KTM 400-660 LC4 1998-2005, Repair Manual

Page: 146 / 501

7-35E
bl . . . . . . . . .blue
br . . . . . . . . .brown
ge . . . . . . . .yellow
gr . . . . . . . . .grey
g . . . . . . . . .green
o . . . . . . . . .orange
r . . . . . . . . . .red
ra . . . . . . . . .pink
s . . . . . . . . . .black
v . . . . . . . . .violet
w . . . . . . . . .white
G
M
1
2 3
4
5
6 7
8
9
1 Battery
2 Ignition lock
3 Emergency off switch
4 Auxiliary relay
5 Tip switch built in emergency off switch
6 Neutral switch
7 Clutch switch
8
Start relay
9
Starter motor
ge-r
ge-bl
r
s
ge-bl
ge
ge
r-
w
g-s
br
Electric starter system
The system is equipped with a safety mechanism. Electric starting is only
possible when
●
the ignition lock is in the position
●
the emergency OFF switch is in the position
●
the transmission is switched to neutral or the clutch is pulled.
Function of the electric starter system:
From the battery
1
the battery voltage is transmitted via the ignition
lock
2
and the emergency OFF switch
3
to the coil of the auxiliary
starting relay
4
and to the tip switch
5
.
The contact of the auxiliary starting relay prevents starting unless at
least one of the following requirements is met :
●
The transmission must be switched to neutral (neutral switch
6
is
closed).
●
The clutch must be pulled (clutch switch
7
must be closed).
When the tip switch
5
is operated, the starter motor
9
is switched on
via the starter relay
8
.