KTM 2010 450 SX, Repair Manual

Page: 104 / 247

30/ENGINE
102
301586-11
–
Position the electrical connection on the starter motor. Mount and tighten nut

.
Slide on the cover.
Guideline
Remaining nuts, chassis M6 15 Nm
(11.1 lbf ft)
–
Position the ground wire. Mount and tighten screw

.
Guideline
Screw, starter motor M6 10 Nm (7.4 lbf ft)
301585-11
–
Mount spark plug connector

.
–
Plug in connector

of the ignition pulse generator.
–
Connector plug

of the alternator.
301584-11
–
Secure the cable with cable binder

.
301583-11
–
Position clutch slave cylinder

. Mount and tighten screws

.
Guideline
Screw, clutch slave cylinder M6 10 Nm (7.4 lbf ft)
–
Connect the negative cable of the battery.
–
Install the engine sprocket. ( p. 179)
–
Install the carburetor. ( p. 166)
–
Install the manifold. ( p. 60)
–
Install the rear fender. ( p. 71)
302071-10
–
Remove the filler cap

on the clutch cover and fill up with engine oil.
Engine oil 2.00 l (2.11 qt.) External tem-
perature:
≥
0 °C
(
≥
32 °F)
Engine oil
(SAE 10W/50)
( p. 223)
External tem-
perature: < 0 °C
(< 32 °F) Engine oil
(SAE 5W/40)
( p. 223)
–
Mount and tighten screw cap

.
–
Fill coolant/bleed the cooling system. ( p. 181)
–
Install the heel protector. ( p. 68)
–
Install the engine guard. ( p. 20)
–
Take a short test ride.
–
Check the engine for leakage.
–
Check the engine oil level. ( p. 185)
–
Check the cooling system for leakage.
–
Check the coolant level. ( p. 180)
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