KROHNE TIDALFLUX IFM 4110 PF Installation And Operating Instructions Manual Download Page 1

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7.30830.32.00

Installation and
operating
instructions

TIDALFLUX
IFM 4110 PF

Electromagnetic
flowmeter

in partially filled pipes
for water and waste water

©KROHNE 07 / 2002

Summary of Contents for TIDALFLUX IFM 4110 PF

Page 1: ...7 30830 32 00 Installation and operating instructions TIDALFLUX IFM 4110 PF Electromagnetic flowmeter in partially filled pipes for water and waste water KROHNE 07 2002...

Page 2: ...on concerning installation and operation of the IFC 110 PF 2 2 Choice of installation location 2 3 Connection to power 2 4 Connection between IFC 110 PF and IFS 4000 PF 2 5 Outputs and inputs 2 5 1 Im...

Page 3: ...nd outputs 6 7 Stable signal outputs with empty measuring tube 7 Functional checks 7 1 Checking the zero with the IFC 110 PF signal converter Fct 3 03 7 2 Checking the measuring range Q Fct 2 01 7 3 H...

Page 4: ...ions and weight IFC 110 PF 10 3 Complete system IFM 4110 PF 10 3 1 Full scale range Q100 10 3 2 Error limits under reference conditions 11 Block Diagram 12 Measuring principle Part E Index If you need...

Page 5: ...or Improper installation and operation of the flowmeters systems may lead to loss of warranty In addition the General conditions of sale forming the basis of the purchase contract are applicable If TI...

Page 6: ...ng instructions for operation of the IFM 4110 PF flowmeter Report of factory settings of the signal converter IFC 110 PF Calibration certificate for completely filled flowmeter Items not included Inst...

Page 7: ...d of fluid For zero check see section 7 1 12 Mixing different fluid products Install flowmeter upstream of mixing point or at an adequate distance downstream minimum 30 x DN DN meter size otherwise ou...

Page 8: ...any interference voltages Therefore do not connect any other electrical devices to this conductor Warning Instrument must be properly grounded to avoid personnel shock hazard Metal pipeline not intern...

Page 9: ...behind the rubber part in the gland The shielding must be put between the two metal rings in a way that the shielding makes contact with the metal rings all around the cable See also following figure...

Page 10: ...5 mm2 Cu 2 x 18 AWG 150 300 m 500 1000 ft 2 x 1 5 mm2 Cu 2 x 14 AWG 300 600 m 1000 2000 ft 4 x 1 5 mm2 Cu 4 x 14 AWG 1 5 5 Cable lengths max allowed distance between primary head and signal converter...

Page 11: ...7 30830 32 00 11 C 1 20 30 2 3 12 11 10 8 7 1 2 3 IFC110 PF IFS4000 PF PE N L N L PE Interface Electrodes Coils Power A B C D E 8 7 7 8 NC NC D NC C 12 10 11 E NC NC 230 115V AC DS Q 230 115V AC...

Page 12: ...d and signal converter 2 3 Connection to power Note information given in sect 2 1 Note the information given on the instrument nameplates on the signal converter voltage frequency 2 4 Connection betwe...

Page 13: ...1 20 to 1 25 Change over from high to low range at approx 85 of low range and vice versa at approx 98 of low range The active range is signaled via one of the four status outputs Forward reverse flow...

Page 14: ...lower output frequency Forward reverse flow measurement F R mode is possible Connection diagrams see sect 2 5 6 Schematic wiring diagram for pulse output A1 for electromechanical totalizers This pulse...

Page 15: ...e control inputs external range change holding of output values zeroing the outputs resetting the internal totalizer resetting deleting the error messages Connection diagrams see sect 2 5 6 2 5 6 Conn...

Page 16: ...C2 I I A1 A A2 E E mA Ri 15 500 Current output I P P D1 D D2 C1 C C2 I I A1 A A2 E E mA mA low range high range Ri 15 500 Current output I with automatic range change BA without external change over...

Page 17: ...hown in the connection diagrams for pulse output P on the following figures P P D1 D D2 C1 C C2 I I A1 A A2 E E 000 000 mA reverse flow forward flow mA Ri 15 500 Ri 15 500 Forward reverse flow measure...

Page 18: ...EC 100 k I 30 mA 18 mA R 560 1 k PR 0 5 W 0 35 W UEC 16 V 18 V Pulse output Pactive for electronic counters P P D1 D D2 C1 C C2 I I A1 A A2 E E 000 R2 R1 P P D1 D D2 C1 C C2 I I A1 A A2 E E 000 R for...

Page 19: ...t may therefore be necessary to change the setting of the following functions SMU low flow cutoff Fct 1 03 display Fct 1 04 current output I Fct 1 05 pulse output P Fct 1 06 Standard factory settings...

Page 20: ...clic depending on the settings described for Fct 1 04 PLEASE NOTE If YES is entered in self check function 3 07 When powered the signal converter checks the current output by performing a short test w...

Page 21: ...n level Data level Direction of movement 1 3 6 4 9 m 3 h r CodE 1 3 07 HARDWARE 3 06 APPLICAT 3 05 USER UNIT 3 04 ENTRY CODE 3 03 ZERO SET 3 02 FLOW METER 3 01 LANGUAGE 3 0 INSTALL 2 03 HARDW TEST 2 0...

Page 22: ...howing that a key is pressed magnet active LED green red magnetic sensors active green built in magnetic sensors optional see red operation of one of the 3 magnetic sensors 3 magnetic sensors optional...

Page 23: ...ct 3 0 INSTALL is displayed Press key Store new parameters acknowledge by pressing key Measuring mode is continued with new parameters New parameters not to be stored Press key to display STORE NO Mea...

Page 24: ...min 10 pulses hr FM Conversion factor volume for any unit see Fct 3 05 FACT VOL FT Conversion factor time for any unit see Fct 3 05 FACT TIME GK Primary head constant I Current output I0 Current at 0...

Page 25: ...isplay functions DISP FLOW Selection of flow display NO DISP User unit factory setting Liter hr or US Mgal day m3 hr PERCENT Liter Sec BARGRAPH value and bargraph display in US Gal min Press key to ch...

Page 26: ...epends on pulse width see above Press key to return to Fct 1 06 PULS P 1 07 STATUS A1 or PULS2 A1 Status output A1 A1 terminal connected as status or pulse output P2 2nd pulse output A1 see Fct 3 07 H...

Page 27: ...ERROR RESET delete error messages Press key to return to Fct 1 11 or 1 12 CONTROL C1 or C2 Fct Text Description and settings 2 0 TEST Test menu 2 01 TEST Q Test measuring range Q Precautionary query...

Page 28: ...Duration approx 15 90 s depending on magnetic field frequency current flow rate displayed in the selected unit s Fct 1 04 DISP FLOW A WARNING sign appears when flow rate 0 acknowledge by pressing key...

Page 29: ...which may occur during flow measurement Errors are displayed when YES is selected in Fct 1 04 DISPLAY subfunction DISP MSG Error message Description of error Elimination of error LINE INT Power failu...

Page 30: ...Description Measuring mode CodE 2 Key in entry code 2 for RESET QUIT menu ERROR QUIT Menu for error acknowledgement QUIT NO Do not delete error messages press key twice to return to measuring mode QUI...

Page 31: ...y to return to Fct 1 1 FULL SCALE Please note that if VALUE P or VALUE P2 is displayed after pressing key PULSE VOL is set in Fct 1 06 PULS P and or in Fct 1 07 PULS 2 A1 subfunction SELECT P and or S...

Page 32: ...ff ON value 5 4 Display Fct 1 04 DISPLAY Press key DISP FLOW select unit for display of flowrate press key NO DISP no display m3 hr cubic meters per hour Liter Sec liters per second US Gal min US Gall...

Page 33: ...approx 3 minutes Please refer to Section 2 5 7 Standard factory settings 5 5 Internal electronic counter The internal electronic totalizer counts in m3 regardless of the unit set in Fct 1 04 subfunct...

Page 34: ...GE REV RANGE select full scale range for reverse flow only displayed when 2 DIR is selected in FUNCT I above Press key 100 PCT same full scale range Q100 as forward flow see Fct 1 01 PERCENT adjustabl...

Page 35: ...Q100 10 000 pulses s 50 pulses s Fmin at full scale range Q100 10 pulses hr 10 pulses hr Max switching current 30 mA AC or DC 100 mA AC or DC 200 mA DC polarized see sect 6 3 Remark PULSOUTP must be...

Page 36: ...ange depends on pulse width and full scale range Pmin Fmin Q100 Pmax Fmax QQ100 Change flashing number cursor with keys and Use and keys to shift cursor 1 place to left or right Flashing numbers can a...

Page 37: ...grounding contact A Only available when status output is selected in Fct 3 07 TERM A1 INVERS D1 switches output D2 inverse to D1 D1 and D2 then operate as change over elements with common centre groun...

Page 38: ...Fct 1 11 CONTROL C1 and or Fct 1 12 CONTROL C2 Press key Press key Select function for the control inputs press or key OFF switched off no function OUTP HOLD hold output values Function also acts on...

Page 39: ...set in Fct 1 06 PULS P and or in Fct 1 07 PULS 2 A1 subfunction SELECT P and or SELECT P2 Due to the changed full scale range Q100 the output frequency F of the pulse outputs is either exceeded or no...

Page 40: ...ectly set with the 10 key keyboard Press key to change to subfunction FACT VOL FACT VOL set factor FM for volume press key 1 00000 E 3 factory setting 1000 Factor FM volume per 1 m3 Setting range 1 00...

Page 41: ...E 4 Factors for time FT Time unit TEXT TIME Factor FT Setting Seconds sec 1 1 00000 E 0 Minutes min 60 6 00000 E 1 Hours hr 3600 3 60000 E 3 Day DAY 86400 8 64000 E 4 Year YR 31536000 3 15360 E 7 5 1...

Page 42: ...ion forward flow in F R mode QR reverse flow in F R mode Q100 full scale range S Status outputs A1 A2 D1 and D2 switch open switch closed 1 flow direction 2 flow directions max 100 100 max QF QR 0 Ima...

Page 43: ...8 Hardware settings Fct 3 07 HARDWARE Press key TERM A1 define function of terminal A1 press key PULSOUTP puls output STATUSOUTP status output Select with or keys press key to change to SELFCHECK SELF...

Page 44: ...lue YYY value XXX value YYY value Switch closes when flow exceeds XXX value Switch opens when flow exceeds YYY value Example XXX 55 Example XXX 45 YYY 45 YYY 55 hysteresis 10 hysteresis 10 Please note...

Page 45: ...ntrol inputs C1 or C2 to range change EXT RNG Press key to change to numerical setting 1st number cursor flashes Change flashing number cursor with keys and Use and keys to shift cursor 1 place to lef...

Page 46: ...ve the cover from the terminal compartment remove 2 screws 2 Pull all plug in terminals out of the sockets inside the terminal compartment 3 Remove the glass cover from the control compartment remove...

Page 47: ...hould the green LED and the red LED continue to flash frequently set value to 10 If display and outputs continue to be unsteady or if the set time constant proves too high for your specific applicatio...

Page 48: ...for magnetic field frequency 1 6 x line frequency see Fct 3 02 subfunction FIELD FREQ A 10 set in subfunction LIMIT CNT results in a dead time of approx 600 milliseconds By changing the subfunctions L...

Page 49: ...O SET Store new zero value 2x 3x Measuring mode with new zero 7 2 Checking the measuring range Q Fct 2 01 For this test a measuring value can be simulated in the range of 110 to 110 percent of Q100 se...

Page 50: ...2 X X X X X X X X Parity error in communication between primary head and signal converter see note 3 X X X X X X X X Timeout error in communication between primary head and signal converter see note 4...

Page 51: ...oms during start up and flow measurement Most faults and symptoms occurring with the flowmeters can be eliminated by following the instructions indicated in the following tables For greater clarity fa...

Page 52: ...min values Replace signal converter see sect 8 3 or consult Krohne Service having first noted down hardware information and error status see sect 7 3 Fct 2 02 D6 TOTALIZER Counts lost overflow data e...

Page 53: ...ument parameters and correct if necessary see sect 2 5 2 and 5 7 or consult Krohne Service having first noted down hardware information and error status see sect 7 3 Fct 2 02 I4 22 mA are available at...

Page 54: ...07 A1 and 3 02 Fatal error red LED is on Replace signal converter or consult Krohne Service having first noted down hardware information and error status see sect 7 3 Fct 2 02 Totalizer connected but...

Page 55: ...and 1 12 S1 A1 A2 D1 D2 No reaction from connected signaling instrument s In addition to this the red LED flashes Fatal Error Replace signal converter see sect 8 3 S2 A1 A2 D1 D2 Signaling instrument...

Page 56: ...with an AC voltage resistance bridge The measured resistance also heavily depends on the electrical conductivity of the process liquid Preparations Switch off the power supply of the IFC 110 PF Remove...

Page 57: ...ne is necessary 7 7 Checking the signal converter using a GS 8 A simulator optional GS 8 A Operating elements and accessories D switch flow direction H socket for plug H1 of cable Z H1 plug of cable Z...

Page 58: ...receiver instruments items 4 to 1 above PLEASE NOTE that an adapter is needed to connect the GS 8 simulator to the signal converter adapter Order No 210764 00 Checking the setpoint reading 1 Switch on...

Page 59: ...7 30830 32 00 59 4 2 Determine position of switch Y use table GS 8 A front panel to determine value Y which comes closest to factor X and meets condition Y X...

Page 60: ...test 11 Disconnect the GS 8 A 12 Re assemble in reverse order 13 The system is ready for operation after the power supply is switched on again Example Full scale range Q100 113 1 m3 hr Fct 1 01 Meter...

Page 61: ...7 30830 32 00 61 If you need to return your flowmeter to Krohne please refer to the last but one page of these instructions...

Page 62: ...andle on the upper end of the front panel and carefully pull out the complete electronic unit of the signal converter housing 5 Put down the electronic unit with the front panel F facing down see illu...

Page 63: ...to the new electronic unit no further adjustments or settings are required Refer to the drawing on this page and to the illustrations of the printed circuit boards in sect 8 5 6 Re assemble in revers...

Page 64: ...the illustration in sect 8 3 When replacing the PCBs FSV and or ADC always remove both PCBs together as they have a common plug and socket connector When replacing the ADC PCB carefully move the data...

Page 65: ...onnection to motherboard X4 jumper change over of AC DC operation of output A1 see sect 6 3 X5 multipoint connector IC 11 control program EPROM IC 12 microprocessor Small fuses TR5 values and Order No...

Page 66: ...ADC X1 internal connection to motherboard IC 12 microprocessor X2 plug in terminals in terminal compartment IC 14 data EEPROM X4 multipoint connector D3 green LED on front panel IC 11 peripheral IC i...

Page 67: ...l power supply E 4 pin field current supply 5 pin signal line 3161180100 3160220100 3160230100 3160200100 3160210100 RS 232 adapter incl CONFIG operator software from version V 3 1 onwards German for...

Page 68: ...n maximum for DN1600 64 equivalent flow velocity 0 3 12 m s or 1 40 ft s Electrode design 1 pair of electrodes solidly fitted surface polished Power for field coils from signal converter Grounding rin...

Page 69: ...00 23 62 876 34 49 694 27 32 347 13 66 386 15 20 780 30 71 567 22 32 180 400 Dimensions in mm inch 10 2 Signal converter IFC 110 PF 10 2 1 General information Versions IFC 110 PF D Display version wit...

Page 70: ...rection of flow direction of flow automatic range change automatic range change error messages error messages overranging overranging empty tube optional empty tube optional Terminals D1 D A1 A D2 D A...

Page 71: ...ield galvanically isolated from all output and input circuits Terminals 7 and 8 each provided twice Current voltage 0 125 A 5 max 40 V Clock frequency 1 36 to 1 2 of line frequency adjustable acc to c...

Page 72: ...mensions in mm inch 10 3 Complete system IFM 4110 PF 10 3 1 Full scale range Q100 Full scale range Q100 Flow rate Q 100 34 up to 12200 m3 hr adjustable as required equivalent flow velocity 0 3 12 m s...

Page 73: ...aximum 200 8 33 93 113 1 1357 200 8 149 43 5975 250 10 53 02 176 7 2120 250 10 233 4 9334 300 12 76 35 154 5 3053 300 12 336 2 13442 400 16 135 8 452 4 5428 400 16 597 9 23899 500 20 212 1 706 9 8482...

Page 74: ...7 30830 32 00 74 11 Block diagram A D P EEPROM 1 EEPROM 2 EEPROM EEPROM P LC display 15 keys 3 magnetic sensors optional KSA 04 P EEPROM PWM I 20 2 1 3 30 7 8 P P A1 P2 A2 D1 D2 C1 C2 I I...

Page 75: ...e need for re calibration BDE printed circuit board motherboard Large illuminated LC display 15 keys for operator control of signal converter Can be retrofitted with optional operator control by bar m...

Page 76: ...gnetic measurement principle The two measuring electrodes are located in the lower part of the measuring tube on a level of approx 0 1 x inside tube diameter in order to get a reliable measurement dow...

Page 77: ...10 2 2 2 1 4 2 5 4 4 4 5 11 6 6 1 5 3 2 5 1 2 5 5 5 6 2 5 3 2 5 6 5 8 1 07 3 07 1 07 1 08 3 06 1 05 1 07 1 10 1 11 1 12 3 04 3 05 3 05 1 09 1 10 1 04 3 01 1 06 Electronic totalizer Electromechanical...

Page 78: ...07 1 10 3 07 3 01 1 04 1 07 1 10 1 03 3 03 1 00 2 00 3 00 1 00 2 00 3 00 3 02 1 04 1 03 1 03 1 04 1 05 1 06 1 07 I I current output IEC standard IMoCom bus plug Inputs outputs characteristics connect...

Page 79: ...ensions Z Zero check setting 8 5 6 4 1 1 1 4 1 5 6 2 1 2 3 1 5 2 3 4 5 7 7 10 1 10 2 10 1 10 2 2 5 1 2 5 6 5 6 2 5 1 10 1 10 2 8 5 4 4 5 13 10 1 2 10 2 2 10 3 2 10 2 10 3 2 1 2 5 6 5 18 7 1 et seq 5 2...

Page 80: ...ated with toxic caustic flammable or water endangering liquids you are kindly requested to check and ensure if necessary by rinsing or neutralizing that all cavities in the flowmeter are free from suc...

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