Pereko KSP Spark 14 Operation And Maintenance Manual Download Page 1 | Manualshive

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Operation and maintenance manual for the

KSP Spark

series boilers equipped with feeders

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Summary of Contents for KSP Spark 14

Page 1: ...Operation and maintenance manual for the KSP Spark series boilers equipped with feeders ...

Page 2: ... Safe operating conditions 13 4 2 Before the first start up 13 4 3 Firing up in boiler 14 4 4 Description of controller panel 14 4 5 Controller menu 17 4 6 Cleaning and maintenance 19 4 7 Alarms 21 Thank you for purchasing PEREKO heating boiler This docu mentation applies to the KSP Pelet boilers with fuel feeder for a wood pellet The manual contains all necessary information and recommendationsco...

Page 3: ...duces the efficiency of the boiler avoid exceeding water temperature in boiler over 95 C maintain operating pressure not exceeding 1 5 bar NOTE Boiler installation in accordance with the applicable standards and regulations and first start up should be car ried out by a qualified installer 1 2 Selection of correct power of the boiler Nominal power of purchased boiler that is maximum thermal effici...

Page 4: ...or production of the pressure equipment operating in the elevated temperatures The thickness of metal sheet of the body from flame side equals to 5 mm Location of channels of theconvectionpipesallowstheircleaningbyspringsactingalso as a flue gas swirler Ash and soot are removed through doors in chamber furnace 2 2 3 Doors The boiler is equipped with doors in the furnace chamber in tended for remov...

Page 5: ...th cover is installed on the feeder unit 2 2 9 Flue gas swirlers Flue gas swirlers are located inside the pipes to swirl flue gas stream what has an influence on the increase of efficiency and the boiler power Furthermore they are intended for cleaning of channels from deposited ash and soot 2 2 10 Circulation pump CO The boiler is equipped with a circulation pump which is acti vated by the local ...

Page 6: ...lizing tank 5 Pressure sensor in furnace chamber 6 STB overheating protection 7 Terminal of local thermostat 8 Serial port 9 Main switch 10 Supply socket 11 Circulation pump 12 Drain of safety valve 13 Return from CO system 14 Tap water inlet 15 Tap water outlet 16 Mixing valve for tap water 17 CO system feeding 18 Primary air inlet 19 Auxiliary inlet return 20 Three way valve 21 Connector for sol...

Page 7: ...9 Mass flow of the exhaust gas at power nominal g s 8 8 10 2 12 8 15 6 minimum g s 3 6 3 6 4 9 4 9 Water temperature on supply C min 57 max 80 Area of heated rooms m do 260 do 320 do 390 do 520 Heated rooms volume m do 650 do 800 do 975 do 1300 Charging capacity of container kg 70 Boiler water capacity dm 100 100 130 130 Heat exchanger material Steel P265GH PN EN 10028 Maximum working pressure bar...

Page 8: ...e placedinawayensuringfreeaccesstotheequipment allowing its cleaning and maintenance Therefore it is recommended to maintain the minimum distances when the boiler is set distance from the front of the boiler to opposite boiler room wall should not be smaller than 2 m Operation and main tenance manual the distance of boiler side from the wall of the boiler room should be lower than 1 m the distance...

Page 9: ... temperature of flue gases 120 C Additionally the chimneys led outside the building require insulation 3 Check condition of the chimney preferably by a chimney sweep before connecting the boiler to the chimney and check whether the chimney is free from connections of the heating elements 4 The boiler should be connected with chimney using a con nector It is not recommended to use the connection at...

Page 10: ...o introduce technical modifications 3 3 Connection of CO and DHW system 3 3 1 Exemplary diagram of CO system protection acc to the standard PN 91 B 02413 KSP SPARK Expansion vessel Ventilation pipe Safety pipe Signalling pipe Overflow pipe TI Expansion pipe 3 3 2 Exemplary connection diagram for the storage type water heater DHW ...

Page 11: ...odule 3 3 4 Closed water installations KSP Spark heating boilers fired with solid fuels and with au tomatic fuel charging can be used in closed water heating systems provided that the device intended for removal of heat excess that is two function cooling valve REGULUS DBV 1 was installed NOTE The above equipment should be inspected mini mum twice per year The first inspection should be carried ou...

Page 12: ...iency and may damage the boiler 3 Stop feeding of water when the system is full that is water will start flowing out from the signalling pipe of the ex pansion vessel located in the highest point of the system or when the pressure gauge indicates 1 5 bar Refilling should takeseveralsecondstomakesurethatthewaterflowsdown from the vessel 4 Closeboilerdraincockanddisconnectflexiblehosefromthe equipme...

Page 13: ...ke care of cleanness in the boiler room ensure proper ventilation and remove corrosive and flammable materials located nearby The boiler should be cleaned only when it does not work Use mobile lamps supplied with a voltage lower than 24V during works connected with servicing of the boiler Take care of the good condition of the boiler and hydraulic system Take care of boiler cleanness and carry out...

Page 14: ...consisting of three stages starts after this operation Loading firing stabilization of operation NOTE The temperature on the boiler should not be set be low 60 C The too low temperature in boiler leads to the formation of condensate in the boiler and its accelerated wear 4 4 Description of controller panel Thescreenonthepaneldisplaysinformationonboileroperating conditions It ispossibletomovetovari...

Page 15: ...de The diode is illuminated when the boiler is in alarm condition 4 4 1 Function of controller keys BUTTON 4 ON OFF Boiler manual switch on and switch off Exit from submenu Exit from lockout or alarm condition and switch to switch off condition BUTTON 5 POWER DECREASE Decrease of set value of power Switch from submenu to the previous item BUTTON 6 POWER INCREASE Increase of set value of power Swit...

Page 16: ...ess 1 button once and then adjust temperature with buttons 1 to increase it and 2 to decrease Displayingpressureofhydrauliccircuit entertomenu1 The function of periodic cleaning of the furnace during nor mal operation is also active Furnace cleaning mode starts for approx 1 minute in regular time intervals approx every 1 hour Flue gas exhaust operates almost with maximum power in the mode while fu...

Page 17: ...f Exit from submenu Exit from lockout or alarm condition and switch to switch off condition BUTTON 5 Decrease of set value of power Switch from submenu to the previous item BUTTON 6 Increase of set value of power Switch from submenu to next item 4 5 Controller menu Access to the menu with various items and levels allowing en teringtosettingsandcardprogrammingisgainedafterpressing the 3 button Menu...

Page 18: ...or language choice 4 5 5 Menu 5 SIREN MODE The parameter is responsible for activation deactivation of sound signals in case of alarm occurrence 4 5 6 Menu 6 PRELIMINARY LOADING Allows filling the feeder pipe during first firing up The feeder is startedbypressingthearrow 1 button Thefeederisshutdown with the switch on off button 4 when the sound of a pellet falling down to the box is heard 4 5 7 M...

Page 19: ...the ash for a long time 4 6 2 Furnace cleaning If the flame if reddish or weak and the smoke is emitted it can indicate that there are ash residues or formed deposits in the furnace preventing correct operation of the boiler and they should be removed Remove furnace every two days Lift it slightly and then clean from ash and possible deposits Pay special attention to unclogging the holes using the...

Page 20: ...UP PLY IS CUT OFF The boiler is equipped with flue gas fan located in its rear part Possible deposits of dust or ash accumulating on fan blades lead to non uniform and loud operation It is necessary to clean the fan at least once a year The cleaning should be carried out only by the service or qualified specialist because this operation requires disassembling some parts of the boiler 4 6 7 Service...

Page 21: ...o ignition Incorrect parameters incorrect installation of the box igniter flame temp sensor damaged igniter or flame temp sensor Clean the burner check setting correctness installation and operation of the box igniter flame temperature sensor AL 6 No pellet No pellet or feeder blocked Add pellet to the container AL 7 Thermal protection Exceeding the set temperature Remove a cause of exceeding of t...

Page 22: ......

Page 23: ...ed for 60 months and in case of controller and components it is provided for 24 months The beginning of the warranty period for the PEREKO boiler is the date of purchase confirmed by a proof of purchase Serial number Type Production date QC mark Sign and stamp of commercial unit Date of retail sale Sign and stamp of the producer ...

Page 24: ...oducer Envo sp z o o 27 200 Starachowice ul Radomska 76 POLAND www grupaenvo pl Technical support tel 48 41 274 53 53 fax 48 41 274 53 26 e mail serwis pereko pl mobile 48 602 315 512 604 953 459 660 726 577 www pereko pl ...

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