background image

 
 

13 

and gland packing shall be used whenever the valve is 

reassembled. 

After reassembly and prior to commissioning / start-up, the 

valves shall be subjected to a leak test in accordance with 

DIN 3230, Part 3. 

 

9 Trouble 

– shooting 

 

9.1 General 

KSB valves are robust in design, Nevertheless, malfunctions, 

e.g. caused by disoperation, lack of maintenance or improper 

use cannot be ruled out completely. 

All repair and maintenance work shall be performed by 

qualified personnel using suitable tools and original spare 

parts.

 

We recommend having this work performed by our service 

personnel. The safety information in section 3 and 8 must be 

complied with. 

 

9.2 

– Faults > Remedy 

- Leakage at the seat 

Possible causes: 

Contamination / solids in the fluid

 

Erosion, corrosion. Abrasion

 

Excessive loads from pipeline forces or thermal 

stresses.

 

>Rework the seat /disc contact faces at the valve disc and 

body using a suitable reseating tool after the valve has been 

dismantled. The re-seating process of the seat/disc contact 

face shall be continuing until the contact faces exhibit a 

uniform bright surface.

 

- Leakage at the cover gasket 

Possible causes: 

Gasket has settled as a result of high temperature 

fluctuations

 

Impermissible pressure loads

 

Poor maintenance

 

Poor gasket resistance to temperature and fluid handled

 

- Bolted bonnet / cover 

>Re-tighten the bonnet / cover bolting 

>Replace the gasket 

After have removed the bonnet / cover bolting (4-5). Clean 

the sealing surfaces carefully before inserting a new gasket 

- Leakage at the gland packing 

Possible causes: 

Worn packing material

 

Poor maintenance

 

Poor packing resistance to temperature and fluid 

handled

 

>Re-tighten the gland packing at the nuts of the gland 

follower. Make sure that the friction forces at the stem do not 

increase too much. 

>Replace the packing rings of the packing: undo the nuts 

and lift off the gland follower. 

Clean the gland packing chamber carefully before inserting 

new packing rings. Split packing rings shall be inserted in 

such a way that the cut edges are offset by 120

”-180” 

Do not use additional sealing agent for non-asbestos 

gaskets and packing rings. With anti-adhesive coatings, only 

use agents explicitly recommended by the sealing element 

manufacturer. 

If you have any questions, please contact the manufacturer 

 

.

 

 
 
 
 
 
 
 
 

Caution 

Summary of Contents for ECOLINE FY 40

Page 1: ...ety information for maintenance inspection and installation work 6 3 6 Unauthorized modification and manufacture of spare parts 6 3 7 Unauthorized modes of operation 6 4 Transport and storage 7 4 1 Transport 7 4 2 storage 7 5 Description Related Documents 7 5 1 Marking 7 5 2 Drawings product literature 8 5 3 List of components 8 5 4 Function 9 6 Installation 9 6 1 General 9 6 2 Installation positi...

Page 2: ...2 8 3 Valves reassembly 13 9 Trouble shooting 13 9 1 General 13 9 2 Faults Remedy 13 ...

Page 3: ...Service Gmbh Westenstrasse 199 80686 Munchen Identification number of the notified body No 0036 Certificate No DGR 0036 QS 1066 14 Reference standards and codes EN 10213 2 1999 EN 1661 2000 EN 1663 2000 EN 24017 1998 EN ISO 898 1 2001 EN ISO 3506 1 2001 EN 24032 1999 EN 20898 2 1998 DIN EN 1092 1 2002 EN 1092 2 EN 1092 1 EN 13709 EN 12516 EN 12266 1 Valves with a nominal pipe size below and includ...

Page 4: ... EC Directive 2014 68 EU Components such as electric or pneumatic actuators as well as limit switches are as a rule covered by scope of the Directive described in Article 1 2014 68 EU and shall be subjected to a conformity assessment procedure Evidence of conformity must be furnished for ex EC declaration of conformity Applied harmonized standards and EC Directives EN 13463 1 EN 13463 5 EN 1127 1 ...

Page 5: ...let can be found at www ksb com Product catalogue Non observance of this warning may cause personal injury and damage to property for example Injuries resulting from fluid leakage cold hot toxic Under pressure etc Impairment of the valves function or its destruction The descriptions and instructions set forth in this manual refer to the standard models but are also applicable to variants For actua...

Page 6: ...to prevent accidental contact with moving parts e g coupling must not be removed whilst the unit is operating KSB recommends that leakages e g at the stem seal of hazardous fluids e g explosive toxic hot be contained so as to avoid any danger to persons and the environment All relevant laws must be heeded Electrical hazards must be eliminated For details please refer to VDE regulations and the saf...

Page 7: ...ter delivery and prior to installation check the valve for potential damage acquired in transit 4 2 Storage Storage interim storage of the valves must ensure that even after a prolonged period of storage the valves function is not impaired The following requirements must be met Storage is performed with valve in the closed position to protect the seat disc contact faces against damage Measure are ...

Page 8: ...LINE VA 15 300 10 40 1 0619 V 707090 Globe valve with packing seal ECOLINE RA 15 300 10 40 1 0619 V 807090 Non return valve ECOLINE FY 15 300 10 40 1 0619 V 317090 Strainer Sectional drawings ECOLINE VA ECOLINE RA ECOLINE FY 5 3 List of components Part no Part Name ECOLIEN VA ECOLINE RA ECOLINE FY 1 Body Body Body 2 Disc Disc Screen 3 Retaining ring Spring Gasket 4 Disc nut Gasket Cover 5 Stem Nut...

Page 9: ...esh size selected 6 Installation 6 1 General As a rule the engineering contractor construction company or operator user are responsible for the positioning and installation of the valves Planning and installation errors may impair the reliable function of the valves and pose a substantial safety hazard Compliance with the following requirements is of particular importance The piping must be laid s...

Page 10: ...er insert In both horizontal and vertical pipes we recommend to install the strainer with the strainer insert hanging downwards to facilitate cleaning compliance with the directional arrow is essential On strainers with magnetic insert we recommend to remove the entire cover to clean the magnet Please note When replacing the strainer insert make sure that the weld of the insert is not located in t...

Page 11: ...n the top of the hand wheel Valves with hand wheels may only be actuated by hand As the valve can be damaged by applying excessive forces it is not allowed to use additional levers to move the hand wheel Shut off valves are normally used in such a way that they are either fully open or fully closed For control functions in continuous operation throttling plugs should be fitted Performing throttlin...

Page 12: ...alve under pressure if the valve has been used for handling toxic or easily inflammable fluids or fluids whose residues could cause corrosion in conjunction with humidity drain the valve and flush or vent it If required wear safety clothing and a protective mask Depending on the installation position fluid residues may be left in the valve these must be collected and properly disposed of Prior to ...

Page 13: ...tact faces exhibit a uniform bright surface Leakage at the cover gasket Possible causes Gasket has settled as a result of high temperature fluctuations Impermissible pressure loads Poor maintenance Poor gasket resistance to temperature and fluid handled Bolted bonnet cover Re tighten the bonnet cover bolting Replace the gasket After have removed the bonnet cover bolting 4 5 Clean the sealing surfa...

Page 14: ... ksb com KSB Italia S p A Via Massimo D Azeglio 32 20863 Concorezzo MB Tel 39 039 6048 000 Fax 39 039 6048 097 www ksb com Centri Service Concorezzo MB Via Massimo D Azeglio 32 Tel 39 039 6048 000 Fax 39 039 6048 882 Scorzè VE Via Guido Rossa 12 A Tel 39 041 5840917 Fax 39 041 5840918 ...

Reviews: