34 Installing common rail .................................................................................................................4-154
6.35 Installing EGR valve....................................................................................................................4-155
6.36 Installing intake throttle valve ......................................................................................................4-155
6.37 Installing turbocharger assembly ................................................................................................4-155
6.38 Installing EGR cooler ..................................................................................................................4-156
6.39 Assembling DPF assembly .........................................................................................................4-156
6.40 Installing muffler full assembly ....................................................................................................4-157
6.41 Installing CRS intermediate harness...........................................................................................4-159
6.42 Installing external components....................................................................................................4-161
6.43 Filling coolant ..............................................................................................................................4-162
6.44 Filling engine oil ..........................................................................................................................4-162
7. Servicing...............................................................................................................................................4-162
D1803-CR-E4,D1803-CR-TE4,D1803-CR-TIE4,V2403-CR-E4,V2403-CR-TE4,V2403-CR-TE4BG,V2403-CR-TIE4
xiii
KiSC issued 12, 2018 A
Summary of Contents for D1803-CR-E4
Page 17: ...1 SAFETY KiSC issued 12 2018 A ...
Page 24: ...2 GENERAL KiSC issued 12 2018 A ...
Page 67: ...3 MAINTENANCE KiSC issued 12 2018 A ...
Page 100: ...4 ENGINE KiSC issued 12 2018 A ...
