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4.4. Filling of the heating system with water. 
 

 

CAUTION! The installation and assembling of 

heating system should be performed according your 
country requirements by a service organization 
authorized for performing of this operation. 

 
4.4.1. It is obligatory to install the thermomanometer (with temperature 

range from 0 up to 120 ºC and pressure range up to 4 bar) and 2 bar 
pressure-relief valve for the heating system with forced circulation of water. 
The places of mounting of the manometer and pressure-relief valve are 
mentioned in p. 2.2.  

4.4.2. All pipe thread connections should be sealed with oakum. 
4.4.3. Fill the system with water and check for leaks. 
4.4.4. Water for filling the boiler and heating system must be pure and 

colorless, without suspended substances, oil and chemically aggressive 
substances. The water hardness must not exceed the required parameters: 

 

 

 

 

Hardness 

” 1 mmol/l; 

     Ca 

²

” 0,3 mmol/l; 

     Fe+Mn 

” 0,3 mg/l (total recommended value). 

 

Even multiplying heating of the water with higher hardness does not 

prevent from excluding of soils on the boiler drum walls.  

The precipitation of 1 mm of limestone reduces the heat transfer from 

metal to water up to 10 %. 

 

 

ATTENTION! The water from boiler and heating 

system must never be taken out for use except for cases 
necessarily needed such as repairs, etc (see p. 1.1.1.). By 
draining the water and filling with new one the risk of 
rust and scale creation is increased. 

 
4.4.5. Check all the joints for tightness once again. 

 

4.5. Assembling of draft regulator. 

 

Draft regulator should be ordered separately. Fix the draft regulator on its 

mounting place with a help of female connector G¾“. Connect the one end 
of the chain with draft regulator, the other to the air intake door flap of the 
ash door. 

 

 

 

Summary of Contents for Kordi-10S

Page 1: ...allation and operation the country specific requirements and regulations must be observed local construction regulations on the installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitting of the heating installation with safety devices 1 1 1 Safety rules for user operation operate the heating boiler at a maximum temperature of 95ºC ...

Page 2: ...ammable materials liquids must not be left in close proximity of the heating boiler Instruct boilers user of the allowed minimum clearances more than 400 mm from surrounding flammable objects DANGER of intoxication or explosion Toxic gases may be discharged when burning waste plastics or liquids Burning of mentioned materials is unallowable Use only the fuels indicated in this manual In case of da...

Page 3: ...ive Class B materials For easily combustible materials Class C F which quickly burn and burn themselves even after removal of ignition source such as paper cardboard asphalt and tar paper wood and wood fiber boards plastics floor coverings the safe distance has to be doubled to 400 mm EN 13 501 1 classification of materials and products Class A Non combustible Granite sandstone concrete bricks cer...

Page 4: ...ing the boiler platform over 100 mm at sides and 500 mm at front It is also recommended to put a basalt cardboard soaked with clay mortar under the steel sheet Handling space of minimum 1500 mm in front of the boiler must be maintained If the boiler is installed in a basement or cellar we recommend placing it on a foundation of minimum 50 mm height In order to maintain space for access to the back...

Page 5: ...l Total dimensions Height mm Width mm Depth mm 695 517 810 Maximum fuel capacity lts 19 0 1 s r a e y d o i r e p e c n a r u d n E Weight kg 117 Table 1 Technical data of the boilers 2 1 Fuels Combustion chamber can utilize only natural and untreated wood or coal Pressed fuels and briquettes containing only wood may also be used Log length should be up to 300 mm To reach the rated power of the he...

Page 6: ...ting screw 12 Cooking zone 4 Stoker door 13 Thermomanometer mounting place G 5 Draft regulator components can be ordered separately 14 Chimney 6 Hot water supply branch pipe 15 Restrictor 7 Returnable water branch pipe 16 Ignition flap 8 Pressure relief valve mounting place G 17 Waste gas flue shutter 9 Ignition controller 18 Temperature sensor mounting place inner D 20mm ...

Page 7: ...e chimney through the central vertical stack ATTENTION When operating the boiler always keep the waste gas flue shutter 17 in such position that shown above Remove the waste gas flue shutter only for cleaning vertical stacks 3 TRANSPORTATION AND DELIVERY OF THE BOILER 3 1 Transportation and storage demands The transportation of the heating boiler should be carried out in its factory packaging at a...

Page 8: ... contact your supplier 4 INSTALLATION OF THE HEATING BOILER CAUTION The assembly and installation of the boiler should be performed according your country requirements and heating project documentation by a service organization authorized for performing of this operation Always observe building supervision instructions in particular existing Ordinance on combustion devices and storage of combustio...

Page 9: ...hrough a thermostatic valve In a case of overheating the thermostatic valve feeds in cold water that passes through the cooling coil and absorbs the heat in the boiler The draining valve discharges it into the sewage system This device ensures safe evacuation of the excess heat without the need of user s presence The cooling coil guarantees that the water in the boiler will not exceed the maximum ...

Page 10: ...ditions The proper functioning of the chimney requires appropriate sizing since the draught it produces affects combustion boilers output and life span The chimney diameter must not be smaller than the flue outlet of the boiler no less than 127 mm Only heating specialist must calculate the precise sizing of a chimney The flue outlet must be properly sealed to avoid gas leak Avoid using elbow joint...

Page 11: ...ces oil and chemically aggressive substances The water hardness must not exceed the required parameters Hardness 1 mmol l Ca 0 3 mmol l Fe Mn 0 3 mg l total recommended value Even multiplying heating of the water with higher hardness does not prevent from excluding of soils on the boiler drum walls The precipitation of 1 mm of limestone reduces the heat transfer from metal to water up to 10 ATTENT...

Page 12: ... When ignition the boiler for the first time a condensate is formed which is later drained it is not a fault 5 2 1 Performance of fire in the boiler Set the ignition controller in Open position 5 2 2 Setting the boiler on the necessary operating temperature The recommended temperature of the output water is 60 80 C 5 2 3 Operating of the boiler in the operating condition according to the competent...

Page 13: ...according to the sort of used fuel because a full ashtray prevents the right distribution of the burning air under the fuel and causes unequal burning process of fuel CAUTION The ash is needed to be put away into the fireproof container with a cover It is necessary to use protective facilitations and to pay attention to personal safety while operating If there is a settlement of tar silt on the wa...

Page 14: ...he boiler 9 After finishing of the heating period it is necessary to properly clean the boiler smoke stack and chimney The smoky flap mechanism and other movable parts should be covered with graphite grease 10 It is necessary to install a pressure relief valve for maximum overpressure of 2 bars and thermomanometer for pressure control The pressure relief valve must be located directly behind the b...

Page 15: ... boiler operation is not valid The user is obliged to perform a regular control of the boiler Failing to keep the mentioned instructions the warrants provided by the producer are not granted Each notice of defect must be made immediately after its finding always in written form and by a phone agreement The manufacturer grants the right for changes performed within the frame of product innovation t...

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Page 17: ...by a contractual service organization has not shown out any defect at the heat test has received Operation and installation manual with a proper filled in Warranty card has been introduced to the boiler operation and maintenance rules for using mastered ________________________________________ Users signature ___________________ Production date ___________________ Stamp of the producer ___________...

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