KTR ROTEX ZS-DKM Series Instructions Manual Download Page 18

KTR Kupplungstechnik 

GmbH 

D-48407 Rheine 

R O T E X

®

  m o u n t i n g  

i n s t r u c t i o n s  

d e s i g n   Z S - D K M   a n d   Z S - D K M - H  

KTR-N 
sheet: 
edition: 

40224 E 
18 

 

Gezeichnet: 

14.07.06 Sha/At 

Ersatz für: 

 

Schutzvermerk 

ISO 16016 beachten.  Geprüft: 

07.08.06 Sha 

Ersetzt durch: 

 

 

5 Enclosure A 

Hints and Instructions Regarding the Use in 

 Hazardous Areas

 

 

5.5 

 Marking of Coupling for the Hazardous Area 

 
Couplings for the use in hazardous areas are marked on at least one component completely and on the 
remaining components at the outside diameter of the hub or on the front side with an 

 label for the respectively 

permitted conditions of use. The flexible spider is excluded. 
 
Complete labelling: 

II 2G c IIC T6, T5 bzw. T4 - 30 °C 

 T

a

 

 + 65°C, + 80 °C bzw. +90 °C 

II 2D c T 110 °C/I M2 c - 30 °C 

 T

a

 

 + 90 °C 

 
Short labelling: 

II 2GD c IIC T X/I M2 c X 

 
The former marking 
remains valid: 

II 2G c IIC T4/T5/T6 - 30 °C 

 T

a

 

 + 80/60/45 °C 

II 2D c T 110 °C/I M2 c - 30 °C 

 T

a

 

 + 80 °C 

 
The labelling with Explosion Group llC includes the Explosion Groups llA and llB. 
 
If the coupling part is labelled with   in addition to  , KTR supplied it unbored or pilot bored. 
 

 

C A U T I O N !  
Any mechanical rework to couplings that are used in hazardous areas require an explicit 
release by KTR. 
The orderer must send a drawing to KTR acc. to which the manufacture must be made. KTR 
checks this drawing and returns it to the orderer with approval. 

 
 
 

5.6 Starting 

 
Before putting the coupling into operation, check the tightness of the setscrews in the hubs, the alignment and the 
distance dimension E and correct, if necessary, and also check all screw connections regarding the stipulated 
tightening torques dependent on the type of coupling. 
 

 

If used in hazardous areas the grub screws to fix the hub as well as all screw connections must be 
additionally secured against self-loosening, e. g. glue with Loctite (medium strength). 

 
Last but not least, the coupling protection against unintended contact must be fixed. 
 
The cover must be electrically conductive and be included in the equipotential bonding. Bellhousings (magnesium 
part below 7,5 %) made from aluminium and damping rings (NBR) can be used as connecting element between 
pump and electro motor. The cover may only be taken off after having stopped the unit. 
 
During operation, please pay attention to 

  strange running noises 

 occurring 

vibrations. 

 
If the couplings are used in dust explosive areas and in mining the user must make sure that there is no 
accumulation of dust in a critical quantity between the cover and the coupling. The coupling must no operate in an 
accumulation of dust. 
 
 
 
 
 

Summary of Contents for ROTEX ZS-DKM Series

Page 1: ...zeichnet 14 07 06 Sha At Ersatz f r Schutzvermerk ISO 16016 beachten Gepr ft 07 08 06 Sha Ersetzt durch design ZS DKM1 design ZS DKM3 ROTEX Torsionally flexible jaw type couplings types ZS DKM ZS DKM...

Page 2: ...Hints 2 3 Safety and Advice Hints 2 4 General Hints to Danger 2 5 Proper Use 3 Storage 4 Assembly 4 1 Components of the Couplings 4 2 Hint Regarding the Finish Bore 4 3 Assembly of the Hubs 4 4 Assem...

Page 3: ...0 225 180 105 110 50 6 38 25 15 195 dimensions mm Lz dimension for shaft distance dimension L mm hexagon head cap screws DIN EN ISO 4017 10 9 size da LZS DKM1 100 120 140 160 180 200 250 Mxl z 4 TA Nm...

Page 4: ...625 135 94 116 68 75 76 0 15 16 75 75 1280 160 108 136 80 85 86 5 20 19 90 100 2400 200 142 172 100 100 101 5 20 20 dimensions mm l11 dimension for shaft distance dimension E1 mm cap screws DIN EN IS...

Page 5: ...cap screws DIN EN ISO 4762 12 9 weight 3 for shaft distance dimension L kg size LZS DKM H 100 140 180 250 Mxl z 2 TA Nm 100 140 180 250 24 L 45 49 89 M6x20 2 14 1 40 1 60 28 L 51 41 81 M8x25 2 35 1 90...

Page 6: ...al vibration it is necessary to make a torsional vibration calculation to ensure a perfect selection Typical drives with endangered torsional vibration are e g drives with diesel engines piston pumps...

Page 7: ...for the necessary protection devices and caps 2 5 Proper Use You may only assemble operate and maintain the coupling if you carefully read through the mounting instructions and understood them had te...

Page 8: ...1 Components of Couplings Components of ZS DKM1 component quantity designation component quantity designation 1 2 hub 2 2 spider 5 s table 1 hexagon head cap screw DIN EN ISO 4017 3Na 2 driving flang...

Page 9: ...esign ZS DKM H Features of the standard spiders spider hardness Shore marking colour 95 98 Sh A red 4 2 Hint Regarding the Finish Bore STOP D A N G E R The maximum permissible bore diameters d see tab...

Page 10: ...with approval KTR supplies unbored or pilot bored coupling parts and spare parts on explicit customer s request These parts are additionally labelled with the symbol Table 4 setscrew DIN EN ISO 4029 R...

Page 11: ...chieved Fasten the hubs by tightening the setscrews DIN EN ISO 4029 with cup point or by an end disk tightening torque see table 4 picture 8 assembly of the hubs 4 4 Assembly of the Design ZS DKM1 Ins...

Page 12: ...le piece spec picture 13 assembly of subassembly 4 6 Assembly of the Design ZS DKM H Remove the shells from the hub body see picture 14 Fit the hub body together with the spiders and the DKM H middle...

Page 13: ...ely aligned Please absolutely observe the displacement figures indicated see tables 5 and 6 If the figures are exceeded the coupling is damaged The exacter the alignment of the coupling the higher is...

Page 14: ...4 0 99 1 26 1 52 1 78 2 04 2 30 2 96 42 2 0 1 0 0 75 1 64 1 99 2 34 2 69 3 04 3 91 1 23 1 49 1 75 2 02 2 28 2 93 48 2 1 1 0 0 75 1 61 1 95 2 30 2 65 3 00 3 87 1 20 1 46 1 73 1 99 2 25 2 91 55 2 2 1 0...

Page 15: ...able for the use according to EC standard 94 9 EC 1 Industry with the exception of mining device class II of category 2 and 3 coupling is not approved for device class 1 media class G gases fogs steam...

Page 16: ...respectively after 6 000 operating hours or after 18 months at the latest If you note a considerable wear during the first inspection so that a change of the spider would be recommended please find o...

Page 17: ...xchange values depends on the operating conditions and the existing operating parameters C A U T I O N In order to ensure a long lifetime of the coupling and to avoid dangers regarding the use in haza...

Page 18: ...an explicit release by KTR The orderer must send a drawing to KTR acc to which the manufacture must be made KTR checks this drawing and returns it to the orderer with approval 5 6 Starting Before put...

Page 19: ...the table Breakdowns and if possible be eliminated according to the proposals The possible breakdowns mentioned can be hints only To find out the cause all operating factors and machine components mu...

Page 20: ...ut the unit out of operation 2 disassemble the coupling and remove rests of the spider 3 check coupling parts and exchange damaged coupling parts 4 insert spider assemble coupling parts 5 check alignm...

Page 21: ...of the spider are excluded premature wear of spider ambient contact temperatures which are too high for the spider max permissible e g T4 30 C 90 C danger of ignition due to sparking in case of metal...

Page 22: ...r KTR Kupplungstechnik GmbH D 48432 Rheine states that the flexible ROTEX couplings described in these mounting instructions and explosion proof designed correspond to Article 1 3 b of Standard 94 9 E...

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