16
BRAKE SYSTEM
85
B01696-10
–
Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
–
Remove screws
1
.
–
Remove cover
2
with membrane
3
.
B01697-10
–
Remove screws
4
and spacers.
–
Press back the brake linings with a light lateral tilting of the brake caliper on the
brake disc. Carefully pull the brake caliper backwards from the brake disc..
–
Press the brake piston back to its basic position and make sure that no brake fluid
overflows from the brake fluid reservoir.
B01698-10
–
Remove cotter pin
5
.
–
Remove pin
6
.
–
Take off retaining spring
7
and remove the brake linings.
–
Clean the brake caliper.
–
Position the new brake linings.
Info
Always change the full set of brake linings.
–
Position retaining spring
7
.
–
Mount bolt
6
.
–
Mount cotter pin
5
.
Info
To make it easier to mount the bolt, push the retaining spring down.
Make sure the retaining spring is seated correctly.
B01697-10
–
Position the brake caliper. Mount screws
4
with the spacers but do not tighten yet.
–
Operate the hand brake lever repeatedly until the brake linings are in contact with
the brake disc and there is a pressure point. Fix the hand brake lever in the acti-
vated position.
The brake caliper straightens.
–
Tighten screws
4
.
Guideline
Screw, front brake caliper
M8
25 Nm
(18.4 lbf ft)
Loctite
®
243™
–
Remove the fixation of the hand brake lever.
B01699-10
–
Add brake fluid to level
A
.
Guideline
Level
A
(brake fluid level below con-
tainer rim)
5 mm (0.2 in)
Brake fluid DOT 4 / DOT 5.1 (
–
Position the cover with the membrane. Mount and tighten the screws.
Info
Clean up overflowed or spilt brake fluid immediately with water.