background image

 
 

12 

Screw 

 

 

13 

Hand wheel 

 

 

15 

Bonnet 

 

 

16 

Gland follower 

 

 

17 

Gland 

 

 

18 

Stud 

 

 

19 

Nut 

 

 

 

 

5.4 Function   

 

5.4.1 ECOLINE VA 

The valves consist of the pressure-retaining parts, i.e. body 

(1) and bonnet (15), and the functional unit. 

The body (1) and bonnet (15) are connected by stud (18) and 

nut (19), and joint is sealed off by the gasket (6). The trim 

mainly consists of the valves disc (2), stem (5) and disc nut 

(4), the actuating element is a hand wheel (13) or actuator. 

The stem (5) passage in the bonnet (15) is sealed by the 

packing (7) which is tightened by means of two nuts (10) on 

the top of gland follower (16). 

The contact faces of body (1) and / or valve disc (2) are 

made of rust-proof materials. 

 

5.4.2 ECOLINE RA

 

Non-return valves are check valves which close 

automatically if fluid flow is reversed. Non-return valves with 

separate cover consist of the pressure-retaining components 

of body (1) and cover (7), as well as the functional unit. 

The body (1) and cover (7) are connected by studs (6) and 

nuts (5), and the joint is sealed off by the gasket (4). 

The check valves disc (2) is guided in the cover (7). The 

position of the check valve disc (2) is determined both by the 

flow conditions and by the spring (3) if any. 

 

5.4.3 ECOLINE FY 

Strainers feature the same pressure-retaining components 

and sealing design as non-return valves with separate cover 

(4). The strainer insert (2) is clamped between the body seat 

and the cover, where it removes particles from the flow, 

depending on the mesh size selected.

 

 

6      Installation 

 

6.1 General 

As a rule, the engineering contractor, construction company 

or operator/user are responsible for the positioning and 

installation of the valves. 

Planning and installation errors may impair the reliable 

function of the valves and pose a substantial safety hazard. 

Compliance with the following requirements is of particular 

importance.

 

The piping must be laid such that detrimental 

thrust and torsional forces are kept away from 

the valve body during installation and operation to avoid both 

leakage and damage to de body 

The caps on the connection ports shall be 

removed immediately prior to installation. 

When painting the pipes and valves, do not apply 

paint to bolts, stem and plastic components (valve 

function will impair), if construction work is still in progress, 

the valves must be protected against dust, sand and building 

material etc. (cover with suitable means). 

Do not use valve hand-wheels as footholds!   

For safety reasons, Valves and pipes system 

operated at high (>50

) or low (<0

temperatures must be insulated, or a warning sign must     

point out the risk of personal injury involved when touching 

the hot or cold components 

Valves with external moving elements must be fitted with 

protective covers, or other suitable measures must be taken 

to prevent accidents. 

  Valves used as end-valve in a pipeline should be 

protected against unauthorized or unintentional 

opening to prevent damage to property and/or personal 

injury. 

 

6.2 Installation position 

 

The valve bodies are marked with an arrow indicating the 

flow direction. if necessary. The valves must be installed in 

Caution 

Caution 

Summary of Contents for ECOLINE FY 40

Page 1: ...ety information for maintenance inspection and installation work 6 3 6 Unauthorized modification and manufacture of spare parts 6 3 7 Unauthorized modes of operation 6 4 Transport and storage 7 4 1 Transport 7 4 2 storage 7 5 Description Related Documents 7 5 1 Marking 7 5 2 Drawings product literature 8 5 3 List of components 8 5 4 Function 9 6 Installation 9 6 1 General 9 6 2 Installation positi...

Page 2: ...2 8 3 Valves reassembly 13 9 Trouble shooting 13 9 1 General 13 9 2 Faults Remedy 13 ...

Page 3: ...Service Gmbh Westenstrasse 199 80686 Munchen Identification number of the notified body No 0036 Certificate No DGR 0036 QS 1066 14 Reference standards and codes EN 10213 2 1999 EN 1661 2000 EN 1663 2000 EN 24017 1998 EN ISO 898 1 2001 EN ISO 3506 1 2001 EN 24032 1999 EN 20898 2 1998 DIN EN 1092 1 2002 EN 1092 2 EN 1092 1 EN 13709 EN 12516 EN 12266 1 Valves with a nominal pipe size below and includ...

Page 4: ... EC Directive 2014 68 EU Components such as electric or pneumatic actuators as well as limit switches are as a rule covered by scope of the Directive described in Article 1 2014 68 EU and shall be subjected to a conformity assessment procedure Evidence of conformity must be furnished for ex EC declaration of conformity Applied harmonized standards and EC Directives EN 13463 1 EN 13463 5 EN 1127 1 ...

Page 5: ...let can be found at www ksb com Product catalogue Non observance of this warning may cause personal injury and damage to property for example Injuries resulting from fluid leakage cold hot toxic Under pressure etc Impairment of the valves function or its destruction The descriptions and instructions set forth in this manual refer to the standard models but are also applicable to variants For actua...

Page 6: ...to prevent accidental contact with moving parts e g coupling must not be removed whilst the unit is operating KSB recommends that leakages e g at the stem seal of hazardous fluids e g explosive toxic hot be contained so as to avoid any danger to persons and the environment All relevant laws must be heeded Electrical hazards must be eliminated For details please refer to VDE regulations and the saf...

Page 7: ...ter delivery and prior to installation check the valve for potential damage acquired in transit 4 2 Storage Storage interim storage of the valves must ensure that even after a prolonged period of storage the valves function is not impaired The following requirements must be met Storage is performed with valve in the closed position to protect the seat disc contact faces against damage Measure are ...

Page 8: ...LINE VA 15 300 10 40 1 0619 V 707090 Globe valve with packing seal ECOLINE RA 15 300 10 40 1 0619 V 807090 Non return valve ECOLINE FY 15 300 10 40 1 0619 V 317090 Strainer Sectional drawings ECOLINE VA ECOLINE RA ECOLINE FY 5 3 List of components Part no Part Name ECOLIEN VA ECOLINE RA ECOLINE FY 1 Body Body Body 2 Disc Disc Screen 3 Retaining ring Spring Gasket 4 Disc nut Gasket Cover 5 Stem Nut...

Page 9: ...esh size selected 6 Installation 6 1 General As a rule the engineering contractor construction company or operator user are responsible for the positioning and installation of the valves Planning and installation errors may impair the reliable function of the valves and pose a substantial safety hazard Compliance with the following requirements is of particular importance The piping must be laid s...

Page 10: ...er insert In both horizontal and vertical pipes we recommend to install the strainer with the strainer insert hanging downwards to facilitate cleaning compliance with the directional arrow is essential On strainers with magnetic insert we recommend to remove the entire cover to clean the magnet Please note When replacing the strainer insert make sure that the weld of the insert is not located in t...

Page 11: ...n the top of the hand wheel Valves with hand wheels may only be actuated by hand As the valve can be damaged by applying excessive forces it is not allowed to use additional levers to move the hand wheel Shut off valves are normally used in such a way that they are either fully open or fully closed For control functions in continuous operation throttling plugs should be fitted Performing throttlin...

Page 12: ...alve under pressure if the valve has been used for handling toxic or easily inflammable fluids or fluids whose residues could cause corrosion in conjunction with humidity drain the valve and flush or vent it If required wear safety clothing and a protective mask Depending on the installation position fluid residues may be left in the valve these must be collected and properly disposed of Prior to ...

Page 13: ...tact faces exhibit a uniform bright surface Leakage at the cover gasket Possible causes Gasket has settled as a result of high temperature fluctuations Impermissible pressure loads Poor maintenance Poor gasket resistance to temperature and fluid handled Bolted bonnet cover Re tighten the bonnet cover bolting Replace the gasket After have removed the bonnet cover bolting 4 5 Clean the sealing surfa...

Page 14: ... ksb com KSB Italia S p A Via Massimo D Azeglio 32 20863 Concorezzo MB Tel 39 039 6048 000 Fax 39 039 6048 097 www ksb com Centri Service Concorezzo MB Via Massimo D Azeglio 32 Tel 39 039 6048 000 Fax 39 039 6048 882 Scorzè VE Via Guido Rossa 12 A Tel 39 041 5840917 Fax 39 041 5840918 ...

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