KSB ECOLINE FY 40 Operating Instructions Manual Download Page 6

 

3.1 Marking of instructions in the manual 

The safety information contained in this manual whose 

non-observance might cause hazards to persons are 

specially marked with the general hazard sign, namely 

 

 

Safety sign in accordance with DIN 4844--- W9), The 

electrical danger warning sign in is

 

 

 

Safety sign in accordance with DIN 4844--- W8) 

The word 

 

 

 

Is used to introduce safety information whose 

non-observance may lead to damage to the valve and its 

functions, 

Instructions attached directly to the valve (e.g. nominal 

pressure) must always be complied with and be kept in a 

perfectly legible condition at all times   

3.2  Non-compliance with safety information 

Non-compliance  with  safety  information  can  jeopardise  the 

safety  of  personnel,  the  environment  and  the  valve  itself. 

Non-compliance  with these safety  instructions  will also lead 

to forfeiture of any and all rights to claims for damages. 

In particular, non-compliance can, for example, result in: 

Failure of important valve / system functions

 

Failure  of  prescribed  maintenance  and  servicing 

practices

 

Hazard  to  persons  by  electrical,  mechanical  and 

chemical effects.

 

Hazard to the environment due to leakage of hazardous 

substances.

 

 

3.3 safety awareness 

 

It  is  imperative  to  comply  with  the  safety  information 

contained  in  this  manual,  the  relevant  national  health  and 

safety  regulations  and  the  operator

’s  own  internal  work, 

operation and safety regulations.

 

 

3.4 safety information for the operator / user 

Any hot or cold parts of the valve (e.g. body components or 

hand wheel) that could pose a hazard must be equipped with 

a guard by the operator 

Guard which are fitted to prevent accidental contact with 

moving parts (e.g. coupling) must not be removed whilst the 

unit is operating. 

KSB recommends that leakages (e.g. at the stem seal) of 

hazardous fluids (e.g. explosive. toxic, hot) be contained so 

as to avoid any danger to persons and the environment. All 

relevant laws must be heeded. 

Electrical hazards must be eliminated. For details please 

refer to VDE regulations and the safety regulations laid down 

by the local energy supply companies, for instance. 

 

3.5 safety information for maintenance, inspection 

      And installation work 

The operator is responsible for ensuring that all maintenance, 

inspection and installation work be performed by qualified 

personnel. 

As a rule, work on the valve must only be carried out after the 

valve has temperature must be below the vaporisation 

temperature limit in all areas in contact with the fluid. 

Work on (actuated) valve must be carried out only during 

standstill. The shutdown procedure described in the manual 

for taking the valve out of service must be adhered to without 

fail. 

Immediately following completion of the work, all safety 

relevant and protective devices must be reinstalled and/or 

re-activated 

Please observe all instructions set out in section 7, 

Commissioning / start-up, before returning the valve to 

service. 

 

3.6 Unauthorized modification and manufacture of 

spare parts 

Modifications  or  alterations  of  the  valve  supplied  are  only 

permitted  after  consultation  with  the  manufacturer.  Original 

spare parts and accessories authorised by the manufacturer     

ensure  safety.  The  use  of  other  parts  can  invalidate  any 

liability of the manufacturer for consequential damage.

     

 

3.7 Unauthorized modes of operation 

 

The warranty relating to the operating reliability and safety of 

the valve supplied is only valid if the equipment is used in 

Caution 

Summary of Contents for ECOLINE FY 40

Page 1: ...ety information for maintenance inspection and installation work 6 3 6 Unauthorized modification and manufacture of spare parts 6 3 7 Unauthorized modes of operation 6 4 Transport and storage 7 4 1 Transport 7 4 2 storage 7 5 Description Related Documents 7 5 1 Marking 7 5 2 Drawings product literature 8 5 3 List of components 8 5 4 Function 9 6 Installation 9 6 1 General 9 6 2 Installation positi...

Page 2: ...2 8 3 Valves reassembly 13 9 Trouble shooting 13 9 1 General 13 9 2 Faults Remedy 13 ...

Page 3: ...Service Gmbh Westenstrasse 199 80686 Munchen Identification number of the notified body No 0036 Certificate No DGR 0036 QS 1066 14 Reference standards and codes EN 10213 2 1999 EN 1661 2000 EN 1663 2000 EN 24017 1998 EN ISO 898 1 2001 EN ISO 3506 1 2001 EN 24032 1999 EN 20898 2 1998 DIN EN 1092 1 2002 EN 1092 2 EN 1092 1 EN 13709 EN 12516 EN 12266 1 Valves with a nominal pipe size below and includ...

Page 4: ... EC Directive 2014 68 EU Components such as electric or pneumatic actuators as well as limit switches are as a rule covered by scope of the Directive described in Article 1 2014 68 EU and shall be subjected to a conformity assessment procedure Evidence of conformity must be furnished for ex EC declaration of conformity Applied harmonized standards and EC Directives EN 13463 1 EN 13463 5 EN 1127 1 ...

Page 5: ...let can be found at www ksb com Product catalogue Non observance of this warning may cause personal injury and damage to property for example Injuries resulting from fluid leakage cold hot toxic Under pressure etc Impairment of the valves function or its destruction The descriptions and instructions set forth in this manual refer to the standard models but are also applicable to variants For actua...

Page 6: ...to prevent accidental contact with moving parts e g coupling must not be removed whilst the unit is operating KSB recommends that leakages e g at the stem seal of hazardous fluids e g explosive toxic hot be contained so as to avoid any danger to persons and the environment All relevant laws must be heeded Electrical hazards must be eliminated For details please refer to VDE regulations and the saf...

Page 7: ...ter delivery and prior to installation check the valve for potential damage acquired in transit 4 2 Storage Storage interim storage of the valves must ensure that even after a prolonged period of storage the valves function is not impaired The following requirements must be met Storage is performed with valve in the closed position to protect the seat disc contact faces against damage Measure are ...

Page 8: ...LINE VA 15 300 10 40 1 0619 V 707090 Globe valve with packing seal ECOLINE RA 15 300 10 40 1 0619 V 807090 Non return valve ECOLINE FY 15 300 10 40 1 0619 V 317090 Strainer Sectional drawings ECOLINE VA ECOLINE RA ECOLINE FY 5 3 List of components Part no Part Name ECOLIEN VA ECOLINE RA ECOLINE FY 1 Body Body Body 2 Disc Disc Screen 3 Retaining ring Spring Gasket 4 Disc nut Gasket Cover 5 Stem Nut...

Page 9: ...esh size selected 6 Installation 6 1 General As a rule the engineering contractor construction company or operator user are responsible for the positioning and installation of the valves Planning and installation errors may impair the reliable function of the valves and pose a substantial safety hazard Compliance with the following requirements is of particular importance The piping must be laid s...

Page 10: ...er insert In both horizontal and vertical pipes we recommend to install the strainer with the strainer insert hanging downwards to facilitate cleaning compliance with the directional arrow is essential On strainers with magnetic insert we recommend to remove the entire cover to clean the magnet Please note When replacing the strainer insert make sure that the weld of the insert is not located in t...

Page 11: ...n the top of the hand wheel Valves with hand wheels may only be actuated by hand As the valve can be damaged by applying excessive forces it is not allowed to use additional levers to move the hand wheel Shut off valves are normally used in such a way that they are either fully open or fully closed For control functions in continuous operation throttling plugs should be fitted Performing throttlin...

Page 12: ...alve under pressure if the valve has been used for handling toxic or easily inflammable fluids or fluids whose residues could cause corrosion in conjunction with humidity drain the valve and flush or vent it If required wear safety clothing and a protective mask Depending on the installation position fluid residues may be left in the valve these must be collected and properly disposed of Prior to ...

Page 13: ...tact faces exhibit a uniform bright surface Leakage at the cover gasket Possible causes Gasket has settled as a result of high temperature fluctuations Impermissible pressure loads Poor maintenance Poor gasket resistance to temperature and fluid handled Bolted bonnet cover Re tighten the bonnet cover bolting Replace the gasket After have removed the bonnet cover bolting 4 5 Clean the sealing surfa...

Page 14: ... ksb com KSB Italia S p A Via Massimo D Azeglio 32 20863 Concorezzo MB Tel 39 039 6048 000 Fax 39 039 6048 097 www ksb com Centri Service Concorezzo MB Via Massimo D Azeglio 32 Tel 39 039 6048 000 Fax 39 039 6048 882 Scorzè VE Via Guido Rossa 12 A Tel 39 041 5840917 Fax 39 041 5840918 ...

Reviews: