MAINTENANCE WORK ON CHASSIS AND ENGINE
29
9.20
Installing the lower triple clamp
x
400563-01
–
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
p. 78)
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check that the O-rings of the steering head seal are correctly positioned.
300739-11
–
Push on protective ring
.
–
Mount and tighten nut
.
Guideline
Steering head nut
M20x1.5
10 Nm (7.4 lbf ft)
300738-10
–
Position the upper triple clamp.
–
Mount nut
, but do not tighten it yet.
Guideline
Nut, steering stem
M20x1.5
10 Nm (7.4 lbf ft)
300741-10
–
Position the fork leg.
–
Adjust fork overhang
.
Guideline
Upper fork projection
10… 17 mm (0.39… 0.67 in)
–
Tighten screw
.
Guideline
Screw, top triple clamp
M8
25 Nm
(18.4 lbf ft)
–
Tighten screws
.
Guideline
Screw, bottom triple clamp
M6
10 Nm (7.4 lbf ft)
–
Repeat these steps on the opposite side.
–
Tighten nut
.
Guideline
Nut, steering stem
M20x1.5
10 Nm (7.4 lbf ft)
300742-10
–
Position the handlebar support.
–
Mount and tighten screws
.
Guideline
Screw, handlebar support
M10
40 Nm
(29.5 lbf ft)
Loctite
®
243™
Summary of Contents for 50 SX MINI 2010
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