KSB 4K Series, Installation & Operating Manual

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Contents
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4K / 4KD
Contents
1 General.................................................................................................................................................... 4
1.1 Principles ........................................................................................................................................................... 4
1.2 Target group..................................................................................................................................................... 4
1.3 Other applicable documents............................................................................................................................ 4
1.4 Symbols ............................................................................................................................................................. 4
1.5 Key to safety symbols/markings....................................................................................................................... 5
2 Safety...................................................................................................................................................... 6
2.1 General.............................................................................................................................................................. 6
2.2 Intended use ..................................................................................................................................................... 6
2.3 Personnel qualification and training............................................................................................................... 6
2.4 Consequences and risks caused by non-compliance with this manual ......................................................... 6
2.5 Safety awareness .............................................................................................................................................. 7
2.6 Safety information for the user/operator ....................................................................................................... 7
2.7 Safety information for maintenance, inspection and installation ................................................................ 7
2.8 Unauthorised modes of operation .................................................................................................................. 7
3 Transport/Temporary Storage/Disposal............................................................................................... 8
3.1 Checking the condition upon delivery ............................................................................................................ 8
3.2 Transport........................................................................................................................................................... 8
3.3 Storage/preservation ........................................................................................................................................ 8
3.4 Return to supplier............................................................................................................................................. 9
3.5 Disposal ........................................................................................................................................................... 10
4 Description............................................................................................................................................ 11
4.1 General description ........................................................................................................................................ 11
4.2 Designation..................................................................................................................................................... 11
4.3 Materials ......................................................................................................................................................... 11
4.4 Design details.................................................................................................................................................. 11
4.5 Configuration and function........................................................................................................................... 12
4.6 Flushing adapter............................................................................................................................................. 12
5 Installation/Dismantling...................................................................................................................... 14
5.1 Permissible aids............................................................................................................................................... 14
5.2 Prerequisites.................................................................................................................................................... 14
5.3 Installing the mechanical seal........................................................................................................................ 15
5.4 Removing the mechanical seal ...................................................................................................................... 17
5.5 Tightening torques......................................................................................................................................... 18
6 Operation.............................................................................................................................................. 19
6.1 Safety instructions for operation................................................................................................................... 19
6.2 Emissions ......................................................................................................................................................... 19
6.3 Operating limits.............................................................................................................................................. 20
7 Maintenance......................................................................................................................................... 21
7.1 Maintenance/inspection................................................................................................................................. 21
8 Trouble-shooting.................................................................................................................................. 22
9 Related Documents.............................................................................................................................. 23
9.1 General assembly drawings with list of components................................................................................... 23
9.1.1
4K ........................................................................................................................................................ 23
9.1.2 4K, tandem arrangement .................................................................................................................. 24
9.1.3 4KXW .................................................................................................................................................. 25
9.1.4 4KXW, tandem arrangement ............................................................................................................ 26
9.1.5 4KD, tandem arrangement ............................................................................................................... 27
10 Certificate of Decontamination........................................................................................................... 28
Index ..................................................................................................................................................... 29