KTM 890 Duke R US 2020 Page 179 Operator'S Manual Download

Page: 179 / 317

SERVICE WORK ON THE CHASSIS 13

177

V01264-10

–

Check the engine sprocket cover

for wear.

» If the engine sprocket cover is highly worn in the marked

area

–

Change the engine sprocket cover.

–

Check the engine sprocket cover

for tightness.

» If the engine sprocket cover is loose:

–

Tighten the screws on the engine sprocket cover.
Guideline

Screw, engine
sprocket cover

5 Nm (3.7 lbf ft)

Loctite

243™

Summary of Contents for 890 Duke R US 2020

Page 1: ...OWNER S MANUAL 2020 890 Duke R Art no 3214109en...

Page 2: ......

Page 3: ...r minor differences due to further developments in design cannot be ruled out completely All specifications contained herein are non binding KTM Sportmotorcycle GmbH specifically reserves the right to...

Page 4: ...ISO 9001 12 100 6061 KTM applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by T V Manag...

Page 5: ...ing 22 2 12 Safe operation 23 2 13 Protective clothing 24 2 14 Work rules 24 2 15 Environment 25 2 16 Owner s Manual 25 3 IMPORTANT NOTES 26 3 1 Manufacturer warranty implied warranty 26 3 2 Fuel auxi...

Page 6: ...51 6 10 Tool set 51 6 11 Grab handle 52 6 12 Passenger foot pegs 53 6 13 Shift lever 54 6 14 Foot brake lever 55 6 15 Side stand 55 7 COMBINATION INSTRUMENT 57 7 1 Combination instrument 57 7 2 Activa...

Page 7: ...7 16 30 Quickshifter optional 101 7 16 31 Shift Light 101 7 16 32 KTM MY RIDE optional 102 7 16 33 Pairing optional 103 7 16 34 Audio player optional 105 7 16 35 Telephony optional 107 8 ERGONOMICS 1...

Page 8: ...ING THE CHASSIS 148 12 1 Fork shock absorber 148 12 2 Adjusting the compression damping of the fork 148 12 3 Adjusting the rebound damping of the fork 150 12 4 Compression damping of the shock absorbe...

Page 9: ...free travel of the foot brake lever 187 14 7 Checking the rear brake fluid level 188 14 8 Adding rear brake fluid 189 14 9 Checking the rear brake linings 191 15 WHEELS TIRES 193 15 1 Removing the fr...

Page 10: ...system 246 17 6 Changing the coolant 248 18 TUNING THE ENGINE 251 18 1 Ride Mode 251 18 2 Motorcycle traction control Cornering MTC 252 18 3 Slip adjustment optional 253 18 4 Throttle response optiona...

Page 11: ...3 8 Shock absorber 288 23 9 Chassis tightening torques 290 24 DECLARATIONS OF CONFORMITY 297 24 1 Declarations of conformity 297 25 SUBSTANCES 298 26 AUXILIARY SUBSTANCES 301 27 STANDARDS 303 28 INDEX...

Page 12: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally c...

Page 13: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 14: ...arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and au...

Page 15: ...nvariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures...

Page 16: ...2 SAFETY ADVICE 14 2 5 Overview of labels F02788 10...

Page 17: ...SA 2 Type label Canada 3 Information noise emission 4 Information chain tension 5 Information on suspension setting 6 Technical Information 7 Information emission control 8 Information putting into op...

Page 18: ...2 SAFETY ADVICE 16 F02784 01 Type label Canada F02786 01 Information noise emission...

Page 19: ...SAFETY ADVICE 2 17 V01497 01 Information chain tension F02789 01 Information on suspension setting...

Page 20: ...2 SAFETY ADVICE 18 F02787 01 Technical Information F02785 01 Information emission control...

Page 21: ...lar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individ...

Page 22: ...parts if the motorcycle noise has increased significantly through use Otherwise the owner may become subject to penalties under the applicable ordinances 2 9 Manufacturer warranty for the exhaust mon...

Page 23: ...per maintenance or unauthorized modifica tions Scope of the manufacturer s warranty Five 5 years or 30 000 kilometers 18 641 miles whichever occurs first If you have any questions regarding the manufa...

Page 24: ...ose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inope...

Page 25: ...r running the engine in an enclosed space Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine...

Page 26: ...at a standstill models without ignition lock or remote key Special tools are necessary for certain tasks The tools are not a component of the vehicle but can be ordered using the number in parenthese...

Page 27: ...o advise you 2 16 Owner s Manual It is important that you read this Owner s Manual carefully and completely before making your first trip The Own er s Manual contains useful information and many tips...

Page 28: ...not allow fuel to enter the groundwater the soil or the sewage system Use fuels and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts accessories For your ow...

Page 29: ...s reason it may be necessary to inspect or replace parts before the next sched uled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these e...

Page 30: ...3 IMPORTANT NOTES 28 A list of authorized KTM dealers can be found on the KTM website International KTM Website http www ktm com...

Page 31: ...IMPORTANT NOTES 3 29...

Page 32: ...4 VIEW OF VEHICLE 30 4 1 View of vehicle front left example H03995 01...

Page 33: ...VIEW OF VEHICLE 4 31 1 Combination instrument p 57 2 Ignition and steering lock p 47 3 Clutch lever p 38 4 Seat lock p 51 5 Side stand p 55 6 Shift lever p 54 7 Engine number p 35...

Page 34: ...4 VIEW OF VEHICLE 32 4 2 View of vehicle rear right example H03994 01...

Page 35: ...ol set p 51 2 Fuel tank filler cap 3 Light switch p 40 3 Turn signal switch p 45 3 Horn button p 46 4 Emergency OFF switch electric starter button p 46 5 Hand brake lever p 38 6 Level viewer engine oi...

Page 36: ...The vehicle identification number 1 is stamped on the right side of the steering head 5 2 Type label V01502 10 The type label USA 1 is located on the steering head on the left The type label Canada 2...

Page 37: ...01200 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place 5 4 Engine number H01047 10 The engine number 1 is stam...

Page 38: ...5 5 Fork part number 402295 10 The fork part number 1 is stamped on the inner side of the fork stub 5 6 Shock absorber article number F02735 10 Shock absorber article number 1 is attached the top of...

Page 39: ...SERIAL NUMBERS 5 37 5 7 Steering damper article number H02669 10 Steering damper article number 1 is embossed on the underside of the steering damper...

Page 40: ...lever V01187 10 Clutch lever 1 is fitted on the handlebar on the left 6 2 Hand brake lever K01350 10 The hand brake lever 1 is located on the right side of the han dlebar The front brake is engaged us...

Page 41: ...tle grip K01351 10 The throttle grip 1 is fitted on the right side of the handlebar 6 4 Switches on the left side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left...

Page 42: ...tch V01191 10 Light switch 1 is fitted on the left side of the handlebar Possible states Low beam on Light switch in position A In this position the low beam and the tail light are switched on High be...

Page 43: ...e cruise control system function is activated for the first time if no speed was saved beforehand The operating mode is displayed in the combination instru ment Briefly press cruise control system tip...

Page 44: ...be turned back to the basic position The selected speed will be maintained If the target speed is exceeded for less than 30 seconds by turning the throttle grip the cruise control system remains activ...

Page 45: ...will be exceeded if the engine braking effect is not sufficient on a decline Do not use the cruise control systems function on winding roads Do not use the cruise control systems on slippery road surf...

Page 46: ...trol system function can only be activated in 2nd 3rd 4th 5th and 6th gear The control range is from 30 to 160 km h or from 18 to 100 mph 6 4 4 Menu buttons V01192 10 The menu buttons are fitted in th...

Page 47: ...f Left turn signal on Turn signal switch pressed to the left The turn signal switch returns to the center position after activation Right turn signal on Turn signal switch pressed to the right The tur...

Page 48: ...on the right side of the handlebar 6 5 1 Emergency OFF switch electric starter button K01353 10 The emergency OFF switch electric starter button 1 is located on the right side of the combination swit...

Page 49: ...The ignition and steering lock is located in front of the upper triple clamp Possible states Ignition off In this position the ignition circuit is interrupted a running engine stops and a non running...

Page 50: ...uel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediat...

Page 51: ...he sewage system V01196 10 Lift cover 1 of the fuel tank filler cap and insert the ignition key into the lock Note Danger of damage The ignition key may break if overloaded Damaged ignition keys must...

Page 52: ...ignition key counterclockwise until the lock closes Warning Fire hazard Fuel is highly flammable toxic and a health hazard Check that the fuel tank filler cap is locked cor rectly after closing Chang...

Page 53: ...OLS 6 51 6 9 Seat lock V01198 10 The seat lock 1 is located on the left side of the vehicle It can be locked with the ignition key 6 10 Tool set F02791 10 The tool set 1 is located under the passenger...

Page 54: ...s during the trip Info The vehicle has been set up in the factory for one person operation Only an authorized KTM workshop may carry out the conversion The components for one person operation and for...

Page 55: ...orkshop may carry out the conversion The components for one person operation and for operation with a passenger are included in the scope of supply Always ensure that the legal requirements are observ...

Page 56: ...6 13 Shift lever V01271 11 The shift lever 1 is mounted on the left side of the engine V01271 10 The gear positions can be seen in the photograph The neutral or idle position is between the first and...

Page 57: ...9 10 The side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with...

Page 58: ...6 CONTROLS 56 Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive...

Page 59: ...tion areas 1 indicator lamps p 62 Display 2 7 2 Activation and test F02754 01 Activation The combination instrument is activated when the ignition is switched on Info The brightness of the displays is...

Page 60: ...rs in the process and contact an authorized KTM workshop The oil pressure warning lamp always lights up as long as the engine is not running If the engine is running and the oil pressure warning lamp...

Page 61: ...Info The ambient light sensor in the combination instrument measures the brightness of the environment and automat ically switches the display to day or night mode The dis play is brightened darkened...

Page 62: ...g lamp lights up among the indicator lamps p 62 the corresponding message appears in the display Pressing any button confirms receipt of the information and the message is cleared All the existing war...

Page 63: ...COMBINATION INSTRUMENT 7 61...

Page 64: ...7 COMBINATION INSTRUMENT 62 7 5 Indicator lamps F02746 01...

Page 65: ...endanger yourself or other road users in the process and switch off the engine The ABS warning lamp and TC indicator lamp light up until a speed of approx 6 km h approx 4 mph or more has been reached...

Page 66: ...in the process and switch off the engine The cruise control system indicator lamp optional lights up yellow The cruise control sys tem function is switched on but cruise control is not activated The c...

Page 67: ...COMBINATION INSTRUMENT 7 65...

Page 68: ...7 COMBINATION INSTRUMENT 66 7 6 Display F02747 10...

Page 69: ...l p 69 3 Cruise control indicator optional p 70 4 Bluetooth optional 5 Ride Mode p 251 6 Unit for the speedometer 7 Fuel level display p 70 8 Coolant temperature indicator p 71 9 Range display bk Spee...

Page 70: ...7 COMBINATION INSTRUMENT 68 7 7 TRACK Display optional F02748 10...

Page 71: ...he speed is still displayed 1 Throttle response optional p 253 2 Slip adjustment optional p 253 3 Launch Control optional p 126 4 Anti Wheelie Mode optional 7 8 Heated grip optional F02756 10 When the...

Page 72: ...l optional is activated the operating mode 1 is shown on the combination instrument display Cruise control is operated using the cruise control tip switch p 41 7 10 Fuel level display F02749 10 The fu...

Page 73: ...mergency OFF switch is switched on the fuel level display is next updated after 2 minutes The fuel level display flashes if the combination instrument does not receive a signal from the fuel level sen...

Page 74: ...ld Up to three bars light up Engine warm Four to five bars light up Engine hot Six to eight bars light up Engine very hot All eight bars flash orange 7 12 Trip master H02617 01 Trip 1 is displayed in...

Page 75: ...yed in 12 hour format if the language is set to EN US The time can be configured in the Clock Date menu Info The time must be reset if the 12 V battery was discon nected from the vehicle or the fuse w...

Page 76: ...the running in phase up to 1 000 km 600 mi The shift warn ing light can only be deactivated and the values for Lights up and Flashes can only be adjusted after this The shift warning light lights up...

Page 77: ...to close the current menu or the menu overview 7 16 1 Favorites H02858 01 Press the SET button when the menu is closed Pressing the SET button again opens the menu Press the UP or DOWN button to activ...

Page 78: ...stance since the last reset such as between two refueling stops Trip 1 is running and counts up to 9999 Consumption1 indicates the average fuel consumption based on Trip 1 and Trip time 1 Speed1 indic...

Page 79: ...distance since the last reset such as between two refueling stops Trip 2 is running and counts up to 9999 Consumption2 indicates the average consumption based on Trip 2 and Trip time 2 Speed2 indicate...

Page 80: ...re pressure values are correct stop the vehicle immediately if its behavior indicates a loss of pressure in the tires Press the SET button when the menu is closed Press the UP or DOWN button until the...

Page 81: ...s values are made in the Settings menu Several functions can be enabled or disabled 7 16 6 Bluetooth optional V01112 01 Condition The motorcycle is stationary Function KTM MY RIDE optional activated P...

Page 82: ...cle is stationary Press the SET button when the menu is closed Press the UP or DOWN button until the Trips Data menu is marked on the display Press the SET button to open the menu Press the UP or DOWN...

Page 83: ...he SET button to open the menu Press the UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until Units is marked on t...

Page 84: ...n the display Press the SET button to open the menu Press the UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until...

Page 85: ...SET button to open the menu Press the UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until Units is marked on the...

Page 86: ...is marked on the display Press the SET button again to select the language The menu languages are US English UK English German Italian French and Spanish 7 16 12 Clock Date F02753 01 Condition The mot...

Page 87: ...te must be set Info If the 12 V battery has been disconnected the software version is also displayed 7 16 13 DRL V01140 01 Condition The motorcycle is stationary Press the SET button when the menu is...

Page 88: ...s significantly impaired due to fog snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using the menu before going on a rid...

Page 89: ...to open the menu Press the UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until TPMS warning is marked on the dis...

Page 90: ...the display Press the SET button to open the menu Press the UP or DOWN button until the Quick Selector 1 menu is marked on the display Press SET button to open the menu Press the UP or DOWN button unt...

Page 91: ...e display Press the SET button to open the menu Press the UP or DOWN button until the Quick Selector 2 menu is marked on the display Press SET button to open the menu Press the UP or DOWN button until...

Page 92: ...the SET button to open the menu Press the UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until the Set Favorites m...

Page 93: ...UP or DOWN button until the Settings menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until the Heated Grips menu is marked on the display Press the SET...

Page 94: ...to open the menu The Service menu displays when the next service is due and the software version 7 16 20 Extra functions V01126 01 Condition The motorcycle is stationary Motorcycle with optional supp...

Page 95: ...ing present Press the SET button when the menu is closed Press the UP or DOWN button until the Trips Data menu is marked on the display Press the SET button to open the menu Press the UP or DOWN butto...

Page 96: ...ted performance with very direct response the motorcycle traction control allows greater slip on the rear wheel STREET homologated performance with balanced response the motorcycle traction control al...

Page 97: ...the Ride Mode menu is marked on the display Press the SET button to open the menu Use the UP or DOWN button to navigate through the menu Use the SET button to adjust the individual settings of the TR...

Page 98: ...ss the UP or DOWN button until the menu item Anti wheelie mo is marked on the display Warning Danger of accidents When Anti Wheelie Mode is dis abled the motorcycle traction control no longer coun ter...

Page 99: ...126 on and off using the SET button 7 16 26 Heated Grips optional F02758 01 Condition The Heated Grips menu activated Press the SET button when the menu is closed Press the UP or DOWN button until th...

Page 100: ...ycle menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until MTC is marked on the dis play Keep the SET button pressed for 3 5 seconds to switch MTC on or...

Page 101: ...Motorcycle menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until MTC MSR is marked on the display Keep the SET button pressed for 3 5 seconds to switch...

Page 102: ...UP or DOWN button until ABS Mode is marked on the display Keep the SET button pressed for 3 5 seconds to change the ABS mode Info Do not open the throttle during the selection If the ABS mode Road is...

Page 103: ...quickshifter p 128 on and off using the SET button 7 16 31 Shift Light V01134 01 Condition The motorcycle is stationary ODO 1 000 km 600 mi Press the SET button when the menu is closed Press the UP or...

Page 104: ...MY RIDE optional V01135 01 Condition Function KTM MY RIDE optional activated Function Bluetooth optional activated Press the SET button when the menu is closed Press the UP or DOWN button until the K...

Page 105: ...T button when the menu is closed Press the UP or DOWN button until the KTM MY RIDE menu is marked on the display Press the SET button to open the menu Press the UP or DOWN button until Setup is marked...

Page 106: ...trol unit Press the SET button to open the menu When pairing the device for the first time press the UP or DOWN button until Pairing is marked Press the SET button to open the menu Navigate to the dev...

Page 107: ...unit when Bluetooth is switched on and as soon as this device is in range and has not been previously deleted Not every cellphone or headset is suitable for pairing with the KTM MY RIDE control unit 7...

Page 108: ...ld the UP button to increase the audio volume Press and hold the DOWN button to reduce the audio volume Press the UP button briefly to change to the next audio track Press the DOWN button briefly to p...

Page 109: ...phone volume which is too high distracts attention from traffic activity Always select headphone volume which is low enough for you to still clearly hear acoustic signals Press the SET button to accep...

Page 110: ...dlebar to be mounted in the most comfortable posi tion for the rider Info KTM recommends the front handlebar position when using the vehicle on a race track 8 2 Adjusting the handlebar position Warnin...

Page 111: ...s Remove screws 3 Take off handlebar supports 4 Move the handlebar supports into the desired position A or B Mount and tighten screws 3 Guideline Mount the left and right handlebar supports in the sam...

Page 112: ...ver to your hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar Turn the adjusting screw counterclockwise...

Page 113: ...turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the han dlebar Turn the adjusting screw counterclockwise to decrease the dis...

Page 114: ...soft response more lever travel less lever force 20 Setting with balanced hand brake lever response 21 Setting with small hand brake lever transmission ratio hard response less lever travel more leve...

Page 115: ...there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification K01356 10 Deta...

Page 116: ...downwards Screwing the push rod out of the ball joint adjusts the brake lever upwards V01230 10 Loosen nut 4 and turn screw 5 correspondingly until the free travel A is present If necessary adjust the...

Page 117: ...to make this eas ier Attach spring 1 8 7 Checking the basic position of the shift lever Info When driving the shift lever must not touch the rider s boot when in the basic position If the shift lever...

Page 118: ...ications Set the basic position of the shift lever p 116 8 8 Adjusting the basic position of the shift lever H02668 10 Loosen nut 1 holding threaded rod 2 Loosen nut 3 holding threaded rod 2 Info Nut...

Page 119: ...ERGONOMICS 8 117 Guideline Nut shift rod M6LH 6 Nm 4 4 lbf ft Tighten nut 1 while holding threaded rod 2 Guideline Nut shift rod M6 6 Nm 4 4 lbf ft...

Page 120: ...et boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Diffe...

Page 121: ...Take your foot off the foot brake lever when you are not braking Info When using your vehicle remember that others may feel disturbed by excessive noise Make sure that the pre sales inspection work h...

Page 122: ...ng the running in phase do not exceed the specified engine speed Guideline Maximum engine speed During the first 1 000 km 620 mi 6 500 rpm After the first 1 000 km 620 mi 9 800 rpm Avoid fully opening...

Page 123: ...s or other luggage Maximum speed with baggage 130 km h 80 8 mph Warning Danger of accidents The luggage system will be damaged if it is overloaded Read the manufacturer information on maximum payload...

Page 124: ...ay that it cannot be burned or singed by the hot exhaust system If you carry luggage make sure you secure it firmly as close as possible to the center of the vehicle and ensure even weight distributio...

Page 125: ...uid level p 188 Check the front brake linings p 186 Check the rear brake linings p 191 Check that the brake system is functioning properly Check coolant level in the compensating tank p 242 Check the...

Page 126: ...pan of the engine Always run the engine warm at a low speed B00782 10 Take the motorcycle off the side stand and sit on the motorcy cle Make sure that the emergency OFF switch electric starter but ton...

Page 127: ...starter button into the lower position for a maximum of 5 seconds Wait for a least 5 seconds before trying again This motorcycle is equipped with a safety starting sys tem You can only start the engin...

Page 128: ...ansmis sion and cooling system from overloading Launch control is also deactivated if all conditions for activation are no longer met Launch control is enabled again in the following cases the engine...

Page 129: ...erature 60 C 140 F Total riding distance covered 1 000 km 620 mi Activate launch control in the combination instrument The number of available starts is indicated on the start screen Apply full thrott...

Page 130: ...ere is no need to close the throttle grip uninterrupted gear shifts are possible The quickshifter uses the shifter shaft position to check whether or not a shift should be initiated and sends a corres...

Page 131: ...ng Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ig...

Page 132: ...ning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning...

Page 133: ...Danger of accidents A fall can damage the vehicle more seriously than it may first appear Check the vehicle after a fall as you do when preparing for use Note Engine damage Unfiltered intake air has...

Page 134: ...er yourself or other road users in the process switch off the engine and contact an authorized KTM workshop V01271 10 Shift into a higher gear when conditions allow incline road situation etc Release...

Page 135: ...gear release the clutch lever slowly and open the throttle or shift again If the engine stalls e g at a crossroads just pull clutch lever and press emergency OFF switch electric starter button into th...

Page 136: ...speed to the road conditions H02699 10 If the quickshifter optional is enabled in the combination instrument you can shift up in the speed range shown without pulling the clutch lever Info The minimum...

Page 137: ...st grip position 10 8 Engine traction torque control MSR 402423 01 The MSR is a function of the engine control If the engine braking effect is too great the MSR prevents the rear wheel from locking or...

Page 138: ...ted Your authorized KTM workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag cont...

Page 139: ...nefit from the protective effect Warning Danger of accidents The rear wheel can lock due to the engine braking effect Pull in the clutch if you perform emergency or full braking or if you brake on a s...

Page 140: ...out authorization endanger themselves and others Do not leave the vehicle unattended if the engine is running Protect the vehicle against access by unauthorized persons Lock the steering and remove th...

Page 141: ...on Switch off the ignition by turning the ignition key to the position Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the ignition lock power...

Page 142: ...rface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down bef...

Page 143: ...led wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult...

Page 144: ...t This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized KTM workshop will be glad to help Note Environmental hazard Improper...

Page 145: ...tch off the engine Open fuel tank filler cap p 48 Fill the fuel tank with fuel up to the lower edge A of the filler neck Fuel tank capacity approx 14 l 3 7 US gal Super unleaded ROZ 95 RON 95 PON 91 p...

Page 146: ...e service schedule can always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work every 24 months every 12 months every 30 000 km 18 600 mi every 15 00...

Page 147: ...ver p 262 Check the free travel of the foot brake lever p 187 Check the shock absorber and fork for leaks Perform fork service as needed and depending on how the vehicle is used Clean the dust boots o...

Page 148: ...filter box Check the fuel pressure and the absorbing elements of the fuel tank bracket Check the headlight setting p 235 Check that the radiator fan is functioning properly Final check Check the vehi...

Page 149: ...k the fork bearing for play Check the wheel bearing for play Change the coolant p 248 Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage hoses etc and sleeves for crack ing tig...

Page 150: ...Table 1 You can find the table under the pas senger seat cover These adjustments should be understood as a guideline and should always be the basis for one s personal suspension setting Do not change...

Page 151: ...d in left fork leg COMP white adjuster The rebound damping is located in right fork leg REB red adjuster Turn counterclockwise by the number of clicks corresponding to the fork type Guideline Compress...

Page 152: ...s it will go Info Adjuster 1 is located at the upper end of the right fork leg The rebound damping is located in right fork leg REB red adjuster The compression damping is located in left fork leg COM...

Page 153: ...ar wheel suspension and not to the vehicle speed The high speed compression adjuster for example has an effect when riding over an asphalt edge the rear wheel suspension compresses quickly The low spe...

Page 154: ...ghly compressed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help Info The effect of the low speed compression adjuster can be seen in slow to normal co...

Page 155: ...s sion 12 6 Adjusting the high speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incorrectly The sho...

Page 156: ...sen fitting 2 Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline High speed compression damping Comfort 1 5 turns Standard 1 5 turns Sport 1 5 turns Full p...

Page 157: ...ed nitrogen Please follow the description provided Your authorized KTM workshop will be glad to help F02740 10 Turn adjusting screw 1 clockwise up to the last perceptible click Turn counterclockwise b...

Page 158: ...ter making adjustments to get the feel of the new handling characteristic Info The spring preload defines the initial status of the spring operation on the shock absorber The best spring preload setti...

Page 159: ...rn it clockwise by the number of turns corresponding to the shock absorber type and use Guideline Spring preload Preload Adjuster Comfort 1 turn Standard 3 turns Sport 5 5 turns Full payload 6 turns I...

Page 160: ...supports of the lifting gear Insert the adapter in the rear lifting gear Retaining adapter 63529955000 Rear wheel work stand 69329955000 Stand the motorcycle upright align the lifting gear to the swin...

Page 161: ...lean the vehicle on side stand 1 Remove the retaining adapter from the link fork 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall...

Page 162: ...Move the handlebar to the straight ahead position Align the lifting gear at the front with the adapters to the fork legs Front wheel work stand small 61129965100 Info Always raise the motorcycle at t...

Page 163: ...king the motorcycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 312029 10 Secure the motorcycle against...

Page 164: ...Preparatory work Raise the motorcycle with the rear lifting gear p 158 Lift the motorcycle with the front lifting gear p 159 K01358 10 Main work Push dust boots 1 of both fork legs downward Info The d...

Page 165: ...grease Clean the brake discs with brake cleaner when nec essary Clean and oil the dust boots and inner fork tubes of both fork legs Universal oil spray p 302 Press the dust boots back into their inst...

Page 166: ...remove it upward Remove the ignition key from the seat lock Info The vehicle has been set up in the factory for one person operation Only an authorized KTM workshop may carry out the conversion The co...

Page 167: ...t is not mounted correctly After assembly check whether the seat is correctly locked and cannot be pulled up Finally check that the passenger seat is correctly mounted Info The vehicle has been set up...

Page 168: ...ON THE CHASSIS 166 13 8 Removing the front rider s seat Preparatory work Remove the passenger seat p 164 V01239 10 Main work Remove screws 1 Raise the rear of the front rider s seat pull the seat back...

Page 169: ...13 167 13 9 Mounting the front rider s seat K01361 10 Main work Push the front rider s seat forward and lower at the rear The holding lugs 1 engage in the loops A on the tank The holding lugs 2 engage...

Page 170: ...Remaining screws chassis M6 10 Nm 7 4 lbf ft Finally check that the front rider s seat is correctly mounted Finishing work Mount the passenger seat p 165 13 10 Checking the chain for dirt 400678 01 C...

Page 171: ...the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Note Environmental hazard Hazardous substances cause environmental damage...

Page 172: ...work Rinse off loose dirt with a soft jet of water Remove old grease residue with chain cleaner Chain cleaner p 301 After drying apply chain spray Street chain spray p 302 Finishing work Remove the r...

Page 173: ...rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket A...

Page 174: ...chain sliding piece 2 5 cm 0 98 in Measure the distance from the flat part of the swingarm directly above the chain not from the edge of the swingarm Info Top chain section C must be taut Chain wear i...

Page 175: ...ransmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the...

Page 176: ...ews 3 on the left and right so that the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The to...

Page 177: ...otorcycle from the lifting gear p 158 13 14 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work Raise the motorcycle with the rear lifting gear p 158 100132 10 Main work...

Page 178: ...in section Info Chain wear is not always even Repeat this measure ment at different chain positions Maximum distance B from 18 chain rollers at the longest chain section 272 mm 10 71 in If distance B...

Page 179: ...engine sprocket cover is highly worn in the marked area C Change the engine sprocket cover Check the engine sprocket cover 1 for tightness If the engine sprocket cover is loose Tighten the screws on...

Page 180: ...chain sliding guard If the chain sliding guard is highly worn on the underside in the marked area E Replace the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sli...

Page 181: ...ith the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved...

Page 182: ...es like a conventional brake system without ABS When the ABS con trol unit detects a locking tendency in a wheel ABS begins reg ulating the brake pressure The control function causes a slight pulsing...

Page 183: ...brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized KTM workshop will be glad to help 10...

Page 184: ...e fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value the brake system is leaking or the brake linings are worn down Check...

Page 185: ...nt brake fluid p 183 14 4 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified...

Page 186: ...Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accide...

Page 187: ...use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 186 F02761 10 Main work Move the brake reservoir mounted on the handlebar to a hori zontal position Remov...

Page 188: ...effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Che...

Page 189: ...n the rear brake Set the free travel on the foot brake lever in accordance with the specification F02762 10 Detach spring 1 Move the foot brake lever back and forth between the end stop and the contac...

Page 190: ...d do not continue riding until the problem is eliminated Your authorized KTM workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake f...

Page 191: ...be glad to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid...

Page 192: ...ubstances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Never use DOT 5 brake fluid It...

Page 193: ...4 DOT 5 1 p 298 Mount and tighten screw cap with insert and membrane Info Clean up overflowed or spilled brake fluid immediately with water 14 9 Checking the rear brake linings Warning Danger of acci...

Page 194: ...a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly K01364 10 Check the brake linings for minimum thickness A Minimum thickness A 1...

Page 195: ...htly tilting the left brake caliper laterally on the brake disc Pull the left brake caliper carefully back from the brake disc and hang to the side Info Do not operate the hand brake lever if the brak...

Page 196: ...eel spindle out of the axle clamp Remove screw 5 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake discs are not damaged...

Page 197: ...effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary K01367 11 Check the wheel bearing for damage and wear If the wheel bearing is damaged...

Page 198: ...2 on the left in the direction of travel Insert narrow spacer 3 on the right in the direction of travel Info Arrow B indicates the direction of travel of the front wheel The wheel speed sensor wheel...

Page 199: ...e wheel spindle Grease wheel spindle lightly Long life grease p 301 Jack up the front wheel into the fork position it and insert the wheel spindle Mount and tighten screw 4 Guideline Screw front wheel...

Page 200: ...in ings are in contact with the brake disc and there is a pressure point Secure the hand brake lever in the activated position The brake calipers straighten Tighten screws 5 on both sides Guideline Sc...

Page 201: ...ar p 158 K01371 10 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 8 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear whee...

Page 202: ...s the brake caliper toward the brake disc to push back the brake piston Remove screw 1 and pull wheel speed sensor 2 out of the hole Remove nut 3 Take off chain adjuster 4 Pull out wheel spindle 5 far...

Page 203: ...remove the wheel spindle Pull the rear wheel back until the brake caliper bracket is sus pended freely between the brake disc and rim Warning Danger of accidents Damaged brake discs reduce the brakin...

Page 204: ...braking effect to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Main work Check the...

Page 205: ...15 203 Clean and grease the thread of the wheel spindle and nut Long life grease p 301 Clean and grease the wheel spindle Long life grease p 301 Clean the contact areas on the brake caliper bracket a...

Page 206: ...ten it yet Info Mount the left and right chain adjusters in the same position Make sure that chain adjusters 2 are fitted correctly on the adjusting screws Tighten nut 3 Guideline In order for the rea...

Page 207: ...ear of the motorcycle from the lifting gear p 158 15 5 Checking the rear hub damping rubber pieces Info The engine power is transmitted from the rear sprocket to the rear wheel via the 6 damping rubbe...

Page 208: ...e all the damping rubber pieces of the rear hub V01253 10 Lay the rear wheel on a workbench with the rear sprocket fac ing upwards and insert the wheel spindle in the hub To check play A hold the rear...

Page 209: ...r authorized KTM workshop will be glad to help Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling charac teristic Different tire tread patterns ca...

Page 210: ...major impact on the handling characteristic of the motorcycle Worn tires have a negative effect on handling characteristics especially on wet surfaces 400602 10 Check the front and rear tires for cuts...

Page 211: ...eek of manufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more th...

Page 212: ...ure when the tires are cold Tire pressure when solo front 2 3 bar 33 psi rear 2 5 bar 36 psi Tire pressure with passenger full payload front 2 3 bar 33 psi rear 2 6 bar 38 psi If the tire pressure doe...

Page 213: ...re repair spray After repairing a tire with tire repair spray ride slowly and carefully Ride no further than to the nearest workshop and have the tire changed Tire repair spray should only be used in...

Page 214: ...to fog snow or rain Ensure that the appropriate type of lighting is always selected If necessary switch off the daytime running lights using the menu before going on a ride or when stopped so that the...

Page 215: ...ause serious chemical burns Keep 12 V batteries out of the reach of children Wear suitable protective clothing and safety glasses Avoid contact with battery acid and battery gases Keep sparks or open...

Page 216: ...16 ELECTRICAL SYSTEM 214 V01203 11 Main work Disconnect negative cable 1 from the 12 V battery Remove positive terminal cover 2...

Page 217: ...sconnect positive cable 3 from the 12 V battery Take negative cable out of holders on the battery support bracket Remove screw 4 Pull battery support bracket 5 to the side Pull the 12 V battery upward...

Page 218: ...irection of travel Position battery support bracket 1 Mount and tighten screw 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Connect positive cable 3 to the 12 V battery Guideline Screw batt...

Page 219: ...6 217 V01203 10 Mount positive terminal cover 4 Connect negative cable 5 to the 12 V battery Guideline Screw battery termi nal M6x12 4 5 Nm 3 32 lbf ft Finishing work Mount the passenger seat p 165 Se...

Page 220: ...d area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into...

Page 221: ...h the safety valves This reduces the capacity of the 12 V battery If the 12 V battery is depleted from starting the vehicle repeatedly the battery must be charged immedi ately If the 12 V battery is l...

Page 222: ...y and to test the alternator In addition you cannot overcharge the 12 V battery with this device Info Charge the 12 V battery to a maximum of 10 of the capacity specified on the battery housing Switch...

Page 223: ...t negative cable 1 to the 12 V battery Finishing work Mount the passenger seat p 165 Set time and date 16 5 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system On...

Page 224: ...e is under the passenger seat Preparatory work Remove the passenger seat p 164 F02767 10 Main work Remove protection cap 1 F02766 10 Remove faulty main fuse 2 Info A faulty fuse has a burned out fuse...

Page 225: ...CTRICAL SYSTEM 16 223 Tip Insert a new spare fuse into the starter relay to have it available when needed F02767 10 Mount protection cap 1 Finishing work Mount the passenger seat p 165 Set time and da...

Page 226: ...d under the passenger seat These fuses protect the return pump and the hydraulic unit of the ABS The third fuse which protects the ABS control unit is located in the fuse box Preparatory work Remove t...

Page 227: ...change the fuse of the ABS return pump Remove the protection cap and fuse 3 Info A faulty fuse has a burned out fuse wire A Insert the spare fuse with the correct rating Fuse 75011088025 p 286 Tip Ins...

Page 228: ...rect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The fuse box containing the fuses of individual power consumers is located un...

Page 229: ...pump Fuse 4 10 A radiator fan Fuse 5 10 A horn combination instrument brake light Fuse 6 10 A high beam low beam position light tail light license plate lamp Fuse 7 10 A ACC1 Fuse 8 15 A ACC2 Fuse 9 1...

Page 230: ...sumer is functioning properly Close the fuse box cover Finishing work Mount the passenger seat p 165 16 8 Loosening the headlight mask with the headlight F02770 10 Completely unscrew adjusting screw 1...

Page 231: ...ight mask forwards slightly and disconnect connector 2 Swivel the headlight mask all the way forwards 16 9 Mounting the headlight mask with the headlight V01217 11 Main work Swivel the headlight mask...

Page 232: ...k Check the headlight setting p 235 16 10 Removing the cover of the headlight mask rack Info The cover of the headlight mask rack must be removed in order to gain access to the ACC1 and ACC2 power sup...

Page 233: ...ELECTRICAL SYSTEM 16 231 F02779 10 Main work Remove screws 1 Remove screws 2...

Page 234: ...de Take off the cover 16 11 Installing the cover of the headlight mask rack F02780 10 Main work Position cover by guiding the plug in connector of the head light through the opening Hold turn signal i...

Page 235: ...ten screws 1 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Mount and tighten screws 2 Guideline Screw headlight EJOTPT K50x14 2 Nm 1 5 lbf ft Finishing work Mount the headlight mask with the h...

Page 236: ...are hands K00017 10 Remove the screw on the rear of the turn signal housing Carefully remove turn signal glass 1 Press bulb 2 carefully into the socket turn it counterclock wise by about 30 and take i...

Page 237: ...e upright on a horizontal surface in front of a light wall and make a marking at the height of the center of the low beam headlight Make another mark at a distance B under the first marking Guideline...

Page 238: ...pecifications Adjust the headlight range p 236 16 14 Adjusting the headlight range Preparatory work Check the headlight setting p 235 F02770 10 Main work Turn adjusting screw 1 to adjust the headlight...

Page 239: ...The light dark boundary must lie exactly on lower mark ing B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable 16 15 Diagnostics conn...

Page 240: ...n location Power supplies ACC1 1 and ACC2 2 front are located under the cover of the headlight mask rack 16 17 ACC1 and ACC2 rear V01215 10 Installation location The rear power supplies ACC1 1 and ACC...

Page 241: ...to flow into compensating tank 3 When the tem perature falls this surplus coolant is sucked back into the cooling system This ensures that operating the vehicle at the specified coolant temperature w...

Page 242: ...n the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow...

Page 243: ...olant level in the compensating tank The coolant level must be between MIN and MAX If the coolant level in the compensating tank is not at the required level but the tank is not empty Replenish coolan...

Page 244: ...he coolant level in the compensating tank Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other co...

Page 245: ...d consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold The radiator is completely full Preparatory work Stand mo...

Page 246: ...motorcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating...

Page 247: ...ct with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold V0125...

Page 248: ...nt to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with t...

Page 249: ...adiator cap 1 Rest the vehicle on the side stand Check coolant level in the compensating tank p 242 Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness...

Page 250: ...engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning D...

Page 251: ...appropriate container under the engine Remove screw 1 with the seal ring K01374 11 Remove radiator cap 2 Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw pl...

Page 252: ...and Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective...

Page 253: ...ed rideability the motorcycle traction control allows normal slip on the rear wheel TRACK optional Setting with homologated performance and extremely direct response The motorcycle traction con trol a...

Page 254: ...celeration and on sur faces with low grip resulting in a risk of falling After the ignition is switched on motorcycle traction con trol is enabled again The motorcycle traction control is controlled v...

Page 255: ...and level 9 the minimum The slip adjustment can be set while riding with a closed menu using the UP or DOWN button Info The slip adjustment is only available in drive mode TRACK optional 18 4 Throttle...

Page 256: ...18 TUNING THE ENGINE 254 Info Throttle response is only available in drive mode TRACK optional...

Page 257: ...motorcycle upright on a horizontal surface Check the engine oil level Info After switching off the engine wait one minute before checking the level The engine oil must be between marking A and mark i...

Page 258: ...uitable protective clothing and safety gloves In the event of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage...

Page 259: ...he motorcycle on its side stand on a horizontal surface Position an appropriate container under the engine Remove oil filler plug 1 with the O ring from the clutch cover V01235 10 Remove oil drain plu...

Page 260: ...using Lock ring plier 51012011000 Allow the engine oil to drain completely Thoroughly clean the parts and the sealing surfaces V01237 10 Insert new oil filter 5 Info Only insert the oil filter by hand...

Page 261: ...and oil screens B of the oil drain plugs V01235 10 Mount the oil drain plugs 2 with magnets and new seal rings and tighten Guideline Plug oil screen M20x1 5 20 Nm 14 8 lbf ft Fill up with engine oil...

Page 262: ...ness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and c...

Page 263: ...not advisable to mix different engine oils We recommend changing the engine oil when neces sary Mount and tighten filler plug 1 with the O ring Danger Danger of poisoning Exhaust gases are toxic and...

Page 264: ...necessary in accordance with the specification V01187 12 Check the clutch lever for smooth operation Move the handlebar to the straight ahead position Pull the clutch lever until resistance is percep...

Page 265: ...tch cable 19 5 Setting the free travel of the clutch lever F02781 10 Move the handlebar to the straight ahead position Loosen lock nut 1 Adjust the free travel A by turning adjusting screw 2 Guideline...

Page 266: ...jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 i...

Page 267: ...r and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first If the vehicle was operated in road salt clean it with cold water Warm water would enhance...

Page 268: ...vot points Clean the chain p 169 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion inhibitor Preserving materials for paints metal and rubber p 302 Treat all painted par...

Page 269: ...ke precau tions against aggressive road salt After riding on salted roads thoroughly clean the vehicle with cold water and dry it well Warm water enhances the corrosive effects of salt 401060 01 Clean...

Page 270: ...garm and all other bare or zinc plated parts except the brake discs with a wax based corro sion inhibitor Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly r...

Page 271: ...storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out...

Page 272: ...rcycle with the rear lifting gear p 158 Lift the motorcycle with the front lifting gear p 159 Cover the vehicle with a tarp or similar cover that is permeable to air Info Do not use non porous materia...

Page 273: ...torcycle off the front lifting gear p 161 Remove the rear of the motorcycle from the lifting gear p 158 Charge the 12 V battery p 218 Install the 12 V battery p 216 Set the time and date Perform check...

Page 274: ...ine turns only if the clutch lever is drawn The vehicle is in gear Shift the transmission to neutral posi tion The vehicle is in gear and the side stand is folded out Shift the transmission to neutral...

Page 275: ...m for leakage Check coolant level in the compensat ing tank p 242 Radiator fins very dirty Clean radiator fins Foam formation in cooling sys tem Drain the coolant p 244 Fill bleed the cooling system p...

Page 276: ...f the front and rear wheels Stop the vehicle switch off the igni tion and start it again Malfunction in ABS Read out the ABS fault memory using the KTM diagnostics tool High oil consumption Engine ven...

Page 277: ...d date 12 V battery discharged Ignition not switched off when vehicle was parked Charge the 12 V battery p 218 The 12 V battery is not being charged by the alternator Check the charging voltage Check...

Page 278: ...intake 37 mm 1 46 in Valve diameter exhaust 30 mm 1 18 in Valve play cold Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Exhaust at 20 C 68 F 0 15 0 20 mm 0 0059 0 0079 in Crankshaft bearing Slide...

Page 279: ...gear 20 31 Fourth gear 22 28 Fifth gear 24 26 Sixth gear 23 22 Mixture preparation Electronic fuel injection Ignition Contactless controlled fully electronic ignition with digital ignition adjustment...

Page 280: ...cooling M5 2 Nm 1 5 lbf ft Oil nozzle in cylinder head M5 2 Nm 1 5 lbf ft Remaining screws engine M5 6 Nm 4 4 lbf ft Screw cam lever axial lock M5 6 Nm 4 4 lbf ft Loctite 243 Screw crankshaft speed s...

Page 281: ...ew camshaft bearing bridge M6 10 Nm 7 4 lbf ft Screw clutch cable retaining bracket M6 10 Nm 7 4 lbf ft Loctite 243 Screw clutch cover M6 10 Nm 7 4 lbf ft Screw clutch release lever M6 10 Nm 7 4 lbf f...

Page 282: ...t Loctite 243 Screw oil pump unit M6 10 Nm 7 4 lbf ft Screw shift drum locating M6 10 Nm 7 4 lbf ft Loctite 243 Screw shift lever M6 14 Nm 10 3 lbf ft Loctite 243 Screw shift shaft retaining bracket M...

Page 283: ...g screws for engine M8 20 Nm 14 8 lbf ft Screw plug locking screw M8 15 Nm 11 1 lbf ft Screw conrod bearing M8 1st stage 5 Nm 3 7 lbf ft 2nd stage 20 Nm 14 8 lbf ft 3rd stage 90 Collar and thread oile...

Page 284: ...ft Loctite 243 Stud exhaust flange M8 15 Nm 11 1 lbf ft Loctite 243 Spark plug M10 11 Nm 8 1 lbf ft Oil pressure sensor M10x1 10 Nm 7 4 lbf ft Screw plug bearing support M10x1 12 Nm 8 9 lbf ft Loctit...

Page 285: ...ylinder head oil drain M12x1 5 15 Nm 11 1 lbf ft Screw rotor M12x1 5 90 Nm 66 4 lbf ft Thread greased Screw plug water jacket M16x1 5 20 Nm 14 8 lbf ft Nut engine sprocket M20x1 5 100 Nm 73 8 lbf ft L...

Page 286: ...ant p 298 23 3 3 Fuel Fuel tank capacity approx 14 l 3 7 US gal Super unleaded ROZ 95 RON 95 PON 91 p 300 23 4 Chassis Frame Lattice frame made of chrome molybdenum steel tub ing powder coated Fork WP...

Page 287: ...when solo front 2 3 bar 33 psi rear 2 5 bar 36 psi Tire pressure with passenger full payload front 2 3 bar 33 psi rear 2 6 bar 38 psi Secondary drive ratio 17 41 Chain 5 8 x 1 4 520 X ring Steering he...

Page 288: ...2A BS Battery voltage 12 V Nominal capacity 10 Ah Maintenance free Fuse 75011088010 10 A Fuse 75011088015 15 A Fuse 75011088025 25 A Fuse 58011109130 30 A Low beam high beam LED Daytime running light...

Page 289: ...one of the possible series production tires Additional information is available in the Service section under http www ktm com 23 7 Fork Fork article number 05 58 8T 49 Fork WP APEX 3343 Compression d...

Page 290: ...ength 781 mm 30 75 in Fork oil per fork leg 495 5 ml 16 74 0 17 fl oz Fork oil SAE 4 48601166S1 p 300 23 8 Shock absorber Shock absorber article number 15 18 7T 49 Shock absorber WP APEX 5746 Low spee...

Page 291: ...pring preload Preload Adjuster Comfort 1 turn Standard 3 turns Sport 5 5 turns Full payload 6 turns Spring rate Soft 138 N mm 788 lb in Medium standard 150 N mm 857 lb in Hard 162 N mm 925 lb in Sprin...

Page 292: ...Remaining nuts chassis M4 3 Nm 2 2 lbf ft Remaining screws chassis M4 3 Nm 2 2 lbf ft Screw fixed grip left M4 3 Nm 2 2 lbf ft Remaining nuts chassis M5 5 Nm 3 7 lbf ft Remaining screws chassis M5 5...

Page 293: ...r M6 5 Nm 3 7 lbf ft Nut hand brake lever M6 5 Nm 3 7 lbf ft Nut push rod foot brake lever M6 6 Nm 4 4 lbf ft Nut shift rod M6 6 Nm 4 4 lbf ft Nut shift rod M6LH 6 Nm 4 4 lbf ft Remaining nuts chassis...

Page 294: ...k spoiler M6 3 Nm 2 2 lbf ft Screw ground wire on frame M6 6 Nm 4 4 lbf ft Screw ground wire to starter motor M6 10 Nm 7 4 lbf ft Screw ignition lock tamper proof screw M6 22 Nm 16 2 lbf ft Loctite 24...

Page 295: ...ts evenly Do not bend the metal 20 Nm 14 8 lbf ft Copper paste Nut rear sprocket screw M8 35 Nm 25 8 lbf ft Loctite 2701 Pin rear brake caliper M8 14 Nm 10 3 lbf ft Remaining nuts chassis M8 25 Nm 18...

Page 296: ...lbf ft Loctite 2701 Screw grab handle M8x50 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw main silencer fastening M8 15 Nm 11 1 lbf ft Screw passenger seat bracket M8...

Page 297: ...e clamp M8 15 Nm 11 1 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw front footrest br...

Page 298: ...bf ft Loctite 2701 Screw swingarm pivot M12 100 Nm 73 8 lbf ft Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Lambda sensor M18x1 5 50 Nm 36 9 lbf ft Adjusting screw swingarm M20LHx1 5 10 N...

Page 299: ...ent and may not include all wireless systems and application areas referred to BT ROUTER FCC ID Z64 2564N IC 451I 2564N Immo641 FCC ID 2AKP9IMMO641 IC 22273 IMMO641 Tyre Pressure Monitoring System Rec...

Page 300: ...1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not us...

Page 301: ...for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 10W 50 Standard classification JASO T903 MA2 p 303 SAE p 3...

Page 302: ...2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard cla...

Page 303: ...Clean Fuel additive Recommended supplier MOTOREX Fuel Stabilizer Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect fini...

Page 304: ...er MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTO...

Page 305: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 306: ...ar wheel locking with excessive engine braking effect by lightly opening the throttle valve KTM MY RIDE System for wireless communication with appropriate cellphones and headsets for telephony and aud...

Page 307: ...LIST OF ABBREVIATIONS 29 305 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 308: ...tive driving aids are also represented by yellow or orange symbols Malfunction indicator lamp lights up yellow The OBD has detected a malfunction in the vehicle electronics Come safely to a halt and c...

Page 309: ...usly with the turn signal The turn signal is switched on The idle indicator lamp lights up green The transmission is in neutral The cruise control system indicator lamp optional lights up green The cr...

Page 310: ...aking system 179 Auxiliary substances 26 B Brake discs checking 181 Brake fluid front brake adding 183 of rear brake adding 189 Brake fluid level front brake checking 182 rear brake checking 188 Brake...

Page 311: ...ight mode 59 display 66 Distance 80 DRL 85 Extra functions 92 Favorites 75 fuel level display 70 General Info 78 heated grip optional 69 Heated Grips optional 91 97 indicator lamps 62 KTM MY RIDE 102...

Page 312: ...leeding 246 Cornering MTC 252 Cover of the headlight mask rack installing 232 removing 230 Cruise control system operation 41 Customer service 27 D Declarations of conformity 297 Diagnostics connector...

Page 313: ...alling 195 removing 193 Fuel tank filler cap closing 50 opening 48 Fuel oils etc 26 Fuse of individual power consumers changing 226 G Grab handle 52 H Hand brake lever 38 adjusting the response 112 ba...

Page 314: ...g gear 158 rear from the lifting gear removing 158 taking off front lifting gear 161 Motorcycle traction control 252 MSR 135 O Oil filter changing 256 Oil screens cleaning 256 Owner s Manual 25 P Park...

Page 315: ...ifting 129 Shock absorber 148 compression damping 151 high speed compression damping adjusting 153 low speed compression damping adjusting 152 rebound damping adjusting 155 spring preload adjusting 15...

Page 316: ...ecking 207 Tire pressure checking 209 Tire repair spray using 211 Tool set 51 Transporting 140 Troubleshooting 272 275 Turn signal bulb changing 234 Turn signal switch 45 Type label 34 U Use definitio...

Page 317: ...3214109en 3214109en 02 2020 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM...

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KTM 890 Duke R US 2020, Operator'S Manual

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