4-15E
Parting of engine housing
– Loosen the crankshaft locking bolt.
– Tip ignition side upwards and remove all the housing bolts.
– Release engine mount on engine repair stand.
– Lift right hand housing half with suitable tools bearing on the bosses
provided, or part with a few light plastic mallet blows against the
counter shaft.
!
CAUTION
!
L
EVERING APART WITH A SCREW
-
DRIVER OR SIMILAR TOOL MUST BE AVOIDED
,
SINCE
THE SEALING SURFACES ARE EASILY DAMAGED
.
– Remove housing-half and gasket.
– Take the stop disc
1
off the main shaft (can stick to the inside of the
housing).
– Take the O-ring
2
off the countershaft.
– Remove the crankshaft from the bearing by hand.
– Take the inner ring
3
of the roller bearing and the O-ring below
4
off the countershaft.
Removing the shift mechanism
– Push back slide plate
5
and pull shift shaft out of the kickstarter
shaft.
– Remove allan head bolt
6
and detach locking piece.
1
2
3
4
5
6
Summary of Contents for 400-660 LC4 1998-2005
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Page 3: ...REPAIRMANUAL1998 2005 400 660 LC4 KTM Group Partner...
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Page 158: ...1 2 3 4 5 7 47E...
Page 160: ...6 9 10 11 7 49E...
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Page 167: ...Repair manual KTM LC4 Art Nr 3 206 014 E 8 3E CARBURETOR MIKUNI BST 40...
Page 175: ...Repair manual KTM LC4 Art Nr 3 206 014 E 8 11E CARBURETOR DELL ORTO PHM 40 SD...
Page 179: ...Repair manual KTM LC4 Art Nr 3 206 014 E 8 15E CARBURETOR DELL ORTO PHM 38 ND...
Page 184: ...8 20E CARBURETOR DELL ORTO VHSB 38 QS...
Page 191: ...Repair manual KTM LC4 Art Nr 3 206 014 E 8 27E CARBURATOR KEIHIN FCR 41...
Page 203: ...8 39E Repair manual KTM LC4 Art Nr 3 206 014 E CARBURETOR KEIHIN FCR MX 41...
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Page 370: ...13 3E...
Page 371: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 4E...
Page 372: ...13 5E...
Page 373: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 6E...
Page 374: ...13 7E...
Page 375: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 8E...
Page 376: ...13 9E...
Page 377: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 10E KTM 400 640 SC 1998...
Page 378: ...13 11E...
Page 379: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 12E...
Page 380: ...13 13E...
Page 381: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 14E...
Page 382: ...13 15E...
Page 383: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 16E...
Page 384: ...13 17E...
Page 385: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 18E...
Page 386: ...13 19E...
Page 387: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 20E...
Page 388: ...13 21E...
Page 389: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 22E...
Page 390: ...13 23E...
Page 391: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 24E...
Page 392: ...13 25E...
Page 393: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 26E...
Page 394: ...13 27E...
Page 395: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 28E...
Page 396: ...13 29E...
Page 397: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 30E...
Page 398: ...13 31E...
Page 399: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 32E...
Page 400: ...13 33E...
Page 401: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 34E...
Page 402: ...13 35E 400 640 LC4 USA...
Page 403: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 36E 400 640 LC4 USA 2000...
Page 404: ...13 37E...
Page 405: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 38E KTM 620 SC 2001...
Page 406: ...13 39E...
Page 407: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 40E...
Page 408: ...13 41E...
Page 409: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 42E...
Page 410: ...13 43E...
Page 411: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 44E...
Page 412: ...13 45E...
Page 413: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 46E KTM 640 LC4 E 2001...
Page 414: ...13 47E 625 SuperComp 2002 SERVICE...
Page 415: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 48E KTM 625 SUPER COMPETITION 2002...
Page 416: ...13 49E SERVICE 640 LC4 ADVENTURE...
Page 417: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 50E KTM 640 LC4 ADVENTURE 2002...
Page 418: ...13 51E SERVICE DUKE 2002...
Page 419: ...Repair manual KTM LC4 Art Nr 3 206 014 E 13 52E KTM DUKE 2002...
Page 424: ...13 57E 660 SMC 2003...
Page 425: ...13 58E Repair manual KTM LC4 Art Nr 3 206 014 E KTM 660 SMC 2003...
Page 426: ...13 59E...
Page 427: ...13 60E Repair manual KTM LC4 Art Nr 3 206 014 E...
Page 428: ...13 61E...
Page 429: ...13 62E Repair manual KTM LC4 Art Nr 3 206 014 E...