Baumuller DSM1 Commissioning And Maintenance Instructions Download Page 1 | Manualshive

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TAM00720

1

DSM1

10/2015

Three-phase-synchronous motor

English

TAM00720_eng

DSM1

Three-phase-synchronous motor

Version: 10/2015

English

Commissioning
and Maintenance Instructions

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Summary of Contents for DSM1

Page 1: ...TAM00720 1 DSM1 10 2015 Three phase synchronous motor English TAM00720_eng DSM1 Three phase synchronous motor Version 10 2015 English Commissioning and Maintenance Instructions ...

Page 2: ...cumentation must be passed on together with the device machine by the owner After the sale of the device machine this original as well as all copies must be handed over to the purchaser After disposal or another end of use this original and all copies are to be disposed of The corresponding documentations of previous versions are invalidated by the handover of the present documentation Please note...

Page 3: ...ements vibrations 12 3 Installation 13 3 1 Safety instructions 13 3 2 Positioning fastening 13 3 3 Electrical connection 14 4 Commissioning operation 16 4 1 Safety instructions 16 4 2 Tests prior to commissioning 17 4 3 Commissioning operation 17 4 4 Failures 18 5 Inspection and maintenance 19 5 1 Inspection 19 5 2 Maintenance 20 6 Disposal 20 7 Pole assignments power and signal connections 21 7 1...

Page 4: ...ns and transport processes electric current moving parts hot surfaces EMC interferences Mechanical overload thermal overload Please pay attention to all safety notes especially those which are marked by symbols in order to avoid danger to persons and material assets or to minimize existing residual risks Risk of fatal injury from electrical current The symbol indicates that injuries which result i...

Page 5: ...ior to being commissioned consider EN 60204 1 Electrical equipment of machines EU EMC Directive The operation of the electric motor must meet the protection requirements of the EMC Directive 2004 108 EG The proper installation e g physical separation of signal lines and power cables shielded lines and cables and so on is within the responsibility of the installation contractor and the system provi...

Page 6: ...on by magnetic forces Thermal danger Caution Danger of burning Surface temperatures of over 70 C can occur at the motors Safety device measures must be provided when required Temperature sensitive parts must not be attached or be in contact with hot surfaces as e g normal cables or electronic parts A thermal motor overload can cause the destruction of the winding the bearing and can demagnetize th...

Page 7: ... incurred during transit are determined at delivery the transport company immediate ly must be informed about this Immediately upon receipt you must compare the performance data and the motor type with your ordering data If visible deficiencies or incomplete delivery are determined the responsible Baumüller subsidiary or the main Baumüller company in Nuremberg must be informed In both cases motor ...

Page 8: ...osition IM V3 in connection with protection class IP44 the shaft sealing must be protected against entry of water and dirt Protection class EN 60034 5 considering the shaft sealing IP 44 Standard without shaft sealing ring IP 65 Optional with shaft sealing ring without considering the shaft sealing IP 65 Standard without shaft sealing ring 1 Manufacturer 2 Standards and approvals 3 Motor number 4 ...

Page 9: ...altitude EN 60034 1 1 000 m above sea level standard Bearing Deep groove ball bearing with permanent lubrication Calculated service life of bearing LH10 20 000 h approximate value Service life of shaft seal see chapter 5 2 Maintenance Vibration quantity step EN 60034 14 Standard A Nonstandard B Shakeproof EN 60068 2 6 radial 3 g 10 Hz to 100 Hz axial 1 g 10 Hz to 100 Hz with brake 0 5 g Concentric...

Page 10: ...he motor must be transported with a protective cover for the shaft only Damages at the motor shaft must be avoided Temporary storage In case a motor isn t placed in service within a narrow time frame it must be stored in dry low dust as well as vibration resistant indoor spaces Veff 0 2mm s The electric motors should not be stored longer than 2 years within a constant temperature range which is be...

Page 11: ...he following must be observed The heat convection and the thermal radiation must not be affected by the installation conditions In the case of forced air cooling the cooling air must be able to freely enter and the hot air must freely exit Do not draw in the heated exit air anymore The distance to adjacent machine parts should not fall below 100 mm The housing surface and the air in outlets must b...

Page 12: ...ved e g clutch disk gear wheel belt pulley appropriate equipment must be used Use tapped hole within the shaft end At removal use spacing washers for the mechanical protection of the shaft Warm up the output elements before mounting them if required max permissible temperature at the shaft end may be 150 C for a short period Attention At the shaft version without featherkey the drive elements must...

Page 13: ...ctric motor into a damaged machine Prior to mounting make sure that the electric motor is suitable for your machine During installation Mount the motor to the provided mounting options only Avoid hammer strokes or prohibited shock loads during the mounting Attach all covers and safety appliances All safety appliances must meet the applicable regulations e g EN 60204 3 2 Positioning fastening Prior...

Page 14: ...e elements are protected the complete cooling system is functioning the motor surface must be free from soilings Versions which possess approvals for special application fields e g E1 were mounted in accord ance with approval regulations 3 3 Electrical connection Important notes The work must be performed by qualified personnel exclusively The work must be performed within an installation which is...

Page 15: ...rol systems shielded power and encoder cables must be used For this purpose consider the EMC instruction of the manufacturer of the inverter For reasons of operational safety we recommend to use the assembled connection cables of Bau müller see technical product list Prior to installation the connector receptacles and connectors must be checked for damages cor rosion pollution and moisture To guar...

Page 16: ...uring operation Connect the measurement devices in currentless and de energized state only Start operations at the motor connections not until assuring that neither potential nor voltage are present There is electric potential at the motor contacts and the motor windings Never touch these components elements during operation Installation and demounting of safety devices Do not operate the electric...

Page 17: ...n of the inverter must absolutely be observed Tests during commissioning Release brake if required Were the motor components as e g brake encoder etc tested for correct operation and are the application conditions complied with Were the electric connections and contacts provided and mounted according to instructions consider circuit diagrams see chapter 7 or the attached circuit diagrams Were all ...

Page 18: ...conditions The following selection of failure causes can help to detect errors Failure Cause of error Correction Motor doesn t start up Controller enable is missing Controller error encoder error Brake doesn t release Brake is defect Voltage supply is missing Rotating field Activate controller enable Read out the error list at the inverter or the controller correct the errors Triggering check conn...

Page 19: ... cooled down All loosened connections during the works at the motor as e g screws etc must be fastened after inspection or maintenance again Regard the technical instruction within the accordant chapters of this commissioning and maintenance manual By all means while doing maintenance works observe the safety instructions which apply to the motor commissioning as well see section 4 1 Attention The...

Page 20: ...red must be carried out after about 5 000 operating hours if no leakages were determined at prior inspections An optional brake must be necessarily replaced after it has reached its wear limit Maintenance must be carried out by Baumüller or by a specialized company instructed by Baumüller Attention Motors which are used within safety related applications it is mandatory to observe the speci ficati...

Page 21: ...ar turnable Function Receptacle Signal Contact no Schematic Motor U 1 Power 8 pole pin contacts V 3 W 4 PE 2 Brake 1 A B Temp sensor KTY C KTY D Housing s c Resolver COS 1 Signal 12 pole pin contacts SIN 5 SIN 6 COS 8 REF 10 REF 12 Housing s c s c Shielding connection 1 Brake optional see rating plate Schematic representation with view to the connection D 3 1 C 4 B A 2 3 6 8 4 5 1 2 7 9 12 11 10 P...

Page 22: ...eptacle Signal Contact no Schematic Motor U 1 Power 8 pole pin contacts V 3 W 4 PE 2 Brake 1 A B Housing s c Resolver COS 1 Signal 12 pole pin contacts SIN 5 SIN 6 COS 8 REF 10 REF 12 Temp sensor KTY 7 KTY 9 Housing s c s c Shielding connection 1 Brake optional see rating plate Schematic representation with view on the connection D 3 1 C 4 B A 2 3 6 8 4 5 1 2 7 9 12 11 10 P ...

Page 23: ...acts V B W C PE PE Brake 1 1 2 n c 3 n c 4 n c 5 Housing s c Resolver COS 1 Signal 12 pole pin contacts SIN 5 SIN 6 COS 8 REF 10 REF 12 Temp sensor KTY 7 KTY 9 n c 2 n c 3 n c 4 n c 11 Housing s c s c Shielding connection 1 Brake optional see rating plate Schematic representation With view on the connection C B A 1 2 3 4 P E 5 1 2 3 4 5 6 7 8 9 10 11 12 Signal Power With view on the connection ...

Page 24: ...n Receptacle Signal Contact no Schematic Motor U 1 Power 8 pole pin contacts V 3 W 4 PE 2 Brake 1 A B Temp sensor KTY C KTY D Housing s c Hiperface REFCOS 1 Signal 12 pole pin contacts Data 2 SIN 5 REFSIN 6 Data 7 COS 8 GND 10 U 12 Housing s c s c Shielding connection 1 Brake optional see rating plate Schematic representation With view on the connection D 3 1 C 4 B A 2 3 6 8 4 5 1 2 7 9 12 11 10 P...

Page 25: ...in contacts Data 2 SIN 5 REFSIN 6 Data 7 COS 8 GND 10 U 12 Temp sensor KTY 3 KTY 4 Housing s c s c Shielding contacts 1 Brake optional see rating plate Schematic representation With view on connection Note See the attached circuit diagrams or the technical data regarding the pole assignments of encoder types which were not mentioned or which possess an optional temperature sensor cable via the enc...

Page 26: ... overloaded operated with o defect safety devices o safety devices which were incorrectly installed or installed without safety devices o inoperable safety and protective devices not operated within the specified environmental conditions You reconstructed the system without having it authorized in written form by Baumüller Direct Motion GmbH You disregarded the instructions in the component descri...

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