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such that the flow direction of the fluid corresponds to the 

direction shown by the arrow cast on the valve body. If no 

directional arrow is cast on the valve body, the valve can be 

installed in any position. 

 

6.2.1 Shut-off valves 

 

Shut-off valves can be installed in any position; however, the 

best installation position is with the stem pointing vertically 

upwards. Valves with bellows should not be installed with the 

stem pointing downwards, if possible, to prevent dirt deposits 

between the folds of the bellows. 

Shut-off valves must be installed in the line so as to ensure 

that the fluid enter the valve beneath the disc and flows out 

above the disc. However, they can also be installed in lines 

with alternating flow. If the valves are to be used for throttling 

applications, a throttling plug must be used. For flow 

incidence on throttling plugs please refer to the respective 

type series booklets. If in doubt, please contact the KSB 

factory.

 

 

6.2.2 Non-return valves 

 

To ensure proper operation, non-return valves must always 

be installed in such a way that the fluid enters the valve 

beneath the check valves disc. When equipped with a spring, 

they can be used in both pipe with upward flow and pipes 

with downward flow. 

Non-return valves without closing spring shall only be 

installed in horizontal position with the cover pointing 

upwards in horizontal pipes. 

 

6.2.3 Strainers 

Strainers shall always be installed in such a way that the fluid 

flow through the strainer insert from the inside towards the 

outside (cage effect of the strainer insert) 

We recommend fitting shut-off valves in the pipeline on both 

side of the strainer, so that the strainer can be replaced or 

cleaned without having to drain the entire system. Strainers 

shall be installed with sufficient clearance for removing the 

strainer insert, In both horizontal and vertical pipes, we 

recommend to install the strainer with the strainer insert 

hanging downwards to facilitate cleaning. compliance with 

the directional arrow is essential. On strainers with magnetic 

insert we recommend to remove the entire cover to clean the 

magnet. 

Please note: When replacing the strainer insert make sure 

that the weld of the insert is not located in the strainer outlet 

port, so as to attain an optimum (high) Kv valve. 

 

6.2.4 Special designs 

 

Valves with separate throttling plug shall always be installed 

in such a way that the pressure to be sealed off lies beneath 

the disc, to ensure a reliable throttling effect. 

For higher differential pressures integral throttling plug/stem 

connections are required. In such cases we recommend to 

install the valves so that the pressure lies above the disc. 

 

If you have questions concerning optimum valve selection or 

permissible differential pressures for valves with throttling 

plugs, please contact the valve manufacturer. 

 

Drainage, vent or manual start-up pipes are normally fitted 

with valve combinations consisting of a shut-off valve 

(pressure beneath the disc) and a throttling valve (integral 

throttling plug /stem connection, pressure above the disc) 

Valves with pilot plug are always installed so that 

the pressure to sealed off lies above the plug 

 

If the valves are to be used as dead-end valves, double 

shut-off should be ensured for safety reasons. 

 

6.3 Installation instructions 

 

6.3.1 Flanged valves 

The mating flange faces must be clean and undamaged.

 

The gaskets on the mating flanges must be properly 

centred. Only fasteners and sealing elements made 

of approved. 

Materials shall be used. For the flange connection between 

valve and pipe use all flange bolt holes provided. 

Use suitable tools to tighten the bolts evenly and crosswise 

at the permissible torques.

 

 

6.4 Valves with actuator 

 

Valves with transmission gear and /or actuators must be 

installed with the stem in vertical position, if possible, if this 

Summary of Contents for ECOLINE FY 40

Page 1: ...ety information for maintenance inspection and installation work 6 3 6 Unauthorized modification and manufacture of spare parts 6 3 7 Unauthorized modes of operation 6 4 Transport and storage 7 4 1 Transport 7 4 2 storage 7 5 Description Related Documents 7 5 1 Marking 7 5 2 Drawings product literature 8 5 3 List of components 8 5 4 Function 9 6 Installation 9 6 1 General 9 6 2 Installation positi...

Page 2: ...2 8 3 Valves reassembly 13 9 Trouble shooting 13 9 1 General 13 9 2 Faults Remedy 13 ...

Page 3: ...Service Gmbh Westenstrasse 199 80686 Munchen Identification number of the notified body No 0036 Certificate No DGR 0036 QS 1066 14 Reference standards and codes EN 10213 2 1999 EN 1661 2000 EN 1663 2000 EN 24017 1998 EN ISO 898 1 2001 EN ISO 3506 1 2001 EN 24032 1999 EN 20898 2 1998 DIN EN 1092 1 2002 EN 1092 2 EN 1092 1 EN 13709 EN 12516 EN 12266 1 Valves with a nominal pipe size below and includ...

Page 4: ... EC Directive 2014 68 EU Components such as electric or pneumatic actuators as well as limit switches are as a rule covered by scope of the Directive described in Article 1 2014 68 EU and shall be subjected to a conformity assessment procedure Evidence of conformity must be furnished for ex EC declaration of conformity Applied harmonized standards and EC Directives EN 13463 1 EN 13463 5 EN 1127 1 ...

Page 5: ...let can be found at www ksb com Product catalogue Non observance of this warning may cause personal injury and damage to property for example Injuries resulting from fluid leakage cold hot toxic Under pressure etc Impairment of the valves function or its destruction The descriptions and instructions set forth in this manual refer to the standard models but are also applicable to variants For actua...

Page 6: ...to prevent accidental contact with moving parts e g coupling must not be removed whilst the unit is operating KSB recommends that leakages e g at the stem seal of hazardous fluids e g explosive toxic hot be contained so as to avoid any danger to persons and the environment All relevant laws must be heeded Electrical hazards must be eliminated For details please refer to VDE regulations and the saf...

Page 7: ...ter delivery and prior to installation check the valve for potential damage acquired in transit 4 2 Storage Storage interim storage of the valves must ensure that even after a prolonged period of storage the valves function is not impaired The following requirements must be met Storage is performed with valve in the closed position to protect the seat disc contact faces against damage Measure are ...

Page 8: ...LINE VA 15 300 10 40 1 0619 V 707090 Globe valve with packing seal ECOLINE RA 15 300 10 40 1 0619 V 807090 Non return valve ECOLINE FY 15 300 10 40 1 0619 V 317090 Strainer Sectional drawings ECOLINE VA ECOLINE RA ECOLINE FY 5 3 List of components Part no Part Name ECOLIEN VA ECOLINE RA ECOLINE FY 1 Body Body Body 2 Disc Disc Screen 3 Retaining ring Spring Gasket 4 Disc nut Gasket Cover 5 Stem Nut...

Page 9: ...esh size selected 6 Installation 6 1 General As a rule the engineering contractor construction company or operator user are responsible for the positioning and installation of the valves Planning and installation errors may impair the reliable function of the valves and pose a substantial safety hazard Compliance with the following requirements is of particular importance The piping must be laid s...

Page 10: ...er insert In both horizontal and vertical pipes we recommend to install the strainer with the strainer insert hanging downwards to facilitate cleaning compliance with the directional arrow is essential On strainers with magnetic insert we recommend to remove the entire cover to clean the magnet Please note When replacing the strainer insert make sure that the weld of the insert is not located in t...

Page 11: ...n the top of the hand wheel Valves with hand wheels may only be actuated by hand As the valve can be damaged by applying excessive forces it is not allowed to use additional levers to move the hand wheel Shut off valves are normally used in such a way that they are either fully open or fully closed For control functions in continuous operation throttling plugs should be fitted Performing throttlin...

Page 12: ...alve under pressure if the valve has been used for handling toxic or easily inflammable fluids or fluids whose residues could cause corrosion in conjunction with humidity drain the valve and flush or vent it If required wear safety clothing and a protective mask Depending on the installation position fluid residues may be left in the valve these must be collected and properly disposed of Prior to ...

Page 13: ...tact faces exhibit a uniform bright surface Leakage at the cover gasket Possible causes Gasket has settled as a result of high temperature fluctuations Impermissible pressure loads Poor maintenance Poor gasket resistance to temperature and fluid handled Bolted bonnet cover Re tighten the bonnet cover bolting Replace the gasket After have removed the bonnet cover bolting 4 5 Clean the sealing surfa...

Page 14: ... ksb com KSB Italia S p A Via Massimo D Azeglio 32 20863 Concorezzo MB Tel 39 039 6048 000 Fax 39 039 6048 097 www ksb com Centri Service Concorezzo MB Via Massimo D Azeglio 32 Tel 39 039 6048 000 Fax 39 039 6048 882 Scorzè VE Via Guido Rossa 12 A Tel 39 041 5840917 Fax 39 041 5840918 ...

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