Water Specialist WS1CC Operation And Instruction Manual Download

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Water Specialist

1” Control Valve Series Model: WS1CC

1.25” Control Valve Series Model: WS1.25CC

Operation and Instruction Manual for OEM Only.

Please Note: This operation and instruction manual is for the training of the
OEM and for the OEM to use to train their customers. This document is not
to be used as the complete system manual.

Summary of Contents for WS1CC

Page 1: ...Valve Series Model WS1 25CC Operation and Instruction Manual for OEM Only Please Note This operation and instruction manual is for the training of the OEM and for the OEM to use to train their custome...

Page 2: ......

Page 3: ...r Adding Salt 24 Diagnostics 25 Valve History 26 Installation 27 Drawings and Part Numbers 29 Front Cover and Drive Assembly 30 WS1CC Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston...

Page 4: ...outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals After completing any valve maintenance involving the drive assembly or the drive cap assem...

Page 5: ...172 kPa drop Backwash flow rate 1 25 includes bypass 30 gpm 113 5 lpm 25 psig 172 kPa drop Minimum Maximum Operating Pressures 20 psi 138 kPa 125 psi 862 kPa Minimum Maximum Operating Temperatures 40...

Page 6: ...much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut above to below the top of tank thread The distributor tu...

Page 7: ...1 25CC control valves consist of the following components 1 Drive Assembly 6 Drain Line Flow Control and Fitting Assembly 2 Drive Cap Assembly Main Piston and Regenerant Piston 7 Water Meter or Meter...

Page 8: ...ill The PC board determines the position of the piston by counting pulses produced when the piston is moved An optical sensor looking at one of the reduction drive gears generates these pulses Each cy...

Page 9: ...ation plug in UP location regeneration upflow WS1CC only upflow option is for softeners only install injector in UP location plug in other hole location no regenerant WS1CC WS1 25CC both the DN and UP...

Page 10: ...e flow control can be installed in the standard drain line elbow which accommodates 5 8 polytube or NPT drain line connections The optional nut and polytube insert for the drain line elbow is designed...

Page 11: ...alves with water meters provide a wider variety of useful information see OEM General Instructions for list of information A unique feature of this control valve is the ability to display actual water...

Page 12: ...he plug valves enable the bypass valve to operate in four positions 1 Normal Operation Position The inlet and outlet handles point in the direction of flow indicated by the engraved arrows on the cont...

Page 13: ...WS1CC WS1 25CC Manual Page 13 Figure 3 Figure 4 Figure 1 Figure 2...

Page 14: ...d buttons simultaneously to go to the Service OEM 1 screen and release Press and simultaneously to reset diagnostic values to zero Screen will return to User Display Sometimes it is desirable to have...

Page 15: ...e Control Valve for No Hard Water Bypass Operation nHbP Selection requires that a connection to a Clack Two Way Motorized Valve or a Clack Motorized Alternator Valve MAV is made to the two pin connect...

Page 16: ...XT and simultaneously for 3 seconds and release If screen in Step 2S does not appear in 5 seconds the lock on the valve is activated To unlock press NEXT and SET CLOCK in sequence then press NEXT and...

Page 17: ...or button If value is set to AUTO gallon capacity will be automatically calculated and reserve capacity will be automatically estimated oFF regeneration will be based solely on the day override set se...

Page 18: ...e capacity not automatically estimated Regeneration occurs immediately when gallons capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur when ga...

Page 19: ...een in Step 2F does not appear in 5 seconds the lock on the valve is activated To unlock press NEXT and SET CLOCK in sequence then press NEXT and simultaneously for 3 seconds and release Step 2F Choos...

Page 20: ...up Press REGEN to return to previous step Table 9 Filter Setting Options Gallons Capacity Regeneration Time Option Day Override Result oFF NORMAL Any number Reserve capacity not automatically estimate...

Page 21: ...ay Override using or buttons number of days between regeneration 1 to 28 or oFF See Table 8 for more detail on softener setup and Table 9 for more detail on filter setup Press NEXT to go to step 4I Pr...

Page 22: ...ystem The fourth display will show either dP or hold if the dP switch is closed The fifth display shows the pounds of salt remaining or flashes SALT fill when the calculated pounds of salt falls below...

Page 23: ...in will cancel the request Note If the regeneration time option is set to on 0 there is no set delayed regeneration time so REGEN TODAY will not acti vate if REGEN button is pressed To initiate a manu...

Page 24: ...INING display Step 2US Press SET CLOCK Step 3US Set LBS REMAINING Use the or button to adjust the pounds remaining in the brine tank NOTE Estimate the pounds of salt in the brine tank and add it to th...

Page 25: ...is set to Auto this display shows 0 day for today and flashes the reserve capacity Pressing the button will show day 1 which would be yesterday and flashes the reserve capacity used Pressing the butto...

Page 26: ...tartup Press the NEXT button to go to Step 3VH Press REGEN to return to previous step STEP 3VH Regenerations total number since start up This display shows the total number of regenerations that have...

Page 27: ...n line flow control use an elbow fitting that does not contain a hole If the drain line is a 5 8 flexible polytube slide the nut onto the polytube then place the polytube insert into the end of the po...

Page 28: ...r misalignment of the o ring Do not use pipe dope or other sealant on threads Use teflon tape on threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps bec...

Page 29: ...WS1CC WS1 25CC Manual Page 29 Drawings and Part Numbers...

Page 30: ...5 2L CC PC BOARD ALT REPLACE 1 5 V3110 WS1 DRIVE GEAR 12X36 3 6 V3109 WS1 DRIVE GEAR COVER 1 Not Shown V3186 WS1 AC ADAPTER 110V 12V 1 V3186EU WS1 AC ADAPTER 220 240V 12V EU V3186UK WS1 AC ADAPTER 22...

Page 31: ...Plate 1 4a V3011 WS1 Piston Downflow ASY 1 4b V3011 01 WS1 Piston Upflow ASY 5 V3174 WS1 Regenerant Piston 1 6 V3135 O ring 228 1 7 V3180 O ring 337 1 8 V3105 O ring 215 Distributor Tube 1 Not Shown V...

Page 32: ...ve Back Plate 1 4 V3407 WS1 5 Piston Downflow ASY 1 5 V3174 WS1 Regenerant Piston 1 6 V3135 O ring 228 1 7 V3180 O ring 337 1 8 V3358 O ring 219 Distributor Tube Opening 1 32 1 V3357 O ring 218 Distri...

Page 33: ...R ASY E WHITE V3010 1F WS1 INJECTOR ASY F BLUE V3010 1G WS1 INJECTOR ASY G YELLOW V3010 1H WS1 INJECTOR ASY H GREEN V3010 1I WS1 INJECTOR ASY I ORANGE V3010 1J WS1 INJECTOR ASY J LIGHT BLUE V3010 1K W...

Page 34: ...y 1 V3195 01 WS1 Refill Port Plug Asy This part is required for backwash only systems 2 H4615 Elbow Locking Clip 1 3 JCP P 6 Polytube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V316...

Page 35: ...162 010 WS1 DLFC 1 0 gpm for V3162 013 WS1 DLFC 1 3 gpm for V3162 017 WS1 DLFC 1 7 gpm for V3162 022 WS1 DLFC 2 2 gpm for V3162 027 WS1 DLFC 2 7 gpm for V3162 032 WS1 DLFC 3 2 gpm for V3162 042 WS1 DL...

Page 36: ...FTG Adapter 1 1 5 V3163 0 ring 019 1 6 V3150 WS1 Split Ring 1 7 V3151 WS1 Nut 1 QC 1 8 V3105 O ring 215 1 9 V3190 090 WS1 DLFC 9 0 gpm for 1 One DLFC must be used if 1 fitting is used V3190 100 WS1 D...

Page 37: ...1 2 V3003 WS1 Meter ASY 1 3 V3118 01 WS1 Turbine ASY 1 4 V3105 0 ring 215 1 5 V3003 01 WS1 Meter Plug ASY 1 6 V3013 Mixing Valve Optional Order number V3003 includes V3118 01 WS1 Turbine ASY and V3105...

Page 38: ...1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4 V3188 WS1 Fitting 1 Brass Sweat Assembly 2 Order No V3007 03 Description WS1 Fitting Brass Sweat Assembly Drawing No Order No De...

Page 39: ...er No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WS1 Split Ring 2 3 V3105 O Ring 215 2 4 V3361 WS1 Fitting 1 1 4 Plastic Male BSPT 2 2 1 4 3 Drawing No Order No Description Quantit...

Page 40: ...5 WS1 Bypass 1 Rotor 2 5 V3146 WS1 Bypass Cap 2 6 V3147 WS1 Bypass Handle 2 7 V3148 WS1 Bypass Rotor Seal Retainer 2 8 V3152 O ring 135 2 9 V3155 O ring 112 2 10 V3156 O ring 214 2 Not Shown Order No...

Page 41: ...WS1CC WS1 25CC Manual Page 41 Flow Diagrams Service and Backwash...

Page 42: ...Page 42 WS1CC WS1 25CC Manual Flow Diagrams Downflow and Upflow WS1CC Only...

Page 43: ...WS1CC WS1 25CC Manual Page 43 Flow Diagrams Rinse and Fill...

Page 44: ...tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly RRVHQV UDLQ 1XW Q 3RO WXEH SSOLFDWLR...

Page 45: ...e bottom of the drive back plate Push the top of the drive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the d...

Page 46: ...ording then flash the soft ware version e g 216 and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assembly must be removed to access the d...

Page 47: ...thout tools by using thumb and forefinger Inspect the black o rings and clear lip seals for wear or damage Replace the entire stack if necessary Do not disassemble the WS1CC or WS1 25CC stack The spac...

Page 48: ...the side of the drive assembly Reattach the drive assembly and the water meter and power plugs THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL HEALTH EFFECT APPLICATI...

Page 49: ...e until the desired hardness is reached Close the faucet Bypass Valve The working parts of the bypass valve are the rotor assemblies that are contained under the bypass valve caps Before working on th...

Page 50: ...ol valve set at on 0 immediate regeneration d Check control valve set up procedure regeneration time option e Control valve set at NORMAL on 0 e Check control valve set up procedure regeneration time...

Page 51: ...onnect AC Adapter b No electric power at outlet b Repair outlet or use working outlet c Broken drive gear or drive cap assembly c Replace drive gear or drive cap assembly d Defective PC board d Replac...

Page 52: ...butor Tube Opening Identification 4D 2 Black Plug 1 25 1 25 Spacer Color Grey Note The WS1CC downflow piston is a solid amber color The WS1CC upflow piston is black and amber Grey Plug 1 5 Spacer Colo...

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Page 60: ...ack s obligation to OEM under this Limited Warranty shall be limited at its option to replacement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning...

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