KTM 400-660 LC4 1998-2005, Repair Manual

Page: 347 / 501

12-31E
Repair manual KTM LC4
Art.-Nr
. 3.206.014 -E
IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER
Perform complete fork maintenance
●
Perform complete suspension strut maintenance
●
Perform complete reversing lever maintenance
●
Replace glass-fiber yarn packing of main silencer ●
Clean and lubricate steering-head bearing and sealing elements
●
Clean and adjust the carburetor
●
Treat the electrical contacts and switches with contact spray ●
Change brake fluid
●
VITAL CHECKS AND CARE PROCEDURES TO BE CONDUCTED BY THE OWNER OR THE MECHANIC
Check oil level
●
Check brake fluid level
●
Check brake pads for wear
●
Check lighting system for proper operation
●
Check horn for proper operation
●
Lubricate and adjust actuating cables and nipples
●
Bleed fork legs in regular intervals
●
Remove and clean dust sleeves in regular intervals
●
Clean and lubricate chain as necessary
● ●
Check chain tension
● ● ●
Clean air filter and filter box (depending on the dirt accumulation)
●
Check tire pressure and wear
●
Check coolant level
●
Check fuel lines for leaks
●
Drain float chamber
●
Verify smooth operation of all controls
●
Check brake performance
● ●
Treat exposed metal components (except for the braking and exhaust
●
systems) with wax-based anti-corrosion agents
Treat steering lock and light switch with contact spray
●
Check all screws, nuts, and hose clamps for tight fit ●
once a year for cross
country use
after every
cleaning
before each
start
every 2 years
or 20000 km
at least
once a year
every 2500 km
or 25 hours
PERIODIC MAINTENANCE SCHEDULE 2004
625 SXC EUROPE