KTM 400-660 LC4 1998-2005, Repair Manual

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12-39F
Repair manual KTM LC4
Art.-Nr
. 3.206.024 -E
IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER
every 2500
km or 25
hours
at least once
a year
every 2 years
or 20000 km
Perform complete fork maintenance
Perform complete suspension strut maintenance
Perform complete reversing lever maintenance
Replace glass-fiber yarn packing of main silencer
Clean and lubricate steering-head bearing and sealing elements
Clean and adjust the carburetor
Treat the electrical contacts and switches with contact spray
Change brake fluid
VITAL CHECKS AND CARE PROCEDURES TO BE CONDUCTED BY THE OWNER OR THE MECHANIC
before each
start
after every
cleaning
for cross
country use
once a year
Check oil level
Check brake fluid level
Check brake pads for wear
Check lighting system for proper operation
Check horn for proper operation
Lubricate and adjust actuating cables and nipples
Bleed fork legs in regular intervals
Remove and clean dust sleeves in regular intervals
Clean and lubricate chain as necessary
Check chain tension
Clean air filter and filter box (depending on the dirt accumulation)
Check tire pressure and wear
Check coolant level
Check fuel lines for leaks
Drain float chamber
Verify smooth operation of all controls
Check brake performance
Treat exposed metal components (except for the braking and exhaust
systems) with wax-based anti-corrosion agents
Treat steering lock and light switch with contact spray
Check all screws, nuts, and hose clamps for tight fit