KTM 400-660 LC4 1998-2005, Repair Manual

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4-15E
Parting of engine housing
– Loosen the crankshaft locking bolt.
– Tip ignition side upwards and remove all the housing bolts.
– Release engine mount on engine repair stand.
– Lift right hand housing half with suitable tools bearing on the bosses
provided, or part with a few light plastic mallet blows against the
counter shaft.
!
CAUTION
!
L
EVERING APART WITH A SCREW
-
DRIVER OR SIMILAR TOOL MUST BE AVOIDED
,
SINCE
THE SEALING SURFACES ARE EASILY DAMAGED
.
– Remove housing-half and gasket.
– Take the stop disc
1
off the main shaft (can stick to the inside of the
housing).
– Take the O-ring
2
off the countershaft.
– Remove the crankshaft from the bearing by hand.
– Take the inner ring 3 of the roller bearing and the O-ring below 4
off the countershaft.
Removing the shift mechanism
– Push back slide plate 5 and pull shift shaft out of the kickstarter
shaft.
– Remove allan head bolt
6
and detach locking piece.
1
2
3
4
5
6