KTM Freeride E-XC 2018 Page 67 Owner'S Manual Download

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12 SERVICE WORK ON THE CHASSIS

12.22

Mounting the covering cap

Note

Material damage

Components damaged or destroyed by water or dirt.

–

Mount the covering cap if you have removed the KTM PowerPack.

Preparatory work

–

Deactivate the vehicle. (

p. 37)

–

Fold the seat up. (

p. 63)

–

Remove the KTM PowerPack. (

p. 102)

C00721-10

Main work

–

Check the battery discharge plug form ring. (

p. 66)

–

Mount the covering cap

with one hand.

12.23

Removing the covering cap

Note

Material damage

Components damaged or destroyed by water or dirt.

–

Mount the covering cap if you have removed the KTM PowerPack.

C00721-10

Main work

–

Remove the covering cap

with one hand.

Finishing work

–

Install the KTM PowerPack. (

p. 103)

–

Lock the seat. (

p. 63)

Summary of Contents for Freeride E-XC 2018

Page 1: ...OWNER S MANUAL 2018 Freeride E XC Art no 3213653en...

Page 2: ......

Page 3: ...cycles can however not be completely excluded All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications prices colors for...

Page 4: ...n switch 19 6 5 Start button 20 6 6 Horn button 20 6 7 Light switch 20 6 8 Turn signal switch 21 6 9 Side stand 21 6 10 Ignition lock 21 6 11 Steering lock 22 6 12 Locking the steering 22 6 13 Unlocki...

Page 5: ...16 Removing the shock absorber 61 12 17 Installing the shock absorber 62 12 18 Folding the seat up 63 12 19 Locking the seat 63 12 20 Removing the spoiler 63 12 21 Installing the spoiler 64 12 22 Moun...

Page 6: ...coolant level 112 17 3 Checking the coolant level 113 17 4 Draining the coolant 114 17 5 Refilling with coolant 115 18 TUNING THE MOTOR 116 18 1 Selecting the driving mode 116 19 SERVICE WORK ON THE...

Page 7: ...red for there by specially trained experts using the auxiliary tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or t...

Page 8: ...ng labels at prominent locations Do not remove informa tion warning labels If they are missing you or others may not recognize dangers and may therefore be injured 2 3 Degrees of risk and symbols Dang...

Page 9: ...r else you or others may fail to recognize sources of danger and become injured 1 Multifunction display 1 Chain tension 2 High voltage components 3 Rechargeable lithium ion battery 4 High voltage comp...

Page 10: ...SAFETY ADVICE 8 C00846 01 Chain tension C00772 01 High voltage components C00773 01 Rechargeable lithium ion battery C00848 01 High voltage components see the Repair Manual C00838 01 Initial start up...

Page 11: ...e the Owner s Manual C00845 01 Suitable brake fluid C00849 01 Type label for EU C00850 01 Anti manipulation label 2 5 Tampering warning Modifying the vehicle is prohibited as otherwise safe operation...

Page 12: ...ed on the left side of the handlebar Because this vehicle does not have a manual transmission there is no clutch As with all water cooled vehicles the operating temperature rises according to use outs...

Page 13: ...ched off at the main switch and remains switched off while any work is being performed on the vehicle Remove the power pack from the vehicle before you start any work on the vehicle Protect the vehicl...

Page 14: ...horized KTM dealer The Owner s Manual is an important component of the vehicle and must be handed over to the new owner if the vehicle is sold 2 12 Fire hazard Warning Fire hazard Damaged rechargeable...

Page 15: ...ternational KTM Website http www ktm com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work is properly carried out as described...

Page 16: ...ed mode the vehicle can still be driven for a few more minutes before the vehicle switches off with blink code 11 Then recharge the KTM PowerPack until the battery charger ends the process at 100 The...

Page 17: ...15 4 1 View of vehicle front left example A00125 10 1 Front brake lever p 19 2 Rear brake lever p 19 3 Seat 4 Seat release 5 Shock absorber compression adjustment 6 Shock absorber rebound adjustment...

Page 18: ...ght example A00124 10 1 Multifunction display p 23 2 Horn button p 20 2 Light switch p 20 2 Turn signal switch p 21 3 Main switch p 19 3 Start button p 20 4 Throttle grip p 19 5 Fork rebound adjustmen...

Page 19: ...steer ing head 5 2 Type label 401946 10 The type label 1 is located on the front steering head 5 3 Motor number 402364 10 The motor number 1 is located on the left side of the motor over the motor spr...

Page 20: ...948 10 The shock absorber part number 1 is stamped on the top of the shock absorber above the adjusting ring towards the engine side 5 6 Battery identification number C00771 10 The battery identificat...

Page 21: ...ottle grip C00679 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Main switch C00793 10 The main switch 1 is attached to the right side of the handlebar The main switch is also...

Page 22: ...ode is activated and the throttle grip is not twisted open the vehicle automatically switches back to standby mode Possible states The start button is in the neutral position The state of the vehicle...

Page 23: ...e stand 1 must be folded up and secured with rubber band 2 6 10 Ignition lock C00825 10 The ignition lock 1 is on the right behind the headlight mask Info When the ignition is switched on at the ignit...

Page 24: ...surface 400732 01 Park the vehicle Push the main switch into the position Turn the handlebar as far as possible to the right Insert the key in the steering lock turn it to the left press it in and tur...

Page 25: ...2 Driving mode display p 24 3 Electric motor indicator lamp p 24 4 Charge level indicator p 24 7 1 2 Map select tip switch 402133 10 The map select tip switch 1 determines the driving mode Possible st...

Page 26: ...reatest increase in power occurs immediately after which the motor power increases more slowly 7 1 4 Electric motor indicator lamp MIL 402136 11 The warning tones emitted by the multifunction display...

Page 27: ...at temperatures of less than 0 C When the KTM PowerPack has warmed up sufficiently 80 of power or full power is available depending on the temperature once the vehicle has been started again The selec...

Page 28: ...mps overview K00055 01 Possible states The high beam indicator lamp lights up blue The high beam is switched on Turn signal indicator light flashes green The turn signal is switched on 7 3 Speedometer...

Page 29: ...3 5 seconds The Setup menu is displayed The UNIT display flashes Press one of the buttons to select UNIT for the speed in kilo meters KM H or miles M H 401911 01 Wait for 5 seconds The speedometer cha...

Page 30: ...witching off the service interval display Press and hold the left button The value decreases rapidly until off appears in the display 7 3 5 Setting the kilometers or miles Info If the unit is changed...

Page 31: ...ht button The value increases 7 3 7 Setting the service display Condition The motorcycle is stationary 401913 01 Press both buttons for 3 5 seconds The Setup menu is displayed The UNIT display flashes...

Page 32: ...the right button briefly Next display mode Press the right button for 3 5 sec onds DST is reset to 0 0 7 3 9 Speed time and DST2 distance 2 401902 01 Press one of the buttons until DST2 appears on the...

Page 33: ...the average speed since the last reset ART shows the operating hours ODO shows the total distance covered Press the left button briefly Next display mode Press the left button for 3 5 seconds The OPEN...

Page 34: ...imum permissible overall weight or the axle loads Warning Risk of misappropriation People who act without authorization endanger themselves and others Never leave the vehicle unattended Protect the ve...

Page 35: ...8 PREPARING FOR USE 33 Guideline Maximum permissible overall weight 280 kg 617 lb Maximum permissible front axle load 135 kg 298 lb Maximum permissible rear axle load 175 kg 386 lb...

Page 36: ...properly Check the coolant level p 113 Check for chain dirt accumulation p 66 Check the chain rear sprocket motor sprocket and chain guide p 69 Check the chain tension p 67 Check the tire condition p...

Page 37: ...throttle grip is open the more the motor power increases The driving mode 3 is Advanced the greatest increase in power occurs immediately after which the motor power increases more slowly Info A red d...

Page 38: ...he brake system Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs Info The rear brake lever is located on the left side of the handlebar When braking...

Page 39: ...k the steering p 22 9 6 Deactivating the vehicle C00793 01 Push the main switch into the position C00825 01 Turn the key in the ignition lock to the position while the vehicle is deactivated Remove th...

Page 40: ...PowerPack is not properly secured during transport The transport vehicle may be damaged if the KTM PowerPack is not properly secured Secure the KTM PowerPack with tension belts or other suitable fixin...

Page 41: ...ke lines for damage and leakage Check the frame p 71 Check the swingarm p 71 Check the heim joint for play Check the tire condition p 89 Check the tire air pressure p 89 Check the wheel bearing for pl...

Page 42: ...Dealer net and in the Service and Manufacturer Warranty Booklet One time interval Periodic interval 10 3 Recommended work Annually Every 100 operating hours Every 50 operating hours Once after 40 ope...

Page 43: ...to two ranges high speed and low speed High speed and low speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed The high speed setting for example has an effec...

Page 44: ...on of the shock absorber Finishing work Install the KTM PowerPack p 103 Lock the seat p 63 11 4 Adjusting the high speed compression damping of the shock absorber Caution Risk of injury Parts of the s...

Page 45: ...the KTM PowerPack p 103 Lock the seat p 63 11 5 Adjusting the rebound damping of the shock absorber Caution Risk of injury Parts of the shock absorber will fly off if the shock absorber is disassemble...

Page 46: ...y work Deactivate the vehicle p 37 Fold the seat up p 63 Remove the KTM PowerPack p 102 Mount the covering cap p 65 Raise the motorcycle with a lift stand p 51 400988 10 Main work Measure the distance...

Page 47: ...g preload of the shock absorber p 46 11 8 Checking the riding sag of the shock absorber 400990 10 Measure distance A of rear wheel unloaded p 44 With another person holding the motorcycle the rider we...

Page 48: ...the motorcycle with a lift stand p 51 Remove the shock absorber p 61 After removing the shock absorber clean it thoroughly 402158 10 Main work Loosen screw 1 Turn adjusting ring 2 until the spring is...

Page 49: ...ght of rider 75 85 kg 165 187 lb 55 71 N mm 314 405 lb in Weight of rider 85 95 kg 187 209 lb 70 N mm 400 lb in Info The spring rate is shown on the outside of the spring Smaller weight differences ca...

Page 50: ...he vehicle p 37 Fold the seat up p 63 Remove the KTM PowerPack p 102 Mount the covering cap p 65 402496 10 Main work Remove protection caps 1 Turn adjusting screws 2 clockwise all the way Info Adjusti...

Page 51: ...reduce damping 11 14 Handlebar position 0 0 C00762 10 On the upper triple clamp there are two holes at a distance of A to each other Hole distance A 15 mm 0 59 in The holes on the handlebar supports...

Page 52: ...r supports in the required position Mount and tighten screws 2 Guideline Screw handle bar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly Position...

Page 53: ...erneath the motor to raise the vehicle Lift stand 78129955100 Neither wheel is in contact with the ground Secure the motorcycle against falling over 12 2 Removing the motorcycle from the lift stand No...

Page 54: ...ts of the fork legs Preparatory work Deactivate the vehicle p 37 Fold the seat up p 63 Remove the KTM PowerPack p 102 Mount the covering cap p 65 Raise the motorcycle with a lift stand p 51 Remove the...

Page 55: ...te the vehicle p 37 Fold the seat up p 63 Remove the KTM PowerPack p 102 Mount the covering cap p 65 Raise the motorcycle with a lift stand p 51 Remove the front wheel p 85 Remove the headlight mask w...

Page 56: ...3 lbf ft C00799 10 Position the brake caliper Mount and tighten screws 4 with the spacers Guideline Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Position the brake line wiring harness a...

Page 57: ...fork protector A00127 11 Main work Position the fork protector on the right fork leg Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft A00126 11 Position the fork prot...

Page 58: ...with the headlight p 95 Remove front fender p 61 Remove the fork legs p 53 C00835 10 Main work Open holder 1 and detach the wiring harness and brake line C00836 10 Remove screw 2 Remove screw 3 Take...

Page 59: ...si tioned Push protective ring 2 and O ring 3 onto the steering stem C00834 10 Position the upper triple clamp with the handlebar Mount screw 4 but do not tighten yet Position the rear wheel brake lin...

Page 60: ...ft C00829 10 Attach the brake line and wiring harness Close holder 9 C00837 10 Position the brake caliper Mount and tighten screws bk with the spacers Guideline Screw front brake caliper M8 25 Nm 18...

Page 61: ...aged over time Preparatory work Deactivate the vehicle p 37 Fold the seat up p 63 Remove the KTM PowerPack p 102 Mount the covering cap p 65 Raise the motorcycle with a lift stand p 51 H01167 01 Main...

Page 62: ...ering head M20x1 5 12 Nm 8 9 lbf ft Using a plastic hammer tap lightly on the upper triple clamp to avoid strains Tighten screws 1 Guideline Screw top triple clamp M8 22 Nm 16 2 lbf ft Locate and tigh...

Page 63: ...Installing front fender C00702 10 Main work Ensure that the spacers are mounted in the fender Position front fender Mount and tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Fi...

Page 64: ...r Mount and tighten screw 2 Guideline Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Mount and tighten screw 3 Guideline Screw bottom shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Info Th...

Page 65: ...t up 12 19 Locking the seat C00804 01 Fold down the seat and push it down The seat engages with an audible click Finally check that the seat is correctly locked 12 20 Removing the spoiler Preparatory...

Page 66: ...the opposite side 12 21 Installing the spoiler C00765 10 Main work Position the spoiler and hook it in at area A C00764 11 Mount and tighten screw 1 Mount and tighten screw 2 C00763 11 Mount and tight...

Page 67: ...d the seat up p 63 Remove the KTM PowerPack p 102 C00721 10 Main work Check the battery discharge plug form ring p 66 Mount the covering cap 1 with one hand 12 23 Removing the covering cap Note Materi...

Page 68: ...k the chain for coarse dirt accumulation If the chain is very dirty Clean the chain p 66 12 26 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip Remove th...

Page 69: ...r the countershaft of the transmission to break in extreme cases If the chain is too loose however it may fall off the chain pinion or rear sprocket and block the rear wheel or damage the motor Ensure...

Page 70: ...p 63 Remove the KTM PowerPack p 102 Mount the covering cap p 65 Raise the motorcycle with a lift stand p 51 Check the chain tension p 67 C00707 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chai...

Page 71: ...rivetrain kit Info The motor sprocket rear sprocket and chain should always be replaced together 400987 10 Pull at the top part of the chain with the specified weight A Guideline Weight chain wear mea...

Page 72: ...screws chassis M6 10 Nm 7 4 lbf ft C00827 01 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece...

Page 73: ...Deactivate the vehicle p 37 Fold the seat up p 63 Remove the KTM PowerPack p 102 Mount the covering cap p 65 402151 01 Main work Check the frame for cracking and deformation If the frame exhibits crac...

Page 74: ...d to ensure they are firmly seated If a rubber grip is damaged worn or loose Change the rubber grip Grip adhesive 00062030051 p 134 Additionally secure the rubber grip p 72 12 33 Additionally securing...

Page 75: ...the front brake lever p 73 13 2 Adjusting the free travel of the front brake lever C00806 10 Adjust the free travel of the front brake lever with adjusting screw 1 Info Turn the adjusting screw clockw...

Page 76: ...ake Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system...

Page 77: ...and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effec...

Page 78: ...t brake linings Warning Danger of accidents Worn out brake linings reduce the braking effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to he...

Page 79: ...s Brake linings which have not been approved alter the braking efficiency Not all brake linings are tested and approved for KTM motorcycles The structure and friction coefficient of the brake linings...

Page 80: ...6 Take off retaining spring 7 and remove the brake linings Clean the brake caliper Position the new brake linings Info Always change the brake linings in pairs Position retaining spring 7 Mount pin 6...

Page 81: ...ravel on the rear brake lever in accordance with the specification C00809 12 Push the rear brake lever to the handlebar and check free travel A Guideline Free travel on the rear brake lever 3 mm 0 12...

Page 82: ...ents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake li...

Page 83: ...Only use clean brake fluid from a sealed container Preparatory work Deactivate the vehicle p 37 Fold the seat up p 63 Remove the KTM PowerPack p 102 Mount the covering cap p 65 Check the rear brake li...

Page 84: ...ng Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come into contact w...

Page 85: ...icone based and purple in color Do not use DOT 5 brake fluid Warning Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease cleaning agents brake fluid etc properl...

Page 86: ...r pin 3 Operate the rear brake lever several times until the brake lin ings are in contact with the brake disc and there is a pressure point A00132 12 Fill up the brake fluid to the level A Guideline...

Page 87: ...veral rotations Loosen screws 2 Press on screw 1 to push the wheel spindle out of the axle clamp Remove screw 1 C00712 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Alwa...

Page 88: ...and insert the wheel spindle The brake linings are correctly positioned Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the front brake lever several t...

Page 89: ...amaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Holding the rear wheel withdraw the wheel spindle Take the rear wheel out of the...

Page 90: ...er 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3 are fitted correctly on adjusting screws 5 Check the chain tension p 67 Tighten nut 4 Guideline Nut rear wheel spin dle M20x...

Page 91: ...th required by national law Minimum tread depth 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires H01144 01 Check the tire age Info The tire s date of manufacture i...

Page 92: ...ded if they are too tightly tensioned If the tension in the spokes is too low then lateral and radial run out will form in the wheel Other spokes will become looser as a result Check spoke tension reg...

Page 93: ...14 WHEELS TIRES 91 Guideline Spoke nipple M4 5 6 Nm 4 4 lbf ft Torque wrench set 58429094000 Finishing work Install the KTM PowerPack p 103 Lock the seat p 63...

Page 94: ...ot dispose of batteries as household waste Dispose of batteries at a collection point for used batteries Preparatory work Fold the seat up p 63 C00920 10 Main work Detach rubber strap 1 Disconnect neg...

Page 95: ...ies as household waste Dispose of batteries at a collection point for used batteries Info Even when there is no load on the battery it discharges steadily The charging level and the method of charging...

Page 96: ...harger Guideline The charging current charging voltage or charging time must not be exceeded Recharge the battery regu larly when the motorcycle is not being used 3 months Finishing work Install the 1...

Page 97: ...ad the electrical sys tem Only use fuses with the required ampere value Do not bypass or repair fuses Use spare fuses with the correct rating only Fuse 58011109110 p 128 Fuse 58011109120 p 128 Tip Rep...

Page 98: ...elease rubber bands 2 Slide the headlight mask up and swing it forward C00812 10 Disconnect plug in connectors 3 of turn signals 4 the headlight and5 the ignition lock 15 6 Refitting the headlight mas...

Page 99: ...es the brightness Grease on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your bare hands Preparato...

Page 100: ...the headlight p 96 Install the KTM PowerPack p 103 Lock the seat p 63 Check the headlight setting p 99 15 8 Changing the turn signal bulb Option Turn signal round Note Damage to reflector Grease on th...

Page 101: ...at p 63 Check that the turn signal system is functioning properly 15 9 Checking the headlight setting 0 0 A A 0 0 B B 400726 10 Position the vehicle upright on a horizontal surface in front of a light...

Page 102: ...headlight range A change in weight on the vehicle may require a correc tion of the headlight range 15 11 Changing the speedometer battery Preparatory work Deactivate the vehicle p 37 Fold the seat up...

Page 103: ...ny button on the speedometer The speedometer is activated Position the speedometer in the holder Mount and tighten the screws with washers Finishing work Refit the headlight mask with the headlight p...

Page 104: ...ithium ion battery KTM PowerPack contains components and elements that are harmful to the environment Never throw a KTM PowerPack into the household trash Dispose of the KTM PowerPack properly and in...

Page 105: ...the KTM PowerPack are clean Check the battery discharge plug form ring Clean the battery discharge plug and the battery discharge socket without using water or compressed air if the battery discharge...

Page 106: ...arger 5 Charging mode switch 6 Charge level indicator 7 Status indicator 8 LED for KTM PowerPack fault 9 LED for charger fault 16 4 Positioning the battery charger Warning Risk of injury There is a ri...

Page 107: ...ny objects into the battery charger housing from the outside Do not use the battery charger if cables plug or parts of the battery charger have been damaged or are soiled Info The battery charger cont...

Page 108: ...tlet can supply the steady current required and is protected by a suitable fuse Warning Environmental hazard A lithium ion battery KTM PowerPack contains components and elements that are harmful to th...

Page 109: ...he KTM PowerPack returns to the permitted range the charging process con tinues automatically Preparatory work Position the battery charger p 104 Check residual current protection switch p 106 Push th...

Page 110: ...ct the battery charger power plug from the mains con nection Disconnect the charging cable from the KTM PowerPack Guideline Pull on the structured part of the connector Do not pull on the cable Check...

Page 111: ...harging All LEDs and the LEDS for the current charging level alternately light up every second After the temperature of the KTM PowerPack returns to the permissible range charging is resumed auto mati...

Page 112: ...KTM PowerPack Guideline Pull on the structured part of the connector Do not pull on the cable Check the seal on the charging socket protection cap If the seal is dirty Clean the seal without using wat...

Page 113: ...al safety cord Remove screws 2 Take off the carry handle M00744 10 Install new charging socket3 protection cap Charging socket protection cap 000700000FX01 Position loop around the right B carry handl...

Page 114: ...re Do not remove the radiator cap radiator hoses or other cooling system components when the motor is hot Allow the motor and cooling system to cool down In case of scalding rinse immediately with luk...

Page 115: ...ding During motorcycle operation the coolant gets very hot and is under pressure Do not remove the radiator cap radiator hoses or other cooling system components when the motor is hot Allow the motor...

Page 116: ...xic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rin...

Page 117: ...clothing if coolant spills onto your clothing Condition The motor is cold Preparatory work Deactivate the vehicle p 37 Fold the seat up p 63 Remove the KTM PowerPack p 102 Mount the covering cap p 65...

Page 118: ...go 402137 01 Select one of the driving modes Driving mode 1 is Economy the motor torque is reduced by half Driving mode 2 is Standard the further the throttle grip is open the more the motor power inc...

Page 119: ...use environmental damage Dispose of oils grease cleaning agents brake fluid etc properly and in compliance with the applica ble regulations Info Drain the gear oil while the motor is warm Preparatory...

Page 120: ...ntity of gear oil Oil filler syringe 58429048000 Gear oil 0 2 l 0 2 qt Gear oil SAE 80W 90 p 132 Fill the gear oil using the special tool Wipe away any excess gear oil Info The screw plug is not used...

Page 121: ...ce with the applica ble regulations Info If you clean the motorcycle regularly its value and appearance will be maintained over a long period Avoid direct sunshine on the motorcycle during cleaning Pr...

Page 122: ...the vehicle was operated in road salt clean it with cold water after riding Warm water would enhance the corrosive effects of salt 401060 01 Clean the motorcycle p 119 Clean the brake system Info Afte...

Page 123: ...s 1 year Ideal storage temperature of the KTM PowerPack without direct sunlight 10 20 C 50 68 F Info Never store the KTM PowerPack at higher temperatures as this would greatly accelerate the aging pro...

Page 124: ...y discharging the KTM PowerPack until the vehicle switches off with blink code 11 Then recharge the KTM PowerPack completely 401059 01 Remove the motorcycle from the lift stand p 51 Install the 12 V b...

Page 125: ...e Overtemperature of the control unit Check the coolant level p 113 Check the radiator for dirt Blink code 23 on the vehicle Overtemperature of the electric motor Check the coolant level p 113 Check t...

Page 126: ...code 52 on the vehicle Fault in the moisture monitor Switch the main switch off and on Blink code 53 on the vehicle Fault in the KTM PowerPack relay Switch the main switch off and on Blink code 54 on...

Page 127: ...e blink code repeats is 3 seconds Faults Possible cause Action Blink code 11 on battery charger Fault in the charging cable Check the charging plug and charging cable for external damage and dirt and...

Page 128: ...cable for external damage and dirt and reconnect Blink code 33 on battery charger Overtemperature of the KTM PowerPack Let the KTM PowerPack cool down Blink code 34 on battery charger Undertemperatur...

Page 129: ...2x1 5x12 20 Nm 14 8 lbf ft 23 3 Capacities 23 3 1 Gear oil Gear oil 0 2 l 0 2 qt Gear oil SAE 80W 90 p 132 23 3 2 Coolant Coolant 0 7 l 0 7 qt Coolant p 132 23 4 Chassis Frame Perimeter steel aluminum...

Page 130: ...ry 70011053000 Battery voltage 12 V Nominal capacity 1 2 Ah Maintenance free Speedometer battery CR 2032 Battery voltage 3 V Air cooled lithium ion battery KTM PowerPack 70045153100 End of charging vo...

Page 131: ...ork WP Performance Systems 4357 MXMA Compression damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Spring length with pr...

Page 132: ...7 lb 55 71 N mm 314 405 lb in Weight of rider 85 95 kg 187 209 lb 70 N mm 400 lb in Spring length 215 mm 8 46 in Gas pressure 10 bar 145 psi Static sag 20 mm 0 79 in Riding sag 100 mm 3 94 in Fitted l...

Page 133: ...e M8 30 Nm 22 1 lbf ft Loctite 243 Screw top steering stem M8 17 Nm 12 5 lbf ft Loctite 243 Screw top triple clamp M8 22 Nm 16 2 lbf ft Motor bracket screw M10 60 Nm 44 3 lbf ft Remaining nuts chassis...

Page 134: ...ontainer and that has the relevant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant n...

Page 135: ...absorber fluid SAE 2 5 50180751S1 Standard classification SAE p 135 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the c...

Page 136: ...er Motorex Bike Grease 2000 Motorcycle cleaner Recommended supplier Motorex Moto Clean Off road chain spray Recommended supplier Motorex Chainlube Offroad Preserving materials for paints metal and rub...

Page 137: ...The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity The viscosity describes only one property of oil and says n...

Page 138: ...tery identification number Serial number of the KTM PowerPack this is linked to the vehicle s chassis number MIL Electric motor control lamp Mal function Indicator Lamp Indicator lamp that supports ve...

Page 139: ...28 LIST OF ABBREVIATIONS 137 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 140: ...ds are also represented by yellow or orange symbols Electric motor indicator lamp flashes A error is present in the vehicle electronic system 29 2 Green and blue symbols Green and blue symbols reflect...

Page 141: ...ing 69 cleaning 66 dirt checking for 66 Chain guide checking 69 Chain tension adjusting 68 checking 67 Charge level indicator 24 Charging socket protection cap changing 110 Chassis number 17 Combinati...

Page 142: ...ple clamp installing 57 removing 56 Low speed compression damping shock absorber adjusting 41 M Main switch 19 Map select tip switch 23 Motor work 11 Motor number 17 Motor sprocket checking 69 Motorcy...

Page 143: ...greasing 60 Steering head bearing play adjusting 60 checking 59 Storage 121 122 Swingarm checking 71 System voltage 14 T Technical data capacities 127 chassis 127 chassis tightening torques 130 electr...

Page 144: ...3213653en 3213653en 06 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

Page 145: ...emergency number Technical emergency number http www ktm com rescuecard RESCUE CARD KTM Freeride E 2018 3213740en KTM PowerPack high voltage battery 260 V 12 V battery for onboard network Main switch...

Page 146: ...high voltage system of the vehicle cannot be determined from the outside Using suitable high voltage protective equipment the vehicle must be de energized by removing the KTM PowerPack high voltage b...

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