Kromschroder E8.5064 V1 Operating Instructions Manual Download Page 7 | Manualshive

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Summary of Contents for E8.5064 V1

Page 1: ...E8 5064 V1 System Manager Operating instructions Please observe the safety instructions and read through this manual carefully before commissioning the equipment ...

Page 2: ...ed by an exclamation mark E This attention symbol indicates dangerous situations Note The operating manual describes the maximum version of the controller meaning that not all statements are relevant for your device Description Declaration of conformity This device corresponds to the requirements of the relevant guidelines and standards if the corresponding regulations and the manufacturer s instr...

Page 3: ...reas 13 General 13 Display 13 User 13 Time programs 13 Expert 13 Expert FA only for FA via BUS 13 Levels 13 Installation 13 Hot water 13 Heating circuit I II 13 Solar MF 13 Part 2 Overview of display values and settings 14 General area 14 Date Time Holiday 14 Service 16 Code number Entry 16 RELAY TEST 16 SENSOR TEST 17 SW NO XXX XX 18 CASC MANUAL only with code no 18 BURNER TIME and BURNER START 1...

Page 4: ...PE 26 ADAPTION Heat slope adaptation 27 ROOM INFL Room sensor influence 27 T ROOM ADJ room sensor adaptation 27 OPT HEAT UP Heating optimisation 28 MAX OPT TIME Maximum bring forward 28 OPT REDUCED Reduction optimisation 28 PC ENABLE 28 RETURN 28 Timer Program Area 29 List of available time programs 29 Selecting a timer program 29 Timer heating program adjustment 30 Expert area 33 INSTALLATION 33 ...

Page 5: ...S COOL starting temperature for cooling 41 Switching pattern for 2 stage burners 42 HS 1 TYPE primary heat generator type 43 HS1 BUS connection for HS 43 HS 2 TYPE secondary heat generator type HS A7 43 STORAGE HS2 heat accumulator for HS2 43 BUFFER heater buffer storage type 44 Screed program 45 SCREED activation of screed drying process 45 Hot water 46 DHW RELIEF Charge pump blocking 46 PARALLEL...

Page 6: ...tion 56 OwB operation without burner 56 Frost protection function 56 eBUS burner controls 57 EEPROM check 57 Circulation pump control 58 Switched according to heating requirement 58 Switched according to heating limits 58 Delayed pump switch off 58 Pump blocking protection 58 Mixer motor blocking protection 58 Part 4 Appendix 59 Remote controls 59 Operation control module Merlin BM BM 8 Lago FB 59...

Page 7: ...General information Contents 7 ...

Page 8: ...a symbol at the bottom of the display It takes effect when the setting is not changed for 5 s The following operating modes are available for selection i Standby OFF Heating OFF and hot water preparation OFF only frost protection mode F1 Automatic mode 1 Heating according to timer program 1 HW according to HW program F2 Automatic mode 2 Heating according to timer program 2 HW according to HW progr...

Page 9: ...e operating mode The operating mode set here affects the boiler regulation and the integrated heating circuits of the controller Each heating circuit can be assigned a separate operating mode from the one set by means of the operating mode parameter in the user level of the corresponding heating circuit When the i Standby OFF and F Summer mode operating modes are set they have a reducing effect on...

Page 10: ...SPLAY SEL parameter C DCF reception OK only if receiver is connected via eBUS D Bus icon if this icon does not appear check data line to connected CAN controllers check eBUS via DISPLAY level E Display of the active heating program for the first heating circuit here 6 00 to 08 00 hrs and 16 00 to 22 00 hrs F Status display H internal burner 1 relay ON D heating mode F hot water preparation G Mode ...

Page 11: ...just value Ä B Programming key Select a value level Select a value level to change Save a new value C Change display LED ON The value in the display can be changed by actuating the shaft encoder A x F D Manual Automatic switch In Manual mode all the pumps and first burner stage are switched on The mixers are not changed accessed DISPLAY EMERGENCY OPERATION Limitation switch of with 5K hysteresis B...

Page 12: ...s you to the display and indicator area The current area DISPLAY appears in the display for a short time 1 clock circuit After the clock circuit the display switches to the current operating level INSTALLATION This is displayed for a short time 1 clock circuit when you switch to a new area Ç Select the level in which the value to be adjusted or displayed can be found using the rotary knob Ä Press ...

Page 13: ...lfunction possible Expert FA only for FA via BUS Summary of values transmitted by the automatic firing device Levels The settings in the different areas are sorted into operating levels INSTALLATION HOT WATER HEATING CIRCUIT I HEATING CIRCUIT II SOLAR MF Installation All display values and settings that relate to the heat generator or the entire system and cannot be assigned to a consumer circuit ...

Page 14: ...an be adjusted TIME Hours Current hours blink and can be adjusted seconds are set to 00 when stored YEAR Adjust current year MONTH Adjust current month DAY Adjust current day date If a heating system controller has been set to be the TIME MASTER time setting for all controllers see EXPERT INSTALLATION or a DCF Radio time receiver has been installed in the system the time is blanked out on all the ...

Page 15: ... the time change on the Sunday following this date at 2 00 am or 3 00 am If no time change is required please set MONTH STOP to the same value as MONTH START and DAY STOP to the same value as DAY START Holiday Value group General Date Time Holiday level All the values in this level are set in sequence adjust using Ç continue with Ä YEAR START Set current holiday start year MONTH START Set current ...

Page 16: ... A4 Mixer OPEN heating circuit 2 05 A5 Mixer CLOSED heating circuit 2 06 A6 HS 1 ON 07 A7 HS2 ON 2 stage HS 1 2 after 10s ON 08 A8 Mixer OPEN heating circuit 1 Multifunction 1 09 A9 Mixer CLOSED heating circuit 1 Multifunction 2 10 A10 Multifunction 3 11 A11 Collector pump Multifunction 4 A code number must be entered for this function Ä Select Relay Test Code number level Code number Entry Ä Star...

Page 17: ...hot water temperature F8 Heat generator header temperature F9 Outside temperature F11 Flow temperature heating circuit 1 or temperature multifunction 1 F12 Hot water temperature lower or temperature multifunction 2 F13 Solid fuel boiler temperature or collector 2 or temperature multifunction 3 F14 Collector 1 temperature or temperature 4 F15 Light 0 10V I Room temperature heating circuit 2 or meas...

Page 18: ...N Exit level using Ä SW NO XXX XX Display software number with index please specify if you experience problems have questions about the controller CASC MANUAL only with code no only for cascades and only in that operating mode Service see operating mode selection With Ä open level and select burner stage using Ç After the heat generator Ä has been selected the output for this heat generator can be...

Page 19: ... Open control panel cover press prog button ÄÄ set repeat value to 00 using Ç and confirm with Ä Delete programmed annual message In the General Service level set value for SERVICE DAY or SERVICE OPERATNG HOURS to hyphens RESET The three value groups can be reset to the factory setting using the Reset function Select function using Ä set to 01 using Ç and confirm with Ä ...

Page 20: ... degree of HS BUS RETURN Exit level using Ä T OUTSIDE The measured outside temperature is smoothed for control purposes The smoothed value is displayed here EXT SETPOINT The 0 10V input can be used to preset an accumulative set value for the control system see V CURVE p 35 T HEADER DES Heat requirement Corresponds to the maximum required temperature of the consumer circuits from the heating system...

Page 21: ...E Previous time required to heat up with heat up optimisation activated RETURN Exit level using Ä Display only appears if the sensor is connected and the value is present in the system If the set value is not present it is masked out or hyphens appear in the display T DHW L storage tank lower temperature For example for solar infeed or for active charge through function CHARGE THROUGH 01 Display h...

Page 22: ... Hot water temperature infeed RETURN Exit level using Ä Solar integration See the description for multifunction 1 4 under Expert T MF 1 4 A sensor is assigned to the four available multifunction relays respectively If the sensor is not used by another standard function a function that requires the sensor may be selected for the relay In this case the measured value is displayed here In some specia...

Page 23: ...sing Ä IV Internal Values Space for entering the parameters stored in the system only with remote control connected only if corresponding configuration applies GERMAN Language Select controller language CONTRAST Adjust intensity of display DISPLAY SEL Select additional display in standard operation no additional display WEEKDAY Day of week Mo Tu We T OUTSIDE Outside temperature T FLOW D 1 Flow tem...

Page 24: ...value is automatically set to 00 T DHW 1 3 DES Hot water temperature setting Required hot water temperature setting T DHW 1 DES used in first enable time T DHW 2 DES used in second enable time T DHW 3 DES used in third enable time of hot water program Special application flow heater Without storage tank sensor connection this function is available for external boilers with bus connection T DHW 1 i...

Page 25: ...in first enable time T ROOM DES 2 used in second enable time T ROOM DES 3 used in third enable time of active heating program for this heating circuit T REDUCED Required room temperature setting during night reduction T ABSENCE Required room temperature setting during holidays Heating circuit I II Designation Value range Default IV MODE i F1 F2 B B T ROOM DES 1 5 C 40 C 20 C T ROOM DES 2 5 C 40 C ...

Page 26: ... chapter entitled Circulation pump control HEATSLOPE The gradient of the heat slope indicates by how many degrees the flow temperature changes if the outside temperature rises or drops by 1 K Setting tip At cold outside temperatures room temperature too low Increase heat slope and vice versa At high outside temperature e g 16 C room temperature too low correction via set room temperature Flow temp...

Page 27: ...le will appear in the display until the function is carried out successfully the next day or is ended e g by adjusting the operating mode switch During the adaptation the water heating and the heating optimisation of the regulator are blocked ROOM INFL Room sensor influence Only active if an FBR analogue room device is connected room sensor operating mode selection The boiler temperature is increa...

Page 28: ...nnected room sensor operating mode selection Warm up optimisation occurs only if the reduced time of the heating circuit is at least 6 hours MAX OPT TIME Maximum bring forward Only active with OPT HEAT UP 01 or 02 The start of heating is brought forward by no more than this time OPT REDUCED Reduction optimisation Automatic reduction of burner disabling to end of set heating time The burner is not ...

Page 29: ...ing circuit HTG PROG 2 D 1 2nd heating program for first controller heating circuit HTG PROG 1 D 2 1st heating program for second controller heating circuit HTG PROG 2 D 2 2nd heating program for second controller heating circuit RETURN Exit level using Ä Selecting a timer program Open hinged cover Display System Ç to the right until clock USER INSTALLATION Ç to the right until clock TIME PROGRAM ...

Page 30: ...nday MO SU Monday Sunday Ä Open weekday block see left I ON 20 C First switch on time set value I 20 C Ç Set first switch on time for example 6 00 hrs Ä Confirm first switch on time I OFF 20 C First switch off time set value I 20 C Ç Set first switch off time for example 8 00 hrs Ä Confirm first switch off time II ON 20 C Second switch on time set value II 20 C Ç Ä Switch on and switch off times 2...

Page 31: ...tting Mo to Fr 06 00 to 08 00 16 00 to 22 00 Sa and So 07 00 to 23 00 Heating time 1 Heating time 2 Heating time 3 Mo Tu We Th Fr Sa Su Heat circuit 2 Heating program 1 factory setting Mo to Fr 06 00 to 22 00 Sa and Su 07 00 to 23 00 Heating time 1 Heating time 2 Heating time 3 Mo Tu We Th Fr Sa Su Heating program 2 factory setting Mo to Fr 06 00 to 08 00 16 00 to 22 00 Sa and So 07 00 to 23 00 He...

Page 32: ...ter Factory setting Mo to Fr 05 00 to 21 00 Sa and So 06 00 to 22 00 Heating time 1 Heating time 2 Heating time 3 Mo Tu We Th Fr Sa Su Circulation Factory setting Mo to Fr 05 00 to 21 00 Sa and So 06 00 to 22 00 Heating time 1 Heating time 2 Heating time 3 Mo Tu We Th Fr Sa Su ...

Page 33: ...ng the code number itself first parameter Ç on right CODE NO 0000 Ä Ç 1st digit Ä Ç 2nd digit Ä Ç 3rd digit Ä Ç 4th digit Ä Ç BUS ID HS not an option in all models The controller will be used as cascade with setting 01 08 The heating circuits are then not available anymore BUS ID 1 2 Heat circuit number The heating circuits are sequentially numbered starting with 01 heating circuit numbers must no...

Page 34: ...01 controller is time master all controllers and remote controls take over the time settings of this controller No more than 1 TIME MASTER is permitted in the system MAX T HS1 2 Max temperature HS Protects the HS from overheating prevents triggering the LIMITER Caution Also works with hot water preparation MIN T HS1 2 min temperature HS Decreased condensation build up in HS with low heat requireme...

Page 35: ...troller assigns the HS with the set temperature through a voltage input the 0 10V output on the controller can be adjusted using the following parameters on the voltage input of the HS If the 0 10V input of the controller is used for a temperature requirement the evaluation of the current signal is defined using the same parameters V CURVE only for 0 10V input output One of the defined voltage cur...

Page 36: ...ure has been exceeded by the using components 01 Minimum delimiter with heat requirement The HS holds at least the set minimum temperature MIN T HS at heating requirements Pump release 02 Permanent minimum delimiter 24 The HS holds 24h at least the set minimum temperature MIN T HS at heating requirements Pump release HYSTERESIS Dyn switching hysteresis stage 1 with HYST TIME Hysteresis time Functi...

Page 37: ...ators Display of heat generators automatically reported via BUS with bus id boiler no CAP STAGE boiler output for each stage Display of the HS number and the stage Selection with Prog button Input Adjustment of HS output Stage Boiler not available 0 Stage Boiler not active In the case of boilers of the same power a boiler release is sufficient e g HS 1 01 01 HS 1 02 01 HS 2 01 01 etc depending on ...

Page 38: ... HW preparation via header 01 08 Number of heat generators in the cascade which are coupled out of the cascade hydraulically for hot water preparation It is essential that the HW BOILER are at the beginning of the BUS ID sequence 01 xx CONTROL DEV header control variance Display of the header control variance set temperature actual temperature DES OUTPUT required system output in Display of curren...

Page 39: ...heat generator deactivation K Small value fast deactivation Large value slow deactivation E Values set to high can lead to overheating and triggering the STB Calculation If the cumulative system deviation in Kelvin reaches the set value A this results in deactivation of all heat generators RESET TIME resetting time for I Controller E Control value Changing this value can cause the control system t...

Page 40: ...second stage is always switched after the first stage SEQU CHANGE sequence change mode 01 Only boiler sequence 1 02 Only boiler sequence 2 03 Change between sequence 1 and 2 according to operating hours of the first heat generator of the active sequence 04 1 3 2 3 Switching for boilers with a different nominal power When the second boiler is activated the first is put out of operation until activa...

Page 41: ...o when switching a layer off until switching the next layer on 00 10 sec Please consider the internal block times of the connected burner controllers to make the correct settings HYST BURNER2 for solid fuel 2 burner only for 2 stage burners or solid fuel integration Solid fuel integration Hysteresis for the charging pump 2nd Burner 2 and burner stage 2 see next page Switching pattern for 2 stage b...

Page 42: ...BLOCK TIME and progress of the BLOCK TIME Release 2nd burner stage Switch off 2nd burner stage when the temperature setting is exceeded by the HYSTERESIS Switch 2nd Burner stage when temperature drops below set temperature of the heat generator Switch off the 1st burner stage when 2nd stage enabled after set temperatures are exceeded by HYSTERESIS HYST BURNER2 A Boiler temperature B Time C Boiler ...

Page 43: ...ller Preset modulation depth Standard cascade modulating 03 eBUS HS with temperature controller Preset desired temperature not suitable for cascade 04 0 10V Preset Boiler set temperature only for HS 1 TYPE 01 02 or 03 Burner relays are controlled in parallel Cooler KF F8 must be connected 05 0 10V Preset Modulation degree only for HS 1 TYPE 02 HS 2 TYPE secondary heat generator type HS A7 For HS1 ...

Page 44: ...fuel boiler drops below the set limit temperature MIN T HS2 by 5K The pump is enabled again when the temperature of the solid fuel boiler exceeds the set limit temperature MIN T HS2 Blocking HS1 ON T HS2 HS set temperature 5K and pump HS2 ON OFF T HS2 HS set temperature or pump WE2 OFF No HS1 blocking for HS1 type Multi stage switching HS1 type Multi stage modulating STORAGE HS2 Heating against HW...

Page 45: ...r the function has been cancelled terminated the controller continues heating using the set operating mode If no heating is required set the operating mode to i Standby OFF Screed program SCREED activation of screed drying process The screed program can be used for function heating in accordance and for heating freshly laid screed ready for flooring Screed drying can only be carried out for mixer ...

Page 46: ...heating circuits are blocked during hot water preparation The mixers close and the heating circuit pumps switch off The mixer circuits are enabled again when the boiler has reached the temperature of hot water temperature setting boiler superheating T DHW T HS DHW If the boiler temperature drops below the enable temperature by the switching hysteresis HYST DHW again the mixer circuits are blocked ...

Page 47: ...he run down function to be cancelled greater than 00 min The charge pump runs down by the set time when storage tank charging is complete The after run can only be cancelled by the activated charge pump blocking THERM INPUT storage tank with thermostat 00 Hot water preparation via storage tank sensor 01 Hot water preparation via thermostat The hot water preparation is started by a short circuit at...

Page 48: ...ontrols the flow temperature for the swimming pool heat exchanger The swimming pool water temperature sensor is connected to the room sensor connection for the heating circuit see FBR Plug III 1 2 The flow temperature control operates like normal room control ROOM INFL The set value for the water temperature can be entered in the user area of the associated heating circuit level T POOL 1 2 3 The h...

Page 49: ... addition Room temperature room set value 1K 00 Standard circulation pump control Heating time Outside temperature room set value 1K Reduction period ROOM INFL 0 The switch off occurs during the transition to reduction operation Switch on with Room temperature room set value The pump runs continuously after switching on ROOM INFL Flow temperature setting 20 C 01 Pump switching in accordance with h...

Page 50: ...ircuit is not switched off until the boiler temperature exceeds the set maximum flow temperature by 8K The heating circuit pump has already been switched on again when the boiler temperature drops below the temperature maximum flow temperature 5K MIN T FLOW min flow temperature The measured temperature setting of the heating circuit flow is increased to the minimum flow temperature setting e g wit...

Page 51: ...w to the heating curve distance The heating curve distance compensates for sensor tolerances and heat loss up to the mixer B HEAT SINK circuit enable 00 OFF 01 The heating circuit can be used by higher order functions e g cooling function of a heat generator to protect from overheating heat removal during service mode as a heat sink consumer The heating circuit is heated at the maximum flow temper...

Page 52: ...starting from 20 only If a further sensor is required for a function this sensor must be connected as F17 connector III Pin 2 3 The functions that may be selected for the MF relays 1 4 are described using MF relay 1 as an example FUNC RELAY 1 function selection relay MF1 T MF1 SETP switching temperature relay MF1 MF 1 HYST hysteresis relay MF1 00 No MF function 01 Header pump ON When heat is reque...

Page 53: ... on for 5 minutes Switching on takes place on the edge once only The set circulation program and the Circulation with hot water setting have an overriding function Switching on only takes place during enable periods 22 Solid fuel boiler integration e g in connection with 2 stage HS T MF1 or 1 4 Temperature of the solid fuel boiler T BUFFER B Temperature of buffer storage in the infeed area F1 ON T...

Page 54: ...RETURN 1 T MF1 SETP MF 1 HYST The return flow temperature increase pump is switched on if the return flow temperature drops below the temperature setting limit T MF1 SETP It is switched off again when the return flow temperature exceeds the temperature setting limit by the Hysteresis MF 1 HYST 25 Return flow temperature increase HS2 T RETURN 2 Return temperature of system ON T RETURN 2 T MF1 SETP ...

Page 55: ...e input IMP is detected at this position an FBR is evaluated 01 0 10V input For Preset Collector set temperature On evaluation see parameter V CURVE in the expert installation level 02 light sensor for plausibility testing with solar no function in version V1 03 0 10V input preset for modulation On evaluation see parameter V CURVE in the expert installation level ...

Page 56: ...l outdoor temperature influence Position deactivates room temperature control Positions and 0 indicate differences for demand dependent circulation pump control Hot water generation The programmed hot water temperature is stabilised by switching the hot water cylinder charging pump and the burner Storage tank charging starts when the storage tank temperature drops below the temperature setting by ...

Page 57: ...circuit is set to 5 C The heating circuit is enabled the pumps are switched on the heat request is sent to the boiler eBUS burner controls The controller supports the operation of burner controls via the implemented eBUS The unit is connected by means of the connector VII FA eBUS Heat request Controller Burner FA 05h07h in data byte 7 Process water desired value the burner must not interpret bit 7...

Page 58: ...culated by the controller exceeds the heating limit specified here heating is disabled the pumps switch off and the mixers are closed The heating is enabled again when the outside temperature drops below the set heating limit by 1K 1 C T LIMIT DAY applies during heating times T LIMIT N applies during reduction times Delayed pump switch off In the case of switch off of the circulation pumps the cir...

Page 59: ...f functions Display of the system parameters Entry of the heating circuit parameters Room temperature control Automatic adaptation of the heat slope not Lago FB Remote control FBR2 Connection for HC1 Connector I 2 collective ground 3 Connection for HC2 Connector III 1 3 Rotating switch for modifying room temperature setting Adjusting range 5 K Room control via the integrated room sensor Rotating s...

Page 60: ...u need the optical adapter or CoCo PC active which also supports the sending of error messages by SMS and the remote interrogation of controller data Telephone switch The heating system can be switched to Heating mode h with a telephone switch The connection terminals of the controller for the remote control FBR see connection diagram are used for installation As soon as a short circuit between te...

Page 61: ...l the following heating system components 1 8 Boiler modulating or switching 1 15 Mixed weather dependent heating circuits 0 15 Room controller digital or analogue 1 Solar system 2 collectors 2 storage tanks 1 Solid fuel boiler The various components are simply coupled to the system bus The modules log on to the system automatically and search for their communication partners via the defined bus I...

Page 62: ...imultaneously E 91 Bus ID used The set bus ID is already in use by another device E 200 Communication error HS1 E 201 Communication error HS2 E 202 Communication error HS3 E 203 Communication error HS4 E 204 Communication error HS5 E 205 Communication error HS6 E 206 Communication error HS7 E 207 Communication error HS8 Internal error E 81 EEPROM error The invalid value has been replaced with the ...

Page 63: ...trol unit Room temperature displayed and current room temperature setting blanked out see Display Heating circuit In mixer motor expansion controllers with connection to Boiler controller Outside temperature and boiler temperature display see Display Installation Control unit Room temperature displayed and current room temperature setting blanked out see Display Heating circuit In case of communic...

Page 64: ...ct to modification Supply voltage to IEC 38 230 V AC 10 Power consumption Max 8 VA Switching capacity of the relays 250 V 2 2 A Maximum current on terminal L1 10 A Enclosure to EN 60529 IP 40 Safety class II to EN 60730 Totally insulated Switch panel installation in acc with DIN IEC 61554 Recess 138x92 Power reserve of the timer 10 hours Permitted room temperature during operation 0 to 50 C Permit...

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