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Installation/Operating Manual Deep Lift System

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB SE & Co. KGaA, Frankenthal 16/06/2020

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Summary of Contents for Deep Lift System

Page 1: ...Lifting Accessory Deep Lift System Installation Operating Manual Mat No 01512337...

Page 2: ...ontents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manuf...

Page 3: ...ccessory 9 3 3 Storage preservation 9 3 4 Return to supplier 10 3 5 Disposal 11 4 Description 12 4 1 General description 12 4 2 Designation 12 4 3 Product information 12 4 3 1 Product information as p...

Page 4: ...Contents 4 of 34 Deep Lift System 9 EU Declaration of Conformity 29 10 Certificate of Decontamination 30 Index 31...

Page 5: ...pplicable documents Table 1 Overview of other applicable documents Document Contents General assembly drawing1 Sectional drawing 1 4 Symbols Table 2 Symbols used in this manual Symbol Description Cond...

Page 6: ...will or could result in death or serious injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information abo...

Page 7: ...t or product literature Never exceed the permissible application and operating limits specified in the data sheet or product literature regarding temperature etc Observe all safety information and ins...

Page 8: ...ation Modifications or alterations of the product are only permitted with the manufacturer s prior consent Use only original spare parts or parts components authorised by the manufacturer The use of o...

Page 9: ...ovided for attaching the lifting accessory Never suspend the pump set by its power cable Never enter the area underneath suspended load Observe the regional transport regulations Transport the lifting...

Page 10: ...ve the manufacturer s instructions for application removal of the preservative 1 Thoroughly clean the lifting accessory 2 Evenly apply the preservative Removing the preservative Preservatives must be...

Page 11: ...and the environment Collect and dispose of any preservatives flushing liquids and fluid residues Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal o...

Page 12: ...permissible load carrying capacity t 4 15 4 3 Product information 4 3 1 Product information as per Regulation No 1907 2006 REACH For information as per chemicals Regulation EC No 1907 2006 REACH see h...

Page 13: ...remains closed during this process due to the weight of the pump set When the pump set reaches its position in the pump sump the pump weight no longer acts on the hook The hook disengages The deep li...

Page 14: ...mp installations Industrial plants Chemical plants Waste water treatment plants Fluids handled Fluids for which the submersible pumps have been approved Fluids which are neither chemically nor mechani...

Page 15: ...port regulations WARNING Improper handling when placing the pump set in a vertical horizontal position Personal injury and damage to property Use appropriate means to secure the pump set against overt...

Page 16: ...position with a suitable tool e g rod manipulator 59 18 a b 950 900 594 Fig 5 Removing the spring a closed position b open position Hook 59 18 with fitted spring 950 is in closed position 1 Undo the c...

Page 17: ...be swivelled on pin 563 2 Attach the crane hook to the lifting accessory 3 Use a crane to lift the lifting accessory onto the pump bail WARNING Swivel movement of the hook at the lifting accessory Cru...

Page 18: ...ails 7 Thread the claw fitted on the discharge nozzle of the pump set onto the guide rails NOTE Make sure the pump set with the pre assembled claw can easily be guided over the mounting bracket thread...

Page 19: ...rt frame 594 and to eyebolt 900 of hook 59 18 3 Remove the tools used Spring 950 secures hook 59 18 in closed position CAUTION Spring defective or contaminated Risk of adverse affect on the function o...

Page 20: ...o its maximum length 2 Attach the crane hook to the lifting accessory 3 Slightly lift the lifting accessory with a crane The lifting accessory should be suspended from the crane in a horizontal positi...

Page 21: ...e pump sump Vertically align it with the edge of the tank DANGER Unsecured sump opening Danger of death from falling Secure the danger zone Use approved protection equipment to prevent falling Never u...

Page 22: ...Never touch the lifting accessory when disengaging the hook from the bail 7 Lower the lifting accessory until the hook can be opened manually 8 Use a suitable tool to bring hook 59 18 into its open p...

Page 23: ...t and pump parts with a minimum of servicing maintenance expenditure and work NOTE All maintenance work service work and installation work can be carried out by KSB Service or authorised workshops For...

Page 24: ...lations on the disposal of fluids posing a health hazard If the fluids the lifting accessories have been used in leave residues which might lead to corrosion damage when coming into contact with atmos...

Page 25: ...d Table 9 Trouble shooting Fault Possible cause Remedy The pump cannot be hooked on The hook is jammed or does not move into its open position closed position Clean and oil the parts The spring is not...

Page 26: ...14 950 59 11 900 59 18 01 636 594 520 897 563 59 18 02 932 Fig 11 General assembly drawing Table 10 List of components Part No Description Part No Description 520 Sleeves 636 Lubricating nipple 563 P...

Page 27: ...ail dimensions Motor type Weight Bail type A or type B Dimension 1 kg mm 35 4 N 175 4 N 32 6 N 165 6 N 26 8 N 130 8 N 40 10 N 90 10 N 4000 A 630 200 4 N 350 4 N 190 6 N 260 6 N 150 8 N 220 8 N 110 10...

Page 28: ...Lift System DLS 4 50 270 300 495 70 680 750 280 120 180 462 5 Fig 13 Dimensions of Deep Lift System DLS 4 mm Reference dimension 8 2 3 Deep Lift System DLS 15 80 450 500 610 602 230 150 950 1100 150 5...

Page 29: ...ccessory EC Machinery Directive 2006 42 EC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 13155 Applied national technical standard...

Page 30: ...ver bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing...

Page 31: ...and remedies 25 K Key to safety symbols markings 5 M Maintenance 23 Maintenance work 23 O Order number 5 Other applicable documents 5 P Personnel 7 Q Qualifications 7 R Return to supplier 10 S Safety...

Page 32: ......

Page 33: ......

Page 34: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com KSB SE Co KGaA Turmstra e 92 06110 Halle Germany Tel 49 345 4826 0 www ksb com 2553 89 04 EN 01512337...

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