KSR Ride Speedy, Repair Manual

Page: 53 / 79

STEERING 53
NOTE
STEERING REPLACEMENT
1. Place an appropriate supporting stand under the
engine in order to raise the front wheel up.
2. Remove the front and rear handlebar cover (1),
the front middle cover (2), the front mudguard (3),
the front wheel (4) and the front brake calliper (5).
1. When you replace parts 1 and 2 it is recommended
to disconnect all electric wires.
2. When you replace the front brake calliper you must
Release the brake hose from the triple tree but it is
not recommended to disconnect the brake hose from
the front brake calliper or the master brake cylinder.
3. Remove the bolt (6), which connects the handlebar
and the fork shaft.
4. Lift the handle bar up and away.
5. Remove the pinched nut (7),the adjustment nut and
the steering bearing components.
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WARNING
6. Remove the front fork.
7. Replace the lower bearing components (see page 42).
8. Assemble the front fork.
9. Assemble the upper bearing components (see page 42).
10. Reassemble in reverse order.Tighten the adjustment
nut carefully, that the steering have no free play but
still is turnable.Tighten the fixing nut with a wrench
(32mm).
11. Reassemble other pats in reverse order.
Before the assembling, grease the bearing race and the
front axle.
HANDLE BAR REPLACEMENT
1. Place an appropriate supporting stand under the
engine in order to raise the front wheel up.
2. Remove the front, rear handlebar cover (1) and
the front middle cover (2).
3. Remove all parts from the handlebar and install it
on the new one.
4. Remove the bolt (6), which connects the handlebar
and the fork shaft.
5. Lift the handle bar up and away.
6. Reassemble the other pats in reverse order.
NOTE