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KSB Hya-Solo DV Series, Installation & Operating Manual

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Summary of Contents for Hya-Solo DV Series

Page 1: ...Pressure Booster System Hya Solo DV from series S V 1 Installation Operating Manual...

Page 2: ...ther be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without KSB s express written consent Subject to...

Page 3: ...5 2 Designation 13 5 3 Name plate 13 5 4 Design details 13 5 5 Configuration and function 14 5 6 Noise characteristics 15 5 7 Scope of supply 15 5 8 Dimensions and weights 15 5 9 Terminal wiring diagr...

Page 4: ...5 Monitoring 35 8 6 Description of parameters 35 8 7 Adjusting the settings 36 9 Servicing Maintenance 43 9 1 General notes Safety regulations 43 9 2 Servicing inspection 44 10 Trouble shooting 46 10...

Page 5: ...t the pressure booster system has been properly cleaned and decontaminated to eliminate any environmental and health hazards arising from components in contact with the fluid handled Dry running prote...

Page 6: ...hinery To install partly completed machinery supplied by KSB please refer to the sub sections under Servicing Maintenance 1 3 Target group This manual is aimed at the target group of trained and quali...

Page 7: ...amage to property The safety information in all sections of this manual must be complied with This manual must be read and completely understood by the responsible specialist personnel operators prior...

Page 8: ...carry out the respective tasks If required the operator can commission the manufacturer supplier to train the personnel Training on the pressure booster system must always be supervised by technical s...

Page 9: ...ust have been released and the pump must have been drained When taking the pressure booster system out of service always adhere to the procedure described in the manual Decontaminate pressure booster...

Page 10: ...ally created for this product and thoroughly tested It is impermissible to make any changes or additions to the software or parts of the software Software updates supplied by KSB are excluded from thi...

Page 11: ...y its power cable Observe the local accident prevention regulations Use suitable approved transport equipment e g crane forklift or pallet trucks Attach the pressure booster system to crane lifting ta...

Page 12: ...tact with oxygen the pressure booster system must also be neutralised and blown through with anhydrous inert gas for drying purposes 4 Always complete and enclose a certificate of decontamination when...

Page 13: ...5 8 7 Fig 2 Hya Solo DV name plate 1 Type series size 2 Rated voltage 3 Frequency 4 Maximum head 5 Series number 6 Max current consumption 7 Enclosure 8 Maximum flow rate Key to the series number Cal...

Page 14: ...d 45 to 360 seconds A key for manual operation is provided on the control panel In manual mode the pump operates at the pre set minimum speed independently of the automatic system pressure transmitter...

Page 15: ...omatic navigation and function keys LEDs signalling operational availability green warning yellow alert red Two freely parameterisable relay outputs operation fault alert etc 2x NO contacts 250 V AC 1...

Page 16: ...er Route the power motor cable through the cable glands as shown in table 20 section 6 4 6 and connect them to the appropriate terminals see Fig 10 and Fig 11 When closing the covers make sure that th...

Page 17: ...Fig 4 Power supply and motor wiring up to 7 5 kW A Analog input 2 B Brake resistor 24VIN 0 PTC PE L1 L2 L3 PE L1 L2 L3 N 1 2 3 4 5 6 U V W B A M 3 Fig 5 Power supply and motor wiring from 11 kW A Ana...

Page 18: ...screws on the control panel and remove the control panel NOTE The screws fastening the cover of the mains and motor terminal box must be tightened to a torque of 1 2 Nm to ensure that the device has I...

Page 19: ...5 28 V DC 18 DIG IN5 Digital input 15 28 V DC 17 DIG IN4 Digital input 15 28 V DC 16 DIG IN3 Digital input 15 28 V DC 15 DIG IN2 Digital input 15 28 V DC 14 DIG IN1 Digital input 15 28 V DC 13 24 V 24...

Page 20: ...mA 8 PE GROUND Ground 7 0V Ground for 24 V 6 AN2 IN Programmable analog input 2 0 10 V or 0 20 mA 5 24 V 24 V DC voltage source Max load 200 mA 4 NO2 NO contact NO No 2 250 V AC 1 A 3 COM2 NO contact...

Page 21: ...ce is of sufficient strength min X0 to EN 206 1 Place the pressure booster system on firmly set concrete only Place the pressure booster system on level surfaces only Refer to any weights given NOTE T...

Page 22: ...e as shown Suction lift operation Incorrect Correct 6 4 1 Fitting an expansion joint DANGER Sparks and radiant heat Fire hazard Take suitable precautions to protect the expansion joint if any welding...

Page 23: ...nks Installation and location of an unpressurised inlet tank together with the pressure booster system are governed by the same rules applicable to the pressure booster system Install the closed PE in...

Page 24: ...erminal strip P4 terminals 13 to 20 Section 5 9 Page 15 PumpDrive is equipped with six digital inputs Digital inputs 1 and 6 are factory defaulted Digital input 1 is the External ON OFF input which is...

Page 25: ...with a FTT 10A transceiver Free Topology Transceiver The following settings parameters can be set Start Stop Setpoint for settings The following monitoring parameters can be set Actual value Speed Pre...

Page 26: ...ion device Pressure booster systems can be factory equipped with pressure switches as dry running protection devices Such dry running protection devices will be factory set to the inlet pressure value...

Page 27: ...during commissioning is normal and will cease after a short period of operation 7 2 Switching on the pressure booster system Switch on the master switch to energise the pressure booster system The gr...

Page 28: ...her than 16 bar 13 Complete the commissioning report together with the operator user and instruct the operator user as to the function of the system 7 4 Shutdown NOTE As long as the pressure booster s...

Page 29: ...ed via the control panel if necessary 8 1 Control panel functions The control panel comprises a back lit display LEDs function and navigation keys and an access point for the service interface The dis...

Page 30: ...ser to quickly locate parameters Section 8 4 Page 34 The PumpDrive model or selected pump is displayed at the top right of the screen The current operating mode of the PumpDrive currently selected is...

Page 31: ...ys You can use the operating keys to select the Manual Off or Automatic operating modes The operating keys for selecting the Manual Man and Off Off operating modes can be disabled see parameters 3 1 4...

Page 32: ...1 3 2 Inputs Outputs 1 4 PumpDrive 1 4 1 Status 1 4 2 Local Bus 1 4 3 Diagnosis Bus 1 5 Pump 1 5 1 Flow Rate Meas 1 5 2 Power Measurmnt 1 5 3 Pump Status 1 6 LON Module 1 6 1 LON Input Netw 1 6 2 LON...

Page 33: ...n 4 1 PDrive Info 4 1 1 PDrive ID LON Identificat 4 2 Panel 4 2 1 Panel Ident 8 3 Access levels Various access levels have been defined to prevent accidental or unauthorised access to the pressure boo...

Page 34: ...pressing the navigation keys To confirm the selection press OK 3 5 1 appears at the top left of the screen Third digit of parameter number 3 5 2 1 Change the display 3 5 1 on the screen top left to 3...

Page 35: ...y several times to return to the main menu The reset can also be carried out via a digital input Digital input 5 is defaulted for this purpose NOTE Resetting alerts may cause the system to re start By...

Page 36: ...ies or supplementary equipment have been retrofitted Parameter Description 3 1 4 1 Man key Disable or enable key for manual operation 3 1 4 2 Off key Disable or enable key for switching off the system...

Page 37: ...0 0 100 Customer 3 11 4 1 3 11 4 1 Maximum output frequency 60 60 1 600 Hz Factory Table 19 Selection list for parameters Selection list for parameters 3 9 1 1 3 9 1 4 3 9 1 5 3 9 1 6 1 Disabled 1 Neg...

Page 38: ...the pump subsequently The drive remains in stand by mode If the flow rate consumed rises again the pressure in the system drops and PumpDrive starts the pump again after the delay time 8 when the cut...

Page 39: ...1 4 1 3 6 1 3 High motor frequency limit 100 100 0 100 Customer 3 11 4 1 3 11 4 1 Maximum output frequency 60 60 1 600 Hz Factory Table 22 Selection list for parameters Selection list for parameters 3...

Page 40: ...ree contacts NO relay of the PumpDrive Parameter Description Factory setting Setting range options Access 3 7 2 1 Function of digital output 1 29 See selection list Customer 3 7 2 2 Time delay between...

Page 41: ...10 s 28 m3 min 46 m Hg 11 h 29 m3 h 47 in Hg 12 C 30 GPM 48 ft Hg 13 K 31 gal s 49 psi 14 1 min 32 gal min 50 lb in 15 m 33 gal h 51 kg m3 16 ft 34 lb s 52 W 17 HP 35 lb min 18 W m2 36 lb h Table 27...

Page 42: ...ent 8 Output Freq 9 DC Link Voltage 8 7 8 Restoring the factory settings All the factory parameter settings can be restored via the 3 1 5 5 parameter command Before doing so make sure that there is no...

Page 43: ...ormed by specially trained qualified personnel CAUTION Incorrectly serviced pressure booster system Function of pressure booster system not guaranteed Regularly service the pressure booster system Pre...

Page 44: ...tective cap of the accumulator valve and check the pre charge pressure with the aid of a tyre pressure gauge Add nitrogen as necessary WARNING Wrong gas Danger of poisoning Use only nitrogen to charge...

Page 45: ...of the accumulator Example Pre charge pressure 10 lower than start up pressure Pre charge pressure of accumulator p 0 9 x pstart pstart start up pressure of pressure booster system Recommendation The...

Page 46: ...parts Disconnect the pump from the power supply X X Dry running protection equipment not connected Connect bridge X X Power supply interrupted Check and remedy defect X X X X Phase failure Check indiv...

Page 47: ...ank contact KSB X X X X Water consumption higher than stated in the purchase order Contact KSB 10 2 PumpDrive NOTE Before performing any work on the pump s internal parts during the warranty period pl...

Page 48: ...e manually X X X Temperature of power electronics or motor winding too high particularly with high torque and low speed Reduce the ambient temperature by improving ventilation Improve cooling by clean...

Page 49: ...253 742 Swing check valve 1 1 4 Movitec 6 01 149 254 742 Swing check valve 1 1 2 Movitec 10 01 149 255 742 Swing check valve 2 Movitec 18 01 149 256 743 01 Ball valve 1 Movitec 2 4 01 057 427 743 01...

Page 50: ...c 32 40 982 350 746 Butterfly valve DN 80 Movitec 45 40 982 351 746 Butterfly valve DN 100 Movitec 65 90 40 982 352 747 Swing check valve DN 65 Movitec 32 01 086 243 747 Swing check valve DN 80 Movite...

Page 51: ...enthal Germany CE conformity marking The product is CE marked and fulfils the requirements specified for category C2 in the EN 61800 3 product standard Use of the product in the first environment is t...

Page 52: ...r 2nd environment operator s decision 2nd environment 2nd environment Voltage Current 1000 V 1000 V In 400 A Connection to IT network EMC competence No special requirement Installation and commissioni...

Page 53: ...ained cleaned and decontaminated inside and outside prior to dispatch placing at your disposal No special safety precautions are required for further handling The following safety precautions are requ...

Page 54: ...re pstart bar Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pstop bar Inlet pressure pinl bar Pre charge pressure of accumulator ppre charge bar The system operator o...

Page 55: ...0 I Intended use 7 L LED display 30 List of spare parts 49 50 N Navigation keys 31 O Operating limits 7 Other applicable documents 6 R Return to supplier 12 S Safety 7 Safety awareness 8 Scope of supp...

Page 56: ...951 811 10 01 201 938 Technique T E R Repairs Ltd Unit 9 Westwood Farm Ind Est Highcross Road Southfleet Kent DA13 9PH Tel 01474 832498 Email technique1988 gmail com Web www techniquetergravesend co u...

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