KTM 2013 690 SMC R EU, Repair Manual

Page: 141 / 230

16 ENGINE
139
–
Remove stop disk
1
and first-gear idler gear
2
.
–
Remove needle bearing
3
and stop disk
4
.
–
Remove fifth-gear sliding gear
5
and lock ring
6
.
–
Remove stop disk
7
and third-gear idler gear
9
.
–
Remove needle bearing
8
and the fourth-gear idler gear
bl
.
–
Remove needle bearing
bk
and stop disk
bm
.
–
Remove lock ring
bn
and sixth-gear sliding gear
bo
.
–
Remove lock ring
bp
and stop disk
bq
.
–
Remove the second-gear idler gear
br
and bearing bush
bs
.
16.4.36 Checking the transmission
Condition
The transmission has been disassembled.
0 0 0 6 7
0 0 0 5 6
0 0 0 1 1
0 0 0 4 4
0 0 0 6 7
0 0 0 5 5
2 2
0 0 0 6 7
0 0 0 1 9
0 0 0 4 4
7 8
0 0 0 5 5
0 0 0 6 7
0 0 0 1 1
0 0 0 4 4
0 0 0 1 1
0 0 0 7 8
0 0 0 5 5
0 0 0 6 7
0 0 0 1 1
0 0 0 4 4
0 0 0 6 7
0 0 0 6 7
0 0 0 4 4
0 0 0 7 8
0 0 0 6 7
0 0 0 4 4
0 0 0 1 9
7 8
0 0 0 7 8
3 3
305511-01
–
Check needle bearing
1
for damage and wear.
» If there is damage or wear:
–
Change the needle bearing.
–
Check the pivot points of main shaft
2
and countershaft
3
for damage and wear.
» If there is damage or wear:
–
Change the main shaft and/or countershaft.
–
Check the tooth profiles of main shaft
2
and countershaft
3
for damage and wear.
» If there is damage or wear:
–
Change the main shaft and/or countershaft.
–
Check the pivot points of idler gears
4
for damage and wear.
» If there is damage or wear:
–
Change the gear wheel pair.
–
Check the shift dogs of idler gears
4
, sliding gears
5
, and fixed gear
6
for damage and wear.
» If there is damage or wear:
–
Change the gear wheel pair.
–
Check the tooth faces of idler gears
4
, sliding gears
5
, and fixed gear
6
for damage and wear.
» If there is damage or wear:
–
Change the gear wheel pair.
–
Check the tooth profiles of sliding gears
5
for damage and wear.
» If there is damage or wear:
–
Change the gear wheel pair.
–
Check sliding gears
5
for smooth operation in the profile of main shaft
2
.