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Field Service Ver. 1.0 Apr. 2007

2. Firmware upgrade

5

FK-506

Maintenance

2.2

Firmware rewriting

2.2.1

Updating method

1.

Turn ON the power switch of the machine.

2.

Start the host computer.

3.

Copy the “Update Software” folder and “Update” file to drive C. (Copy them into the
highest directory on drive C.)

4.

Connect the machine to the host computer using a USB cable. (Wait until the hardware
is detected.)

5.

Open “Properties” of “My Computer.” Then select System Properties/Hardware/Device
Manager/Imaging devices to check that the “XXXXXXXXXXX” (Model Name) icon has
been added.

6.

Double-click the “Update” file in the “Update Software” folder.
The “TenryuS Update F/W-VXXX” screen will appear.

7.

Click the [Browse] button. Then, select the “Update” file that has been copied onto drive
C in step 3.

A09AF2E627DA

A09AF2C622DA

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Summary of Contents for bizhub 163

Page 1: ...SERVICE MANUAL 2007 04 2007 04 Ver 1 0 Ver 1 0 FIELD SERVICE...

Page 2: ...the service manual C 1 Notation of the service manual C 2 bizhub 163 211 220 Main body General 1 Maintenance 7 Adjustment Setting 95 Troubleshooting 153 Appendix 199 FK 506 General 1 Maintenance 3 Ad...

Page 3: ...eshooting 17 MB 501 General 1 Maintenance 3 Adjustment Setting 19 Troubleshooting 25 JS 503 General 1 Maintenance 3 Troubleshooting 11 SF 501 General 1 Maintenance 3 Troubleshooting 9 IC 206 NC 503 Ge...

Page 4: ...se of technical training and even after that for performing maintenance and control of the product properly Keep this service manual also for future service In this Service Manual each of three expres...

Page 5: ...rformance and safety Such modifications are therefore strictly prohibited the points listed below are not exhaustive but they illustrate the reason ing behind this policy SAFETY WARNINGS Prohibited Ac...

Page 6: ...able having enough cur rent capacity and the cord set meets regulatory requirements for the area Use of inadequate cord set leads to fire or electric shock Attach power plug which meets the following...

Page 7: ...r leads to the product connecting to inadequate power supply voltage current capacity grounding and may result in fire or electric shock If proper wall outlet is not available advice the customer to c...

Page 8: ...a risk of fire Check whether the power cord is damaged Check whether the sheath is damaged If the power plug cord or sheath is damaged replace with a new power cord with plug and connector on each en...

Page 9: ...ot use an extension cable reel with the cable taken up Fire may result Prohibited Installation Places WARNING Do not place the product near flammable materials or vola tile materials that may catch fi...

Page 10: ...Servicing CAUTION Before conducting an inspection read all relevant docu mentation service manual technical notices etc and proceed with the inspection following the prescribed pro cedure in safety c...

Page 11: ...risk of elec tric shock exists Safety Checkpoints WARNING Check the exterior and frame for edges burrs and other damage The user or CE may be injured Do not allow any metal parts such as clips staples...

Page 12: ...g a lithium battery replace it with a new lith ium battery specified in the Parts Guide Manual Dispose of the used lithium battery using the method specified by local authority Improper replacement ca...

Page 13: ...breathe excessive amounts or let the substances come into contact with eyes etc It may be stimulative If the substances get in the eye rinse with plenty of water immediately When symptoms are noticeab...

Page 14: ...aner at a time and take care not to spill any liquid If this happens immediately wipe it off A risk of fire exists When using any solvent ventilate the room well Breathing large quantities of organic...

Page 15: ...r le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant Denmark ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig h ndtering Udskiftning m kun ske med ba...

Page 16: ...of the Print Head Unit This product employs a Class 3B laser diode that emits an invisible laser beam The laser diode and the scanning polygon mirror are incorporated in the print head unit The print...

Page 17: ...and must be attached to laser products marketed in the United States All Areas Denmark CAUTION Use of controls adjustments or performance of procedures other than those specified in this manual may re...

Page 18: ...an anv ndaren uts ttas f r osynlig laserstr lning som verskrider gr nsen f r laserklass 1 halvledarlaser Den maximala effekten f r laserdioden 5 mW v gl ngden 770 795 nm VARO Avattaessa ja suojalukitu...

Page 19: ...S 16 5 2 Laser Safety Label A laser safety label is attached to the inside of the machine as shown below 5 3 Laser Caution Label A laser caution label is attached to the outside of the machine as sho...

Page 20: ...d PC drum be sure first to turn the printer OFF If the job requires that the printer be left ON take off your watch and ring and wear laser protective goggles A highly reflective tool can be dangerous...

Page 21: ...be taken to avoid burns and electric shock CAUTION WARNING INDICATIONS ON THE MACHINE A09AP0C504DA High voltage High temperature High voltage You may be burned or injured if you touch any area that y...

Page 22: ...f a serious accident has been received from a customer an on site evalua tion must be carried out quickly and KMBT must be notified 3 To determine the cause of the accident conditions and materials mu...

Page 23: ...MEASURES TO TAKE IN CASE OF AN ACCIDENT S 20 Blank Page...

Page 24: ...ormation The basic configuration of each section is as follows However some options may not be applied to the following configuration Theory of Operation section Field Service section OUTLINE Explanat...

Page 25: ...S abbreviation for Short edge feeding on the paper size No specific notation is added for the long edge feeding When the size has only the short edge feeding with no long edge feeding S will not be ad...

Page 26: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 27: ...ts the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the...

Page 28: ...dical parts replacement cleaning 3 per 50 000 original feed 9 3 2 5 Periodical parts replacement cleaning 4 per 80 000 print 9 3 2 6 Periodical parts replacement cleaning 5 per 120 000 original feed 9...

Page 29: ...tool 32 4 1 Service material list 32 4 2 CE tool list 32 5 Firmware upgrade 33 5 1 Preparations for firmware rewriting 33 5 1 1 Installing the driver 33 5 2 Firmware rewriting 35 5 2 1 Updating metho...

Page 30: ...D unit 61 6 3 28 Scanner exposure lamp and inverter board PU2 63 6 3 29 Scanner motor M4 65 6 3 30 Scanner drive cables 66 6 3 31 Main motor M1 76 6 3 32 Power unit cooling fan motor FM2 77 6 3 33 Fus...

Page 31: ...9 8 3 Setting in the Utility Mode 99 8 3 1 MACHINE SETTING 99 8 3 2 PAPER SOURCE SETUP 102 8 3 3 CUSTOM SIZE MEMORY 103 8 3 4 USER MANAGEMENT 103 8 3 5 ADMIN MANAGEMENT 104 8 3 6 COPY SETTING 1 106 8...

Page 32: ...N COUNTER COPY 145 11 3 4 MACHINE COUNTER 145 12 Mechanical adjustment 146 12 1 Adjustment of the position of the scanner and 2nd 3rd mirrors carriage 146 12 2 CCD unit position adjustment 147 12 3 Ad...

Page 33: ...sing temperature 167 14 3 11 C0521 Fusing failure Abnormally high fusing temperature 2 bizhub 211 220 Only 167 14 3 12 C0650 Faulty scanner home position sensor 169 14 3 13 C0F32 Faulty TCR sensor 169...

Page 34: ...s or bands 191 16 2 17 Printer section Black spots 192 16 2 18 Printer section Blank streaks or bands 193 16 2 19 Printer section Void areas 194 16 2 20 Printer section Smear on back 195 16 2 21 Print...

Page 35: ...bizhub 163 211 220 General Maintenance Adjustment Setting Troubleshooting Appendix Field Service Ver 1 0 Apr 2007 viii Blank Page...

Page 36: ...pon shipment from factory 5 Standard only on bizhub 220 but separately packaged upon shipment from factory 1 bizhub 163 211 220 1 8 Paper feed unit PF 502 2 Original cover OC 504 2 9 Desk DK 703 3 Aut...

Page 37: ...0 Apr 2007 2 bizhub 163 211 220 General 2 2 System rear view It is not possible to mount these units at the same time 1 Expanded memory unit EM 103 3 Image controller IC 206 2 Fax kit FK 506 4 Networ...

Page 38: ...5 sec or less bizhub 211 bizhub 220 30 sec or less bizhub 163 when the auxiliary power switch is turned ON from a stabilized state in which the main power switch is ON and auxiliary power switch is OF...

Page 39: ...nvoice 8K 16K FLS Manual bypass Paper capacity Tray 1 Plain paper recycled paper 250 sheets Special paper thick paper overhead projector transparencies postcards label sheets 20 sheets Envelopes 10 sh...

Page 40: ...area 1250 W 10 or less Dimensions 599 W x 620 D x 520 H mm 1 760 W x 620 D x 604 H mm 2 bizhub 220 for China 760 W x 620 D x 520 H mm 2 bizhub 163 for China Space requirements 998 W x 665 D mm bizhub...

Page 41: ...ime transmission is supported only with the document feeder Transmission mode G3 Compatible wiring General subscriber telephone line NCC each line Connection method Direct connection using a modular j...

Page 42: ...000 originals feed 3 1 4 DF 605 Guarantee period 5 year or 1000 000 originals feed Service item x 10 000 print No of times 4 8 12 15 16 20 Main body 40 000 5 80 000 2 150 000 1 PF 502 150 000 1 MB 50...

Page 43: ...cation Descrip tions 1 Overall Paper feed and image conditions 2 Appearance 3 DF 502 Pick up roller 4 Paper take up roller 5 Separation roller 6 Registration roller 7 Registration roll 8 Exit roller 9...

Page 44: ...on Descrip tions 1 Overall Paper feed and image conditions 2 Appearance 3 DF 605 Pick up roller 4 Paper take up roller 5 Separation roller 6 Rollers and rolls 7 Scanning guide 8 Reflective sensor sect...

Page 45: ...Clean Replace Lubri cation Descrip tions 1 Overall Paper feed and image conditions 2 Appearance 3 Tray 1 Feed roller 1 1 4 Separation roller assy 1 5 Image transfer section Image transfer roller assy...

Page 46: ...European areas only 6 Taiwan only No Classifi cation Parts name Qua ntity Actual durable cycle 1 Pats No Descriptions Ref page in this manual 1 Paper take up section Feed roller 1 150 000 4034 3012 2...

Page 47: ...escriptions Ref page in this manual 1 DF 502 Pick up roller 1 120 000 4688 3032 Replace those three parts at the same time 2 2 Feed roller 1 120 000 4688 3033 3 Separation roller 1 120 000 4688 3034 4...

Page 48: ...n plate 40 000 P 26 3 Pre image transfer guide plate 40 000 P 29 4 PC drum paper separator fingers 40 000 P 25 5 Scanner section Original glass original scanning glass 80 000 P 15 6 DF 502 Pick up rol...

Page 49: ...opiers are used among different users Description Life value Specifica tion value New copy print cycle inhibited PC drum The distance travelled by the PC drum is con verted to a corresponding number o...

Page 50: ...scanning glass A Periodically cleaning parts cycle Original glass original scanning glass Every 80 000 prints B Procedure 1 Using a soft cloth dampened with alcohol wipe the original glass 1 and origi...

Page 51: ...opper 1 shaft 2 spring 3 and guide plate 4 to remove the paper separation roller fixing bracket assy 5 5 Snap off the E ring 1 and remove the tray 1paper separation roller assy 2 6 To reinstall revers...

Page 52: ...lifting plate 3 Snap off the C clip 2 from the feed roller assy 1 4 Slide the feed roller assy 1 to the rear and pull it off the bearing at the front 5 Loosen the set screw 1 with the hexagon wrench 2...

Page 53: ...Every 40 000 prints B Procedure 1 Open the right door 2 Remove the imaging unit See P 20 3 Unhook the two tabs 1 and remove the paper dust remover assy 2 3 5 5 Replacing the toner bottle A Periodicall...

Page 54: ...ve the seal toward slowly 4 Turn up the part with UP display of the toner bottle 1 and put it into the toner bottle holder 2 NOTE Make sure that the convex part of the toner bottle is inserted into th...

Page 55: ...s 1 and remove the IU 2 NOTE When installing the IU use care not to damage the PC drum Before attempting to install the IU be sure to fully open the right door Take care that if the IU is installed wi...

Page 56: ...e two screws 1 in the rear of the IU 3 Remove two screws 1 at the front of the IU 4 Widen flaps on both ends marked with A in the photo on the left 1 of the drum assy in the direction of the arrow and...

Page 57: ...ts B Procedure 1 Remove the developing assy from the imaging unit See IU disassemble procedure 1 to 4 See P 20 2 Remove two screws 1 and remove the pivot shaft 2 3 Remove the PC drum 1 NOTE Protect th...

Page 58: ...0 Maintenance 3 5 9 Replacing the ozone filter A Periodically replaced parts cycle Ozone filter Every 150 000 prints B Procedure 1 Remove the PC drum See P 22 2 Remove two screws 1 and remove the main...

Page 59: ...de bracket 4 Slide out the PC drum charge corona assy 1 in the direction of the arrow 3 5 11 Replacing the cleaning blade A Periodically replaced parts cycle Cleaning blade Every 40 000 prints B Proce...

Page 60: ...Remove the cleaning blade See P 24 2 Using a soft cloth dampened with alcohol wipe the five paper separa tor fingers 1 clean of dirt 3 5 13 Cleaning of the Ds collars A Periodically cleaning parts cy...

Page 61: ...ure 1 Divide the image unit into the PC drum assy and the developing assy See P 20 2 Remove three screws 1 and remove the developer scattering pre vention plate 2 NOTE When securing the developer scat...

Page 62: ...developer 1 on the surface of the sleeve roller by turning the gear 2 in the direction of the arrow with the developing unit tilted as shown NOTE Turning the gear backward at this time could damage th...

Page 63: ...nsporting blade with tweezers Do not put the seal as the developer remains mounted If the sealing is not done properly do not use that seal again 5 Turn the gear 1 to the direction shown the left to t...

Page 64: ...seal 2 is on the transporting blade 3 3 5 16 Cleaning of the pre image transfer guide plate A Periodically cleaning parts cycle Pre image transfer guide plate Every 40 000 prints B Procedure 1 Divide...

Page 65: ...age transfer roller When handling the image transfer roller hold onto the shaft or bear ings of the roller Do not place a new image transfer roller directly on the floor 3 5 18 Replacing the fusing un...

Page 66: ...ce 3 Open the right door 4 Remove four screws 1 and remove the fusing unit 2 NOTE When removing the fusing unit make sure of the correct type of screws that must be removed NOTE When removing the fusi...

Page 67: ...terial No Remarks Isopropyl alcohol A00KF2C506DA Tool name Shape Parts No Personnel Remarks Scanner mirrors carriage positioning jigs 4034 7901 4034 7902 1 for each Ds collar positioning jigs 4021 790...

Page 68: ...name of any given language WinXP in the folder in which the TWAIN driver is stored and then click OK 7 Click Next and then Finish 8 The Found New Hardware Wizard dialog box will appear again Repeat s...

Page 69: ...tion of the driver Advanced and then click Next With Windows 98 click Next Then in the dialog box that will then appear choose Search for the best driver for your device recommended and then click Nex...

Page 70: ...4 Connect the machine to the host computer using a USB cable Wait until the hardware is detected 5 Open Properties of My Computer Then select System Properties Hardware Device Manager Imaging devices...

Page 71: ...of the firmware upgrading sequence NOTE NEVER turn OFF and ON the power switch as long as the above screens are being displayed 10 When the following message appears in the display it indicates that u...

Page 72: ...ssing the Utility key on the control panel 3 Check to make sure that TENRYU S BOOTROM is displayed on the control panel 4 Start the host computer 5 Copy the Update Software folder and Update file to d...

Page 73: ...F and ON the power switch as long as the above screens are being displayed 11 When the following message appears in the display it indicates that upgrading of the firmware has been completed 12 Click...

Page 74: ...order to prevent them from being removed by mistake Do not remove or loosen any of the red painted screws in the field It should also be noted that when two or more screws are used for a single part o...

Page 75: ...eft rear cover P 47 12 Rear cover P 47 13 Right rear cover P 47 14 Rear right cover P 48 15 Right cover P 48 16 Board and etc Printer control board PRCB P 48 17 MFP board MFPB P 49 18 High voltage uni...

Page 76: ...istor R1 P 83 40 TCR sensor TCRS P 84 41 Application of toner P 85 No Section Part name Ref page No Section Part name Ref Page 1 Paper feed section Separation roller P 86 2 Feed roller P 87 3 Image tr...

Page 77: ...l scanning glass 1 Remove the right cover See P 48 2 Remove two screws 1 and remove two fixing holders 2 3 Remove the original glass 3 4 Remove two screws 1 and remove the original scanning glass 2 6...

Page 78: ...ws 1 3 Disconnect the flat cable 1 and the connector 2 and remove the con trol panel 3 6 3 3 Front cover 1 Remove the control panel See P 42 2 Slide out the tray 1 3 Open the front door 4 Remove six s...

Page 79: ...Remove the screw 1 and remove the paper exit cover 2 6 3 5 Front door 1 Open the front door 2 Remove the C clip 1 and slide the front door 2 to the right to remove it 6 3 6 Tray 1 1 Slide out the tray...

Page 80: ...Maintenance 6 3 7 Left cover 1 Remove the front cover See P 43 2 Remove five screws 1 and remove the left cover 2 6 3 8 Paper exit tray 1 Remove the front cover See P 43 2 Remove two screws 1 and rem...

Page 81: ...e 6 3 9 Rear inside cover 1 Remove the left cover See P 45 2 Remove the paper exit tray See P 45 3 Remove two screws 1 and remove the rear inside cover 2 6 3 10 Upper rear cover 1 Remove four screws 1...

Page 82: ...cover See P 46 2 Remove four screws 1 and remove the left rear cover 2 6 3 12 Rear cover 1 Remove nine screws 1 and remove the rear cover 2 6 3 13 Right rear cover 1 Remove the upper rear cover See P...

Page 83: ...s 1 and remove the rear right cover 2 6 3 15 Right cover 1 Remove the front cover See P 43 2 Remove four screws 1 and remove the right cover 2 6 3 16 Printer control board PRCB 1 Remove the rear cover...

Page 84: ...When the printer control board is to be replaced rewriting the firmware to the latest one 6 3 17 MFP board MFPB 1 Remove the rear cover See P 47 2 Remove the printer control board See P 48 3 Unplug al...

Page 85: ...ameter chip U18 of the old MFPB on the new MFPB NOTE Note the alignment notch marked with A on the parameter chip U18 when mounting the IC When the MFP board is to be replaced rewriting the firmware t...

Page 86: ...ove the left cover See P 45 2 Remove the rear cover See P 47 3 Remove the upper rear cover See P 46 4 Remove the printer control board See P 48 5 Remove the MFP board See P 49 6 Remove the harness fro...

Page 87: ...3 211 220 Maintenance 8 Remove eight screws 1 and remove the protective cover 2 2 9 Disconnect all connectors from the power supply unit 1 10 Remove six screws 1 and remove the power supply unit 2 A09...

Page 88: ...3 20 Paper size detect board PSDTB 1 Remove the rear cover See P 47 2 Slide out the tray 1 3 Unhook two tabs 1 and remove the holder 2 4 Remove the lever 1 5 Disconnect the connector 1 and remove the...

Page 89: ...ront cover See P 43 2 Remove the left cover See P 45 3 Disconnect two connectors 1 and remove three PWB supports 2 and remove the heater relay board 3 6 3 22 Pre image transfer register board PITRB 1...

Page 90: ...1 disconnect the connector 2 and remove the manual bypass tray 3 6 3 24 Toner hopper unit Toner replenishing motor M2 1 Remove the front door See P 44 2 Remove the front cover See P 43 3 Remove the le...

Page 91: ...1 0 Apr 2007 56 bizhub 163 211 220 Maintenance 7 Disconnect two connectors 1 8 Remove the toner hopper unit 1 9 Remove two screws 1 and remove the toner replenishing motor 2 A09AF2C562DA 1 1 A09AF2C5...

Page 92: ...over See P 46 6 Disconnect the flat cable 2 and the connector 3 from the printer control board 1 7 Remove two cable holders 1 of the flat cable CAUTION Do not replace the printer head unit while the p...

Page 93: ...saddle 1 9 Remove three screws with springs 1 and remove the PH unit 2 6 3 26 Disassembly of the fusing unit A Removal of the thermistor and paper separator fingers 1 Remove the fusing unit See P 30 2...

Page 94: ...move the torsion coil spring 1 and remove the movable guide assy 2 4 Remove three shoulder screws 1 three washers 2 and remove the fusing roller rt cover 3 5 Remove two bearings 1 and remove the fusin...

Page 95: ...ght and left bearings 1 in the directions shown in the photo on the left 6 Remove the screw 1 Then slide the paper separator fin ger assy cover 2 in the direction of the arrow and take it off 7 Remove...

Page 96: ...3 211 220 Maintenance 8 Unhook springs 1 and remove the four paper separator fingers 2 6 3 27 CCD unit A Removal procedure 1 Remove the original glass See P 42 2 Remove four screws 1 and remove the CC...

Page 97: ...e of the CCD unit mounting bracket 1 as shown on the left 4 Disconnect the connector 1 5 Remove three screws 1 to which green paint has been applied and remove the CCD unit 2 NOTE When removing the CC...

Page 98: ...e P 146 6 3 28 Scanner exposure lamp and inverter board PU2 1 Remove the original glass and original scanning glass See P 42 2 Remove two screws 1 to which no red paint has been applied Then remove th...

Page 99: ...aintenance 4 Disconnect the flat cable 1 and remove the scanner assy 2 5 Remove two screws 1 disconnect the connector 2 and remove the inverter board 3 6 Remove two screws 1 and remove the exposure la...

Page 100: ...right rear cover See P 47 2 Remove the scanner motor harness from five wire saddles 1 3 Disconnect the connector 2 from the MFP board 1 4 Snap off the C ring 1 5 Loosen four screws 2 and remove the s...

Page 101: ...the rear cover See P 47 4 Remove the upper rear cover See P 46 5 Remove the right rear cover See P 47 6 Remove the original glass and original scanning glass See P 42 7 Loosen two screws 1 to which re...

Page 102: ...hub 163 211 220 Maintenance 8 Unhook the springs 1 from the cable hooks at the front and rear 9 Remove the front cable 1 from the cable pulley 2 10 Remove the rear cable 1 from the cable pulley 2 A09A...

Page 103: ...8 bizhub 163 211 220 Maintenance 11 Remove the screw 1 from the front cable pulley 12 Remove the screw 1 from the rear cable pulley 13 Snap off the C ring 1 from the front side of the pulley assy A09A...

Page 104: ...the C ring 1 from the rear side of the pulley assy 15 Pull out the shaft 1 and remove two bearings 2 16 Remove two screws 1 from the rear side of the pulley assy and remove the gear 2 17 Remove the ca...

Page 105: ...ver while the rear cable is black Make sure that no part of the cable rides on the other 1 Pass the cable black through wire pulley 2 1 2 Wind the cable on side B around wire pulley 2 1 four turns cou...

Page 106: ...the top in the front left of the pulley 4 Affix tape 1 to secure the cable to wire pulley 2 2 5 Pass the cable silver through wire pulley 1 1 6 Wind the cable on side A around wire pulley 1 1 four tu...

Page 107: ...x tape 1 to secure the cable to wire pulley 1 2 9 Use the two screws to secure the gear to wire pulley 2 NOTE Make sure that the cable pulley is dowelled to the gear 10 Mount the front and rear cable...

Page 108: ...rew 2 each NOTE The direction in which the screw is installed differs between the front and rear Note the correct direction 13 Wind the lower cable of wire pulley 1 around pulley A 1 14 Wind the cable...

Page 109: ...ass the cable from pulley B 1 into the hole 2 in the IR frame 16 Wind the lower cable of wire pulley 2 around pulley C 1 17 Wind the cable from pulley C 1 around pulley D 2 NOTE Wind the cable around...

Page 110: ...ng edge of each of the front and rear cables 1 into the space between the IR frame and copier frame 20 Affix tape to temporarily secure the cables to the copier frame 21 Wind the upper cable of wire p...

Page 111: ...and rear cable pul leys 24 Peel off the tape used to temporarily secure the cables to the machine frame Hook a spring to the leading edges of the front and rear cables 1 25 Temporarily secure the sca...

Page 112: ...n motor FM2 1 Remove the left cover rear cover and upper rear cover See P 45 P 47 P 46 2 Remove the printer control board See P 48 3 Remove the MFP board See P 49 4 Remove nine screws 1 and remove the...

Page 113: ...right door 3 Remove the image transfer roller assy See P 30 4 Remove the screw 1 unhook two tabs 2 and remove the transport unit holder 3 NOTE Use care not to lose the two springs 5 Remove four screw...

Page 114: ...the connector 2 and remove the fusing cooling fan motor 3 6 3 34 Paper size sensor S5 assy 1 Remove the rear cover See P 47 2 Slide out the paper feed tray 1 3 Remove the screw 1 4 Unplug two connect...

Page 115: ...7 2 Remove the harness from the wire saddle 1 3 Remove two screws 1 to which red paint has been applied 4 Unplug four connectors 1 and remove the fusing unit interlock switch assy 2 NOTE When installi...

Page 116: ...h 2 Fusing unit interlock switch reinstallation procedure 1 Fit the switch holder to the fusing unit interlock switch 2 Connect the four connectors to the fusing unit interlock switch assy 3 Temporari...

Page 117: ...then use a tester to make sure that the fusing unit interlock switch is conducting between 2A and 2B 6 Open the right door and then use a tester to make sure that the fusing unit interlock switch is...

Page 118: ...disconnect the connector 2 and remove the inch metric sensor 1 assy 3 6 3 37 Flickerless resistor R1 Only for 200 V areas of bizhub 163 1 Remove the rear cover See P 47 2 Remove the printer control bo...

Page 119: ...ion plate See P 26 3 Dump the developer See P 27 4 Disconnect the connector 1 and remove the screw 2 and the TCR sensor 3 5 Install the TCR sensor and the developer scattering prevention plate 6 Assem...

Page 120: ...IU divided into the drum assy and developing assy install the PC positioning jig 1 in the rear of the developing assy NOTE Ready the PC positioning jig pivot shaft separately See the Parts Guide Manu...

Page 121: ...half turn in the direction of the arrow 6 4 Cleaning procedure NOTE The alcohol described in the cleaning procedure of maintenance represents the isopropyl alcohol 6 4 1 Separation roller 1 Remove the...

Page 122: ...2 Using a soft cloth dampened with alcohol wipe the feed roller 1 clean of dirt 6 4 3 Upper Lower Synchronizing Rollers 1 Open the right door 2 Remove the imaging unit See P 20 3 Using a soft cloth d...

Page 123: ...dust and dirt off the paper dust remover 1 6 4 5 Bypass transport roller roll 1 Remove the rear right cover See P 48 2 Open the right door 3 Remove two screws 1 disconnect the connector 2 and remove...

Page 124: ...ypass transport roll 1 clean of dirt 6 4 6 Mirrors 1 Remove the original glass See P 42 2 Using a soft cloth dampened with alcohol wipe the mirrors clean of dirt 6 4 7 Lens 1 Remove the original glass...

Page 125: ...emove the original glass See P 42 2 Remove four screws 1 and remove the CCD unit cover 2 3 Pulling the tabs 1 on both sides of the lens cover remove the lens cover 2 4 Using a soft cloth dampened with...

Page 126: ...wipe the scanner rails and bearings clean of dirt NOTE After the scanner rails and bearings have been cleaned apply oil copier lubricant A or FLOIL 947P 6 4 10 PH window 1 Remove the front cover See...

Page 127: ...image transfer lower guide plate 1 clean of dirt 6 4 12 Charge neutralizing plate 1 Open the right door 2 Using a soft cloth dampened with alcohol wipe the charge neutralizing plate 1 clean of dirt N...

Page 128: ...ntenance 6 5 Option counter 6 5 1 Installation of the key counter 1 Cut out the knockout 1 from the right cover 2 Using two screws 1 secure the counter mounting bracket 2 3 Connect the key counter soc...

Page 129: ...ing two screws 1 secure the key counter socket 2 5 Using two screws 1 secure the key counter cover 2 6 Plug in the key counter 1 NOTE When the Key Counter is mounted set MACHINE COUNTER of the Securit...

Page 130: ...ht ventilation etc levelness of the installation site 5 The original has a problem that may cause a defective image 6 The density is properly selected 7 The original glass slit glass or related part i...

Page 131: ...EY SPEED SETTING P 101 LANGUAGE P 101 BUZZER VOLUME 1 P 101 INITIAL MODE 1 P 101 SCAN THRESHOLD 2 P 101 PAPER SOURCE SETUP INCH METRIC P 102 TRAY1 PAPER P 102 PAPER TYPE P 103 CUSTOM SIZE MEMORY MEMOR...

Page 132: ...RECEPTION 4 REPLY ADDRESS 4 HEADER PRINT 4 COMM SETITNG 1 TONE PULSE 1 P 106 LINE MONITOR 1 PSTN PBX 1 USER SETTING NTP SERVER ADDRESS 5 P 106 TIME ZONE 5 P 106 DATE TIME 1 P 106 USER FAX NO 1 P 106 U...

Page 133: ...be displayed only when the NC 503 and FK 506 is mounted DIAL REGISTRATION 1 ONE TOUCH DIAL 1 P 109 SPEED DIAL 1 GROUP DIAL 1 PROGRAM DIAL 1 FAX REGISTRATION 1 MAIL BOX 1 P 109 RELAY BOX 1 FAX TX OPER...

Page 134: ...set the time it takes the auto panel reset function which resets the panel settings when the set period of time elapses after a copy cycle has been completed or the last key operated to be activated U...

Page 135: ...ure The default setting is MODE1 MODE1 MODE2 NOTE The low image density is set as the default value to prevent a dirty copy from being produced Functions To set the reading image density level when th...

Page 136: ...et the time that the repetitive input gets started when keeping on pressing the key To set the cycle time of the repetitive input Use Setting Procedure TIME TO START The default setting is 1 0 sec 0 1...

Page 137: ...RIC Functions To set the paper size loaded in the tray 1 Use Setting Procedure The default setting is AUTO Step 1 Select the type of paper AUTO SIZE INPUT POSTCARD MEMORY1 MEMORY2 When selecting SIZE...

Page 138: ...is mounted Setting Procedure The default setting is PLAIN Step 1 Select the paper source 2 Select the type of paper PLAIN RECYCLE SPECIAL 1 SIDE Functions To set the custom size paper commonly used U...

Page 139: ...y If it is found that the density is lower than the reference value supply of toner is replenished and then toner is agitated If the density is found to be higher than the reference value the machine...

Page 140: ...TURN to finish the registration Change delete procedure 1 Select ACCESS NO REG and press OK key 2 Input the corresponding account number with the numeric keypad and press OK key 3 Select CHECK EDIT an...

Page 141: ...E ZONE See P 19 of the IC 206 NC 503 service manual 3 DATE TIME See P 19 of the IC 206 NC 503 service manual 4 USER FAX NO See P 22 of the FK 506 service manual 5 USER NAME See P 22 of the FK 506 serv...

Page 142: ...ault setting is AUTO AUTO MANUAL Functions To set the density level when the auto density is selected Use Setting Procedure The default setting is displayed with LIGHT DARK Functions To set the densit...

Page 143: ...isable copying when an original of a size smaller than the detectable one is loaded in the auto paper mode Use Setting Procedure The default setting is DISABLE DISABLE ENABLE Functions To set the prio...

Page 144: ...506 service manual 8 3 12 REPORTING See P 36 of the FK 506 service manual 8 3 13 SCAN SETTING See P 20 of the IC 206 NC 503 service manual Functions To set whether or not to select the mixed original...

Page 145: ...TRAILING EDGE 4 VERTICAL EDGE 5 LOOP Ad TRAY1 6 3 3 FUSER TEMP 7 CCD APS SIZE 8 ADJUST PRN MAIN REGIST 9 PRN SUB REGIST 10 CCD MAIN ZOOM 11 CCD SUB ZOOM 12 CCD MAIN REGIST 13 CCD SUB REGIST 14 ADF SU...

Page 146: ...board Replace TCR sensor Replace PH unit Memory Clear Install scanner drive cable Add original size sensor DF 605 DF 502 PF 502 MB 501 Replace pick up roller Replace feed roller Replace separation ro...

Page 147: ...ear has been executed re enter those data The following data of ADJUST are indicated at the factory on the adjust label located inside the front door The other side of the toner replacement label PRN...

Page 148: ...1 Procedure 1 Press the Utility key 2 Press the following keys in this order Stop 0 0 Stop 0 1 3 The Service Mode menu screen will appear 10 1 2 Exiting Press the Panel Reset key as many times as it i...

Page 149: ...TEMP OHP P 120 LEADING EDGE P 121 TRAILING EDGE P 121 VERTICAL EDGE P 122 LOOP Ad TRAY1 P 122 LOOP Ad TRAY2 5 P 122 LOOP Ad DUPLEX 2 P 122 LOOP Ad BYPASS P 123 FLS PAPER SIZE P 123 FLS LEGAL CHANGE P...

Page 150: ...OP 1 3 P 132 ADF REG LOOP 2 4 P 132 ATDC GAIN P 132 MODEL SETTING P 132 COUNTER TOTAL COUNTER P 132 SIZE COUNTER P 132 PM COUNTER P 133 MAINTENANCE COUNT P 133 SUPPLIES COUNTER P 133 APPLICATION COUNT...

Page 151: ...3 P 138 COPY ADF GLASS P 138 CCD MOVE TO HOME P 139 UPLOAD F W P 139 FAX RES COPY TEST 1 P 139 SCAN TEST P 139 ADF WIDTH Ad Max 3 P 139 ADF WIDTH Ad Min 3 P 139 ADF SENSOR ADJUST 4 P 139 SOFT SWITCH 1...

Page 152: ...unter value is decremented until it reaches 999999 even after it has counted 0 Use Setting Procedure The default setting is 0 0 Not counted 1 Counted The maintenance call display is given when the cou...

Page 153: ...rocedure The default setting is 0 2 to 2 Functions To set the temperature of the fusing roller for each type of paper thereby making up for fusing performance that changes with the operating environme...

Page 154: ...more 180 C 220 mm or less 1 221 mm or more 170 C 220 mm or less Functions To set the fusing temperature when thick paper is used Use Used when fusing failure occurs Setting Procedure The default sett...

Page 155: ...Setting Procedure The default setting is 0 1 to 1 Setting value Paper width Mode selected in SERVICE S CHOICE Mode 1 Mode 3 Main scanning direction Fusing heater lamp temperature 1 251 mm or more 180...

Page 156: ...DING EDGE and press the OK key 3 Using key select the desired setting value 4 Press the OK key to validate the setting value selected in step 3 A09AF3C501DA A Functions To adjust the erase width on th...

Page 157: ...per width C 1 Call SERVICE S CHOICE of Service Mode to the screen 2 Select VERTICAL EDGE and press the OK key 3 Using key select the desired setting value 4 Press the OK key to validate the setting va...

Page 158: ...the amount of void on the leading edge occurs Setting Procedure 3 9 to 3 9 mm 1 step 0 6 mm Adjustment Procedure 1 Call SERVICE S CHOICE of Service Mode to the screen 2 Select LOOP Ad BYPASS and pres...

Page 159: ...M MODE See P 41 of the FK 506 service manual AA CODING SCHEME See P 41 of the FK 506 service manual AB REPORT DESTINATION See P 42 of the FK 506 service manual AC TONER EMPTY REPORT See P 42 of the FK...

Page 160: ...OFF OFF Invoice S A5 S B5 S A4 S Letter S B5 B5 Letter A4 ON OFF FLS S FLS S FLS S FLS S FLS S FLS S B4 S 11 17 S A3 OFF ON Legal S Legal S Legal S Legal S Legal S B4 S B4 S 11 17 S A3 ON ON Legal S...

Page 161: ...tions decrease the setting value If width A on the test pattern is shorter than the specifications increase the setting value Adjustment Procedure Adjust so that width A on the test pattern pro duced...

Page 162: ...ing value Adjustment Procedure Adjust so that width B on the test pattern pro duced falls within the specified range Specifications 10 1 5 mm 1 Load the tray 1 with A4 paper 2 Enter function of the Se...

Page 163: ...Procedure Adjust so that the amount of error falls within 1 0 of the length to be measured Adjust so that the following specifications are met when the length of the scale is 200 mm Zoom Ratio Specif...

Page 164: ...so that the amount of error falls within 1 0 of the length to be measured Adjust so that the following specifications are met when the length of the scale is 300 mm Zoom Ratio Specifications Zoom Rati...

Page 165: ...Adjustment Procedure Adjust so that deviation between width A on the test pattern produced and that on the copy produced falls within the specified range Specifications 0 2 0 mm 1 Load the tray 1 with...

Page 166: ...Adjustment instructions If the deviation is longer than the specifications increase the setting value If the deviation is shorter than the specifications decrease the setting value Adjustment Procedur...

Page 167: ...C03FF will appear Use Setting Procedure Default setting depend on the marketing area setting 20 ppm 18 ppm 16 ppm Functions To display the total count value of the selected mode Use To check total co...

Page 168: ...the service call will appear according to the setting on MAINTENANCE COUNT of SERVICE S CHOISE See P 117 Use Setting Procedure To clear the count use CLEAR DATA of the Service Mode Functions To displ...

Page 169: ...THER 15 PLAIN 16 RECYCLE 17 SPECIAL 18 1 SIDE Used only when AD 504 is mounted 19 OHP 20 THICK 21 ENVELOPE To clear the count use CLEAR DATA of the Service Mode Functions To display the count of the n...

Page 170: ...220 only C0510 Fusing failure abnormally low temperature C0511 Fusing failure abnormally low temperature 2 bizhub 211 220 only C0520 Fusing failure abnormally high temperature C0521 Fusing failure abn...

Page 171: ...sensor Refer to the following table for actual T C values Use Used to check the T C ratio when the image density is defective Display T C 80 8 0 8 4 100 10 0 10 4 130 13 0 13 4 135 13 5 13 9 140 14 0...

Page 172: ...of the machine Use Functions To display the customer ID of the machine Use Functions To check for correct paper passage of the paper take up and transport system by let ting the machine consecutively...

Page 173: ...on as the adjustment is made Functions To produce a test pattern for image adjustments Use When skew registration or zoom ratio has been adjusted Setting Procedure Step 1 Select the paper source 2 Sel...

Page 174: ...service manual 10 3 7 REPORT See P 44 of the FK 506 service manual Functions To move the scanner to its home position and fix it at the home position Use Used when transporting the machine Setting Pro...

Page 175: ...ent registered administrator number Therefore this function can be used when an administrator forgets the current registered administrator number Setting Procedure The default setting is 000000 1 Ente...

Page 176: ...e Default fixed zoom ratio Setting range REDUCTION2 70 51 to 70 REDUCTION1 81 71 to 99 EXPANSION1 115 101 to 140 EXPANSION2 141 141 to 199 Setting name Default fixed zoom ratio Setting range REDUCTION...

Page 177: ...y twice The initial screen will be restored Functions Write or read data to from RAM memory to make sure of normal operation Use Setting Procedure 1 Pressing the OK key will start the check 2 After ap...

Page 178: ...f the DF 605 MK 501 service manual Functions To clear the count of the maintenance counter Use Functions To clear the count of the supplies life counter Use Functions To clear each of the counts of th...

Page 179: ...pressing the OK key 4 To go back to previous screen press the Back key 11 2 Security function tree 11 3 Setting in the Security 11 3 1 TOTAL COUNTER COUNT 11 3 2 SIZE COUNTER COUNT Security Ref page S...

Page 180: ...hether the plug in counter is mounted or not Use Setting Procedure The default setting is ENABLE ENABLE DISABLE Functions To select whether to enable or disable copying according to whether the machin...

Page 181: ...as been replaced or rewound 1 Remove the original glass See P 42 2 Fit the scanner mirrors carriage posi tioning jigs 1 in position Then press the 2nd 3rd mirrors carriage 2 up against the jigs 3 Loos...

Page 182: ...ment is to be made when the CCD unit has been replaced Adjustment standard Adjust so that the amount of error falls within 1 0 of the length to be measured Adjust so that the following specifications...

Page 183: ...of the gap between the doctor blade and sleeve roller Db adjustment NOTE This adjustment is to be made when an image problem uneven density low ID gradation reproducibility failure etc occurs Adjustm...

Page 184: ...e developer from the shaded area on the surface of the sleeve roller 1 and put it in the developer mixing chamber 8 Remove the developer left on the surface of the sleeve roller 9 Temporarily secure t...

Page 185: ...g assy and drum assy together 12 Press the doctor blade tightly up against the Db gap adjusting jigs and tighten the screws 1 in the order of 1 at the front 2 at the center and 3 in the rear NOTE The...

Page 186: ...ter function of the Service Mode 3 Select PRN TEST PATTERN and then PATTERN1 Then press the Start key This will produce a test pattern 4 Place the test pattern produced on the original glass 5 Load A4...

Page 187: ...anual bypass Adjustment Instructions If width A on the copy is smaller than width A on the test pattern move the manual bypass toward the rear of the machine If width A on the copy is greater than wid...

Page 188: ...fed and close the cover Display message Misfeed paper location Ref page OPEN 1st SIDE COVER Tray 1 paper feed section P 156 Manual bypass tray paper feed section P 157 Multiple bypass tray paper feed...

Page 189: ...vice Ver 1 0 Apr 2007 154 bizhub 163 211 220 Troubleshooting 13 2 Sensor layout 13 2 1 System mounted with PF 502 and MB 501 1 Exit paper sensor PS3 3 Paper set sensor bypass PS2 2 Registration sensor...

Page 190: ...aper storage procedures Is a foreign object present along the paper path or is the paper path deformed or worn Clean or change the paper path Are the paper separator fingers dirty deformed or worn Cle...

Page 191: ...id 1 SD1 has been energized Size error detection The registration sensor PS1 is not blocked even after the lapse of a given period of time after the paper has unblocked the PS1 The registration sensor...

Page 192: ...of time after the paper has unblocked the PS1 The registration sensor PS1 is blocked before the lapse of a given period of time Paper left at the manual bypass tray paper feed section The paper set s...

Page 193: ...ter the paper has unblocked the PS1 The registration sensor PS1 is blocked before the lapse of a given period of time after the paper has unblocked the PS1 Paper left at the paper separating section T...

Page 194: ...sensor PS1 has been blocked Paper left at the fusing exit section The exit paper sensor PS3 is blocked at timing when the power switch is turned ON the cover is opened and closed or a paper misfeed o...

Page 195: ...e fusing cool ing fan motor is turning at full speed or decelerated speed C004E Power supply cooling fan motor malfunction The power supply cooling fan motor FM2 lock signal remains HIGH for a continu...

Page 196: ...during a print cycle C0511 Fusing failure abnormally low fusing temperature 2 bizhub 211 220 only The temperature detected by the sub thermistor TH2 remains lower than 105 C for a given period of time...

Page 197: ...ard PRCB to MFP board MFPB C1200 Faulty ASIC memory ASIC memory for image and control fault A write or read error occurs with SRAM on the MFP board MFPB C1300 Polygon motor malfunction Startup failure...

Page 198: ...lamp is a predetermined value or less during shading and re shading C3FFF Flash ROM error The copier determines that there is an error if writing to the flash ROM fails during upgrading of the firmwar...

Page 199: ...N the power switch with the Stop key held down C0501 Warm up failure 2 C0510 Fusing failure abnormally low fusing temperature C0511 Fusing failure abnormally low fusing temperature 2 C0520 Fusing fail...

Page 200: ...er connec tion and correct as necessary 2 Check M1 for correct drive coupling and correct as necessary 3 M1 operation check PRCB PJ8PRCB 8 LOCK C 14 4 Change PRCB 5 Change DCPU Relevant electrical com...

Page 201: ...ecessary 2 Check the fan for possible overload and correct as necessary 3 FM2 operation check DCPU CN7DCPU 1 REM DCPU CN7DCPU 3 LOCK L 16 4 Change PRCB 5 Change DCPU Relevant electrical components Ton...

Page 202: ...p Operations WIRING DIAGRAM Control signal Location Electrical compo nents 1 Check the image transfer roller for installa tion 2 Change HV1 3 Change PRCB Relevant electrical components Thermistor TH1...

Page 203: ...edure Disconnect CN15 4P and check the resis tance across CN15 2 and 3 on the ther mistor side TH1 is open circuited if the resistance is infinity C 18 7 Check the sub thermistor TH2 for opera tion Ch...

Page 204: ...tors for proper connec tion and correct as necessary 2 Check M4 for correct drive coupling and correct as necessary 3 M4 operation check MFPB P105MFPB 1 to 4 L 12 4 Scanner operation check 5 PS100 sen...

Page 205: ...OFF and ON the power switch 2 Check the PRCB connectors for proper connection and correct as necessary 3 Check the MFPB connectors for proper connection and correct as necessary 4 Check for proper co...

Page 206: ...heck for proper connection between the PH unit and master board and correct as necessary 3 Change the PH unit 4 Change PRCB Relevant electrical components Exposure lamp LA1 Inverter board INVB CCD boa...

Page 207: ...panel Step Operations WIRING DIAGRAM Control signal Location Electrical compo nents 1 Check the connection status of connectors on each board PRCB MFPB control panel If there is any abnormality corre...

Page 208: ...power switch is OFF DC24 V when the power switch is turned ON NO Check front door interlock switch S3 Check right door interlock switch S4 Change power supply unit DCPU 5 Check of output of DC24 V to...

Page 209: ...t user to use paper that meets specifications and is recommended 2 Paper is damp YES Change paper for one that is dry Then instruct user to use paper that meets specifications and in how to store pape...

Page 210: ...2 Identification of the faulty system Determine if the failure is attributable to an input system scanner or output system printer Check Result Action Copy made at a reduced ratio Input system scanne...

Page 211: ...Solution 16 2 1 Image reading section Blank copy A Typical faulty images B Troubleshooting procedure A09AF3C522DA Step Check Result Action 1 CCD board CCDB connector is loose YES Reconnect 2 MFP boar...

Page 212: ...osure lamp turns ON when the power switch is turned ON NO Go to step 3 2 Exposure lamp is abnormally lit flickers or abnormally dark when the power switch is turned ON NO Go to step 4 3 Inverter board...

Page 213: ...Troubleshooting procedure A09AF3C524DA Step Check Result Action 1 Shading sheet reading portion the portion on the back side of the original glass to which original width scale is affixed is dirty YE...

Page 214: ...nner mirrors are dirty YES Clean 3 Exposure lamp LA1 is dirty YES Clean 4 CCD unit lens and CCD surface are dirty Check procedure Remove lens cover to check for possible contamination YES Clean 5 Expo...

Page 215: ...ding sheet reading portion the portion on the back side of the original glass to which original width scale is affixed is dirty YES Clean 3 Scanner mirrors are dirty scratchy or damaged YES Clean or c...

Page 216: ...reading section Black spots A Typical faulty images B Troubleshooting procedure A09AF3C527DA Step Check Result Action 1 Original glass is dirty or scratchy YES Clean 2 CCD board CCDB connector is loo...

Page 217: ...ES Clean or change 2 Shading sheet reading portion the portion on the back side of the original glass to which original width scale is affixed is dirty YES Clean 3 Scanner mirrors are dirty scratchy o...

Page 218: ...ed is dirty YES Clean 3 Scanner mirrors are dirty scratchy or damaged YES Clean or change 4 Exposure lamp LA1 is dirty YES Clean or change 5 CCD unit lens and CCD surface are dirty or scratchy Check p...

Page 219: ...s affixed is dirty YES Clean 3 Scanner mirrors are dirty scratchy or damaged YES Clean or change 4 Exposure lamp LA1 is dirty YES Clean or change 5 CCD unit lens and CCD surface are dirty or scratchy...

Page 220: ...Scanner drive mechanism pulley is dirty with foreign mat ter scratchy deformed worn or damaged YES Remove foreign matter or change 4 Scanner drive cables are wound incorrectly YES Re wind scanner driv...

Page 221: ...even after the orientation of original has been changed NO Change the original mode select one other than that resulted in moire 2 Moire distortions recur even after the original mode has been changed...

Page 222: ...ctors PJ12A and PJ13A in PH unit come off or lift YES Reconnect 5 Image transfer roller assy is installed correctly NO Reinstall 6 Image transfer current contact is dirty broken or bent YES Clean corr...

Page 223: ...id bias contact is dirty folded or bent YES Clean correct or change 4 PC drum ground contact is dirty scratchy bent or dam aged YES Clean correct or change 5 High voltage unit HV1 connectors is loose...

Page 224: ...or bent YES Clean correct or change 5 High voltage unit HV1 connectors is loose YES Reconnect 6 TCR sensor TCRS is dirty with foreign matter such as paper dust other than developer YES Clean 7 The fol...

Page 225: ...5 TCR sensor TCRS is dirty with foreign matter such as paper dust other than developer YES Clean 6 The following voltages develop from the TCR sensor TCRS Check procedure Check voltage across a maste...

Page 226: ...change 2 Foreign matter such as paper dust sticks to the cleaning blade of IU or the blade curves upward YES Remove foreign matter correct or change 3 DB of IU is plugged with foreign matter such as p...

Page 227: ...an 2 PC drum is dirty or scratchy YES Clean or change 3 Tip of the PC drum paper separator finger is dirty scratchy deformed worn or damaged YES Clean or change 4 Fusing roller is dirty or scratchy YE...

Page 228: ...ground terminal is dirty scratchy deformed or damaged YES Clean correct or change 2 DB of IU is plugged with foreign matter such as paper dust YES Remove foreign matter 3 PC drum charge corona grid m...

Page 229: ...rect or change 5 Developing roller is dirty scratchy deformed worn or damaged YES Clean or change 6 Toner is even on sleeve magnet roller NO Adjust Db For details see ADJUSTING SETTING 7 Developer is...

Page 230: ...Result Action 1 Toner is spilled over area inside copier YES Clean interior 2 Toner is present along the paper path YES Clean 3 Fusing pressure roller is dirty scratchy or damaged YES Clean or change...

Page 231: ...e corona grid mesh and comb electrode are dirty scratchy deformed worn damaged or loose YES Clean correct or change 3 Image transfer roller is dirty scratchy deformed worn or damaged YES Clean or chan...

Page 232: ...ed YES Clean or change 3 The PH unit cable is loose YES Reconnect 4 PH window of PH unit is dirty YES Clean 5 TCR sensor TCRS is dirty with foreign matter such as paper dust other than developer YES C...

Page 233: ...ure in position 2 PH unit is securely fastened using the dedicated fixing screws NO Secure in position 3 IU drive mechanism is dirty or damaged YES Clean or change 4 PC drum surfaces in contact with D...

Page 234: ...211 220 only 1 Fusing unit interlock switch S2 8 Power supply unit DCPU 2 Registration roller clutch CL1 9 Heater relay board RYB 1 3 Fusing cooling fan motor FM1 10 MFP board MFPB 4 Eraser lamp EL1 1...

Page 235: ...PS4 2 Thermistor TH1 10 Paper set sensor bypass PS2 3 Exit paper sensor PS3 11 FAX board FAXB 1 4 TCR sensor TCRS 12 NCU board NCUB 1 5 Registration sensor PS1 13 Printer control board PRCB 6 Toner b...

Page 236: ...11 Flickerless resistor R1 1 3 CCD board CCDB 12 Paper size sensor S5 4 Original cover set switch S6 13 Scanner home position sensor PS100 5 Control panel 14 Original cover sensor PS8 6 Power switch...

Page 237: ...dth sensor 2 PS11 10 Registration sensor PS3 3 Width sensor 1 PS10 11 Separator sensor PS4 4 Length sensor 1 PS6 12 Paper feed clutch CL1 5 Length sensor 3 PS8 13 Upper door open close sensor PS1 6 Le...

Page 238: ...Paper Size Detection Sensor 4 PC4 ADF 14 Registration Sensor PC9 ADF 5 FD Paper Size Detection Sensor 2 PC2 ADF 15 Separator Sensor PC6 ADF 6 Variable Resistor PBA VR 16 Transport Motor M2 ADF 7 Mix D...

Page 239: ...63 211 220 Appendix 17 4 PF 502 option 1 Tray set sensor PS3 5 Paper feed sensor PS2 2 Paper size detect switch SW1 6 Paper size detect board PSDTB 3 Door sensor PS4 7 PF drive board PFDB 4 Paper empt...

Page 240: ...Field Service Ver 1 0 Apr 2007 17 Parts layout drawing 205 bizhub 163 211 220 Appendix 17 5 MB 501 option 1 Paper feed solenoid SD1 2 Paper empty sensor PS1 A09AF5C515DA 1 2...

Page 241: ...ng Field Service Ver 1 0 Apr 2007 206 bizhub 163 211 220 Appendix 17 6 AD 504 option 1 Transport motor M1 4 Transport sensor PS2 2 Door sensor PS1 5 AD drive board ADDB 3 Paper set sensor bypass PS3 A...

Page 242: ...hub 163 211 220 Appendix 17 7 JS 503 option 1 JS drive board JSDB 5 Upper home position sensor PS1 2 Paper detecting board PSDB 6 Paper full sensor PS3 3 Bin switching motor M1 7 Paper empty sensor PS...

Page 243: ...17 Parts layout drawing Field Service Ver 1 0 Apr 2007 208 bizhub 163 211 220 Appendix 17 8 SF 501 option 1 SF drive board SFDB 3 Home sensor PS1 2 Shift motor M1 A09AF5E509DA 1 2 3...

Page 244: ...6 to 7 2 CN2 N 8 to 9 9 CN18 D 6 to 7 3 CN13 D 14 10 CN26 J 18 4 CN11 I 17 11 CN23 D 15 5 CN35 D 8 12 CN12 D to E 15 6 CN20 D 15 13 CN70 M 16 7 CN19 D 16 14 CN21 I 18 Description Number of pin Possibl...

Page 245: ...ure lamp LA1 Main motor M1 Paper feed solenoid 1 SD1 Registration sensor PS1 Registration roller clutch CL1 HV remote Developing bias DC Developing bias AC Image transfer output Image transfer output...

Page 246: ...Field Service Ver 1 0 Apr 2007 19 Timing chart 211 bizhub 163 211 220 Appendix 19 2 DF 605 19 2 1 1 Sided Mode A4 two sheets feeding 4040F5E520DA...

Page 247: ...19 Timing chart Field Service Ver 1 0 Apr 2007 212 bizhub 163 211 220 Appendix 19 2 2 2 Sided Mode A4 two sheets feeding 4040F5E521DA...

Page 248: ...Field Service Ver 1 0 Apr 2007 19 Timing chart 213 bizhub 163 211 220 Appendix 4040F5E522DA...

Page 249: ...19 Timing chart Field Service Ver 1 0 Apr 2007 214 bizhub 163 211 220 Appendix 19 2 3 Fax Fine mode A4 two sheets feeding 4040F5E523DA...

Page 250: ...Field Service Ver 1 0 Apr 2007 19 Timing chart 215 bizhub 163 211 220 Appendix 19 2 4 Fax real time transmission mode A4 two sheets feeding 4040F5E524DA...

Page 251: ...19 Timing chart Field Service Ver 1 0 Apr 2007 216 bizhub 163 211 220 Appendix Blank Page...

Page 252: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 253: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Page 254: ...y assembly cleaning list other parts 10 3 2 1 Disassembly assembly parts list 10 3 3 Disassembly assembly procedure 10 3 3 1 Speaker 10 3 3 2 NCU board 11 3 3 3 FAX board 12 Adjustment Setting 4 How t...

Page 255: ...g value in service mode functions 38 7 2 Service Mode function tree 39 7 3 Setting in the service mode 40 7 3 1 SERVICE S CHOICE 40 7 3 2 FUNCTION 43 7 3 3 SOFTSWITCH 44 7 3 4 FACTORY TEST 44 7 3 5 CL...

Page 256: ...TCH 20 75 8 6 21 SOFT SWITCH 21 76 8 6 22 SOFT SWITCH 22 77 8 6 23 SOFT SWITCH 23 77 8 6 24 SOFT SWITCH 24 78 8 6 25 SOFT SWITCH 25 78 8 6 26 SOFT SWITCH 26 79 8 6 27 SOFT SWITCH 27 80 8 6 28 SOFT SWI...

Page 257: ...WITCH 59 Part 1 100 8 6 60 SOFT SWITCH 59 Part 2 101 8 6 61 SOFT SWITCH 59 Part 3 102 8 6 62 SOFT SWITCH 60 103 8 6 63 SOFT SWITCH 61 104 8 6 64 SOFT SWITCH 62 104 8 6 65 SOFT SWITCH 63 105 8 6 66 SOF...

Page 258: ...e transmission is supported only with the document feeder Transmission mode G3 Compatible wiring General subscriber telephone line NCC each line Connection method Direct connection using a modular jac...

Page 259: ...1 Product specifications Field Service Ver 1 0 Apr 2007 2 FK 506 General Blank Page...

Page 260: ...name of any given language WinXP in the folder in which the TWAIN driver is stored and then click OK 7 Click Next and then Finish 8 The Found New Hardware Wizard dialog box will appear again Repeat st...

Page 261: ...f the driver Advanced and then click Next With Windows 98 click Next Then in the dialog box that will then appear choose Search for the best driver for your device recommended and then click Next 6 Ch...

Page 262: ...ect the machine to the host computer using a USB cable Wait until the hardware is detected 5 Open Properties of My Computer Then select System Properties Hardware Device Manager Imaging devices to che...

Page 263: ...firmware upgrading sequence NOTE NEVER turn OFF and ON the power switch as long as the above screens are being displayed 10 When the following message appears in the display it indicates that upgradi...

Page 264: ...the Utility key on the control panel 3 Check to make sure that TENRYU S BOOTROM is displayed on the control panel 4 Start the host computer 5 Copy the Update Software folder and Update file to drive C...

Page 265: ...ON the power switch as long as the above screens are being displayed 11 When the following message appears in the display it indicates that upgrading of the firmware has been completed 12 Click the OK...

Page 266: ...to prevent them from being removed by mistake Do not remove or loosen any of the red painted screws in the field It should also be noted that when two or more screws are used for a single part only on...

Page 267: ...dure 3 3 1 Speaker 1 Remove nine screws 1 and then remove the rear cover 2 of the main body NOTE Make sure that the screws illus trated right with arrows have wash ers when installing 2 Disconnect the...

Page 268: ...move two scerws 1 and remove the speaker 2 3 3 2 NCU board 1 Remove the speaker See P 10 2 Remove the screw 1 of the ground ing wire and disconnect the connec tor 2 3 Remove four screws 1 and remove t...

Page 269: ...Remove the speaker See P 10 2 Remove the NCU board See P 11 3 Remove four screws 1 disconnect the connector 2 and remove the FAX board 3 NOTE When replacing the FAX board remove the battery 1 from th...

Page 270: ...ion etc levelness of the installation site 5 The original has a problem that may cause a defective image 6 The density is properly selected 7 The Original Glass slit glass or related part is dirty 8 C...

Page 271: ...key 5 2 3 Changing the setting value in CONFIRM MODE functions 1 Press the 2 Press the OK key 3 To go back to the previous screen press the Back key CONFIRM MODE Ref page TOTAL PAGE TOTAL COUNT P 15 S...

Page 272: ...ys the total number of pages scanned since this machine was installed how ever the scanned number of pages in copy are not included Use Functions Displays the total number of pages faxed since this ma...

Page 273: ...atically print the report each time a total of 60 communications have been performed Use Functions This is a list of documents stored in the memory and waiting to be sent and docu ments specified for...

Page 274: ...STATUS K CONFIGURATION PAGE L PCL FONT LIST Functions The current machine settings are printed Use Functions The list of print settings are printed Use Functions The list of PCL fonts are printed NOT...

Page 275: ...AGEMENT REMOTE MONITOR P 20 COMM SETITNG TONE PULSE P 21 LINE MONITOR P 21 PSTN PBX P 21 USER SETTING DATE TIME P 22 USER FAX NO P 22 USER NAME P 22 DIAL REGISTRATION ONE TOUCH DIAL P 22 SPEED DIAL P...

Page 276: ...key 6 3 Setting in the Utility mode 6 3 1 MACHINE SETTING A BUZZER VOLUME B INITIAL MODE C SCAN THRESHOLD Functions This function can be used to set the volume of alarms and the beep sounded when a k...

Page 277: ...be accepted No connection can be made with the RSD during operation from the control panel of the local machine Make the connection while no operations are performed on the local machine Functions To...

Page 278: ...ulse line 20pps is selected Functions This function can be used to set the volume when monitoring communication Use Setting Procedure The default setting is LOW OFF LOW HIGH Monitor sound output perio...

Page 279: ...rammed Use Setting Procedure The contents of registration Destination name 20characters FAX No 30 digits Sub address 20 digits SID 20 digits Modem speed 33 6 kbps 14 4 kbps 9 6 kbps Registered data Au...

Page 280: ...ox ID cannot be the same as a mailbox ID Functions This function can be used to program the relay boxes in order for this machine acting as a relay station to receive a document from another fax machi...

Page 281: ...y use the memory TX job It is selectable by soft switch to transmit only pages which have failed to transmit if communication error occurs on the way transmitting document In this case page number on...

Page 282: ...image length reduction 455 mm to 808 mm Divide into 2 pages with 100 809 mm to 1 208 mm Divide into 3 pages with 100 1 209 mm or more Divide into 3 pages or more with 100 A4S OFF Less than 202 mm 1 pa...

Page 283: ...00 333 mm to 494 mm Divide into 3 pages with 100 495 mm or more Divide into 3 pages or more with 100 A5 OFF Less than 140 mm 1 page with 100 141 mm to 187 mm 1 page with 140 mm image length reduction...

Page 284: ...ide into 2 pages with 100 527 mm to 785 mm Divide into 3 pages with 100 786 mm or more Divide into 3 pages or more with 100 Legal OFF Less than 348 mm 1 page with 100 349 mm to 385 mm 1 page with 347...

Page 285: ...Divide into 4 pages or more ON Less than 198 mm 1 page 199 mm to 388 mm Divide into 2 pages 389 mm to 578 mm Divide into 3 pages 579 mm or more Divide into 4 pages or more A4S OFF Less than 289 mm 1...

Page 286: ...m Divide into 3 pages 1 257 mm or more Divide into 4 pages or more ON Less than 420 mm 1 page in 204 mm or less it prints to Letter 421 mm to 832 mm Divide into 2 pages 833 mm to 1 244 mm Divide into...

Page 287: ...249 mm to 368 mm Divide into 3 pages 369 mm or more Divide into 4 pages or more Recording paper size Footer Length of received image Printing Recording paper size Footer Length of received image Prin...

Page 288: ...852 mm or more Divide into 3 pages or more 1 mm to 24 mm of end is cut ON Less than 285 mm 1 page in 160 mm or less it prints to A5 286 mm to 309 mm Print into 1 page 1 mm to 24 mm of end is cut 310 m...

Page 289: ...or more Divide into 3 pages or more 1 mm to 24 mm of end is cut ON Less than 136 mm 1 page 137 mm to 160 mm Print into 1 page 1 mm to 24 mm of end is cut 161 mm to 264 mm Divide into 2 pages 265 mm t...

Page 290: ...559 mm to 797 mm Divide into 3 pages 798 mm or more Divide into 3 pages or more 1 mm to 24 mm of end is cut ON Less than 267 mm 1 page in 152 mm or less it prints to Invoice 268 mm to 291 mm Print int...

Page 291: ...inting begins as soon as the first page of the document is received PRINT RX Use Setting Procedure The default setting is MEMORY RX MEMORY RX PRINT RX Functions This function can be used to set the re...

Page 292: ...ea 4 mm 1 4 in The following table is the image printable area of each recording paper size due to setting of footer print Functions This function can be used to set whether or not the reception infor...

Page 293: ...fax number programmed in this machine s one touch dial keys Use Setting Procedure The default setting is OFF OFF ON Functions Every 60 transmissions receptions a report can be printed to show the res...

Page 294: ...unction can be used to set whether the report showing the result of a reception is printed automatically after mailbox reception is finished If regular reception is not finished normally a report will...

Page 295: ...the service mode 7 1 1 Procedure 1 Press the Utility key 2 Press the following keys in this order 3 Stop 0 0 Stop 0 1 4 The Service mode menu screen will appear 7 1 2 Exiting Press the Reset key 7 1 3...

Page 296: ...SPEED P 40 RX SPEED P 40 TX LEVEL P 40 RX LEVEL P 41 DTMF LEVEL P 41 CNG LEVEL P 41 CED LEVEL P 41 ECM MODE P 41 CODING SCHEME P 41 REPORT DESTINATION P 42 TONER EMPTY REPORT P 42 IU LIFE REPORT P 42...

Page 297: ...SLOVENIA QATAR NETHERLANDS UNITED KINGDOM POLAND BAHRAIN FINLAND AUSTRALIA ROMANIA KUWAIT DENMARK CHINA RUSSIA SAUDIARABIA SWITZERLAND NEW ZEALAND SINGAPORE JAPAN Functions Transmit start speed setti...

Page 298: ...2 dBm 3 dBm to 9 dBm 10 dBm 11 dBm to 16 dBm 17 dBm Functions Answer tone output level Use Setting Procedure The default setting is 10 dBm 2 dBm 3 dBm to 9 dBm 10 dBm 11 dBm to 16 dBm 17 dBm Functions...

Page 299: ...er any of the above conditions has occurred until the condition disap pears If two or more conditions occur only one report will be produced Functions Select to generate a report to a specific destina...

Page 300: ...ime out when data from PC is interrupted during GDI printing Use Setting Procedure The default setting is 60sec 5sec 10sec 20sec 30sec 40sec 50sec 60sec Functions Download firmware from this machine t...

Page 301: ...ent only and should NOT be used B RELAY TEST This test is for factory adjustment only and should NOT be used C DIAL TEST This test is for factory adjustment only and should NOT be used D VOLUME TEST F...

Page 302: ...etting values recorded MODE Initialized Items Default Report List UTILITY MODE MACHINE SETTING BUZZER VOLUME LOW MACHINE STATUS LIST ADMIN MANEGEMENT REMOTE MONITOR LIMITED none COMM SETTING TONE PULS...

Page 303: ...UTO RECEPTION REPLY ADDRESS HEADER PRINT None None None None None OFF None OFF MACHINE STATUS LIST SCAN SETTING RESOLUTION IMAGE FORMAT CODING METHOD 300 X 300 TIFF MH MACHINE STATUS LIST TX RX Result...

Page 304: ...code is set in the service mode The marketing area code is set using the RSD utility software FLASH ROM CLEAR is cleared using the service mode In this case the initial settings are determined accord...

Page 305: ...West Europe in the MARKETING AREA function Do not select each country Marketing area Country STANDARD BALTIC BAHRAIN INDONESIA ISRAEL KUWAIT OMAN PHILIPPINE POLAND QUTAR ROMANIA RUSSIA SAUDIARABIA SL...

Page 306: ...1 0 0 0 0 0 0 0 16 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 17 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 18 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 307: ...1 0 0 0 0 0 0 0 1 0 51 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 52 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 53 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 308: ...0 0 0 16 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 17 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 18 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 309: ...0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 51 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 52 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 53 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 310: ...0 0 0 0 0 0 16 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0 17 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 18 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 311: ...0 0 0 1 0 0 0 0 0 0 0 1 0 51 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 52 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 53 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 312: ...0 11 0 0 0 0 0 0 0 0 43 0 0 0 0 0 0 0 0 12 0 0 0 0 0 0 0 1 44 0 0 0 0 0 0 0 0 13 0 0 0 0 1 0 0 0 45 0 0 0 0 0 0 0 0 14 0 1 0 0 0 0 0 0 46 0 1 0 1 0 0 0 0 15 1 0 0 0 0 0 0 0 47 0 0 0 0 0 0 0 0 16 1 1 0...

Page 313: ...f time at 1st cycle P 64 4 3 Ring off time at 1 st cycle to approve incoming ring 07 8 Dial tone or busy tone detection P 65 7 PSTN PBX setting 6 PBX dial tone detect 5 Dial mode select 4 3 2 1 Tx lev...

Page 314: ...mer T5 18 6 5 G3 mode training quality level P 73 4 3 2 1 Redefine re dial attempts counter 19 8 7 6 5 CNG signal level P 74 4 3 2 1 DTMF high frequency level 20 5 4 3 2 1 Redefine redial interval P 7...

Page 315: ...ype for V 34 modem P 88 7 Auto dial learning for V 34 modem 6 5 4 RX start symbol rate for V 34 modem 3 2 1 TX start symbol rate for V 34 modem 38 7 Set reset V 34 transmit level deviation P 89 6 5 V...

Page 316: ...7 It is possible to register E mail address in Relay box registration 51 4 3 T 30 monitor report selection P 97 2 Send un sent page mode for memory transmission 52 Reserved P 97 53 Reserved P 97 54 8...

Page 317: ...06 Adjustment Setting 63 8 key definition in PBX mode P 105 2 FAX Tx image adjust 1 TX result report with image 64 6 Print RX error report on RX side if no FAX signal is detected P 105 5 10 pps 20 pps...

Page 318: ...ed by user only changeable by serviceman in service mode Bit No Designation Function Initial Setting Bit HEX 8 Reserved Reserved 0 0 7 Reserved Reserved 0 6 Reserved Reserved 0 5 Reserved Reserved 0 4...

Page 319: ...tial Setting Bit HEX 8 Send out NSF frame with station ID 1 Yes 1 8 0 No 7 Number of pause within phone number 0 No limitation 0 1 Max up to 2 P within inputted telephone number 6 Re dial prohibit for...

Page 320: ...3 seconds or until next incoming T30 signal Bit No Designation Function Initial Setting Bit HEX 8 Reserved Reserved 0 0 7 Reserved Reserved 0 6 Reserved Reserved 0 5 Reserved Reserved 0 4 Visible ala...

Page 321: ...90 Bit 8 0 0 1 1 Bit 7 0 1 0 1 1 1 2 9 Reserved 2 2 3 8 3 3 4 7 4 4 5 6 5 5 6 5 6 6 7 4 7 7 8 3 8 8 9 2 9 9 10 1 0 10 1 10 Bit 6 0 0 1 1 Bit 5 0 1 0 1 MR 33 40 30 Reserved Bit 2 0 0 1 1 Bit 1 0 1 0 1...

Page 322: ...elect PBX line type 6 PBX dial tone detect 0 Not to detect dial tone before pre fix number 0 1 Detect dial tone before the pre fix number in PBX mode 5 Dial mode select 0 DTMF PB 0 1 Pulse DP 4 Tx lev...

Page 323: ...ct busy tone after dialing 0 Not to detect 1 1 Detect busy tone after dialing 6 Sending CED signal After connection 0 Not to send 1 1 Send CED signal before DIS signal after connec tion 5 Reserved Res...

Page 324: ...nitial Setting Bit HEX 8 Ringer frequency detection 0 0 7 0 6 Reserved Reserved 0 5 TSI CSI append 0 Not append before send out TSI CSI 0 1 Automatically insert 4 Reserved Reserved 0 0 3 Reserved Rese...

Page 325: ...transaction for TX RX RTN signal 7 Confirmation report result field 0 Print OK 0 1 Print NG in case of sending or receiving RTN signal 6 Get gap time between digit for pulse dial 1 5 0 4 RX PIP T 30...

Page 326: ...0 No 0 1 Yes 6 Pulse dial allowed to select 0 Yes 0 1 Not allowed 5 Protocol signal display mode 0 Not to display 0 1 Display V8 or T30 command within communication 4 Reserved Reserved 0 0 3 Reserved...

Page 327: ...R8 7 7 lines mm Super fine R8 15 4 line mm Ultra fine R8 15 4 lines mm Bit No Designation Function Initial Setting Bit HEX 8 MR capability for G3 0 Yes 0 1 1 No 7 Delay time between transaction 0 6 0...

Page 328: ...on 5 Reserved Reserved 0 4 Reserved Reserved 0 2 3 Time between V 34 ANSam signal and FSK DIS signal 0 2 1 1 0 Timer 50 ms 60 ms 70 ms 80 ms 100 ms 120 ms 140 ms 160 ms Bit 3 0 0 0 0 1 1 1 1 Bit 2 0 0...

Page 329: ...cation coding method 1 1 1 Coding method MMR MR MH JBIG Bit 2 0 0 1 1 Bit 1 0 1 0 1 Bit No Designation Function Initial Setting Bit HEX 8 Reserved Reserved 0 0 7 Reserved Reserved 0 6 CED frequency 0...

Page 330: ...t RX speed communication than level 3 2 1 when poor line condition Bit No Designation Function Initial Setting Bit HEX 8 Reserved Reserved 0 0 7 Reserved Reserved 0 6 G3 mode training qual ity level 0...

Page 331: ...4 13 12 11 10 Bit 8 0 0 0 0 0 0 0 0 Bit 7 0 0 0 0 1 1 1 1 Bit 6 0 0 1 1 0 0 1 1 Bit 5 0 1 0 1 0 1 0 1 Level dBm 9 8 7 6 5 4 3 2 Bit 8 1 1 1 1 1 1 1 1 Bit 7 0 0 0 0 1 1 1 1 Bit 6 0 0 1 1 0 0 1 1 Bit 5...

Page 332: ...4 0 0 3 0 2 0 1 0 Interval min 0 1 2 3 4 5 6 7 8 9 10 11 Bit 5 0 0 0 0 0 0 0 0 0 0 0 0 Bit 4 0 0 0 0 0 0 0 0 1 1 1 1 Bit 3 0 0 0 0 1 1 1 1 0 0 0 0 Bit 2 0 0 1 1 0 0 1 1 0 0 1 1 Bit 1 0 1 0 1 0 1 0 1...

Page 333: ...g of CNG duration after dial ing Be sure to make the No of RINGS setting to a value shorter than the CNG dura tion after dialing setting Bit 8 Sender machine s name will show on the other party s LCD...

Page 334: ...y input energy over threshold 0 1 By PTT regulation tone frequency 5 Reserved Reserved 0 4 CED signal output level 0 7 3 1 2 1 1 1 Level dBm 17 16 15 14 13 12 11 10 Bit 4 0 0 0 0 0 0 0 0 Bit 3 0 0 0 0...

Page 335: ...served Reserved 0 5 Reserved Reserved 0 4 Reserved Reserved 0 0 3 Reserved Reserved 0 2 Reserved Reserved 0 1 Reserved Reserved 0 Bit No Designation Function Initial Setting Bit HEX 8 Reserved Reserve...

Page 336: ...1 1 0 0 1 1 0 0 1 Bit 1 0 1 0 1 0 1 0 1 0 1 0 Level dBm 11 12 13 14 15 16 17 18 19 20 Bit 6 0 0 0 0 0 0 0 0 0 0 Bit 5 0 0 0 0 0 1 1 1 1 1 Bit 4 1 1 1 1 1 0 0 0 0 0 Bit 3 0 1 1 1 1 0 0 0 0 1 Bit 2 1 0...

Page 337: ...itial Setting Bit HEX 8 Reserved Reserved 0 0 7 Reserved Reserved 0 6 Reserved Reserved 0 5 Reserved Reserved 0 4 Immunity for dial tone receiver 0 0 3 0 2 0 1 0 Level dBm 0 1 2 3 4 5 6 7 Bit 4 0 0 0...

Page 338: ...500 600 700 Bit 8 0 0 0 0 0 0 0 0 Bit 7 0 0 0 0 1 1 1 1 Bit 6 0 0 1 1 0 0 1 1 Bit 5 0 1 0 1 0 1 0 1 Time ms 800 900 1000 1100 1200 1300 Bit 8 1 1 1 1 1 1 Bit 7 0 0 0 0 1 1 Bit 6 0 0 1 1 0 0 Bit 5 0 1...

Page 339: ...8 Bit 5 0 0 0 0 0 0 0 0 0 0 Bit 4 0 0 0 0 0 0 0 0 1 1 Bit 3 0 0 0 0 1 1 1 1 0 0 Bit 2 0 0 1 1 0 0 1 1 0 0 Bit 1 0 1 0 1 0 1 0 1 0 1 Time sec 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 Bit 5 0 0 0 0 0 0 1...

Page 340: ...Bit 2 0 0 1 1 0 0 1 1 0 0 1 Bit 1 0 1 0 1 0 1 0 1 0 1 0 Level dBm 11 12 13 14 15 16 17 18 19 20 Bit 6 0 0 0 0 0 0 0 0 0 0 Bit 5 0 0 0 0 0 1 1 1 1 1 Bit 4 1 1 1 1 1 0 0 0 0 0 Bit 3 0 1 1 1 1 0 0 0 0 1...

Page 341: ...0 0 7 Reserved Reserved 0 6 Reserved Reserved 0 5 Reserved Reserved 0 4 Reserved Reserved 0 0 3 Reserved Reserved 0 2 Reserved Reserved 0 1 Reserved Reserved 0 Bit No Designation Function Initial Set...

Page 342: ...echo protection tone 0 Off 0 1 On 5 Compromise equalize enable CEQ in the transmit path TCEQ 0 No 0 1 Yes 4 Compromise equalize enable CEQ in the receiver path RCEQ 0 No 0 0 1 Yes 3 Reserved Reserved...

Page 343: ...1 4 0 0 3 Dial tone frequency Low range index 0 2 0 1 0 Time 300 ms 600 ms 1 sec 2 sec Bit 8 0 0 1 1 Bit 7 0 1 0 1 Frequency range 375 Hz to 462 Hz 310 Hz to 380 Hz 462 Hz to 580 Hz Bit 6 0 0 0 Bit 5...

Page 344: ...ption or enter the communication phase Bit No Designation Function Initial Setting Bit HEX 8 Re dial attempts continue fail counter 0 No any limitation 1 8 1 limit up to bit 1 to 4 7 Reserved Reserved...

Page 345: ...odem 0 5 0 4 0 0 3 TX start symbol rate for V 34 modem 0 2 0 1 0 Symbol rate 3429 sym s 3200 sym s 3000 sym s 2800 sym s 2400 sym s Max speed 33 6 kbps 31 2 kbps 26 4 kbps 24 0 kbps 21 6 kbps Bit 6 0...

Page 346: ...Yes Flags number 2 4 8 16 Bit 6 0 0 1 1 Bit 5 0 1 0 1 Bit No Designation Function Initial Setting Bit HEX 8 Disable V 34 TX for V 34 modem 0 No 0 0 1 Yes 7 Disable V 34 RX for V 34 modem 0 No 0 1 Yes...

Page 347: ...17 V 17 14400 bps 12200 bps 9600 bps 7200 bps Bit 8 0 0 0 0 Bit 7 0 0 0 0 Bit 6 0 0 1 1 Bit 5 0 1 0 1 Speed V 29 V 29 V 27 V 27 ter 9600 bps 7200 bps 4800 bps 2400 bps Bit 8 0 0 0 0 Bit 7 1 1 1 1 Bit...

Page 348: ...200 bps 9600 bps 7200 bps Bit 8 0 0 0 0 Bit 7 0 0 0 0 Bit 6 0 0 1 1 Bit 5 0 1 0 1 Speed V 29 V 29 V 27 V 27 ter 9600 bps 7200 bps 4800 bps 2400 bps Bit 8 0 0 0 0 Bit 7 1 1 1 1 Bit 6 0 0 1 1 Bit 5 0 1...

Page 349: ...Reserved 0 2 Reserved Reserved 0 1 Reserved Reserved 0 Bit No Designation Function Initial Setting Bit HEX 8 Reserved Reserved 0 0 7 Reserved Reserved 0 6 Reserved Reserved 0 5 Reserved Reserved 0 4...

Page 350: ...served Reserved 0 0 7 Reserved Reserved 0 6 Closed network 0 OFF 0 1 ON 5 Call transfer 0 OFF 0 1 ON 4 NO of call transfer 0 3 3 0 2 1 1 1 Value 0 1 2 3 4 5 6 7 Bit 4 0 0 0 0 0 0 0 0 Bit 3 0 0 0 0 1 1...

Page 351: ...ngs timer 0 No 0 0 1 Yes 7 Reserved Reserved 0 6 Reserved Reserved 0 5 Reserved Reserved 0 4 RX print mode 0 RX one page then print one page PRINT RX 1 A 1 Start to print after receiving all pages MEM...

Page 352: ...etting keep the mail will be kept on POP3 server Bit No Designation Function Initial Setting Bit HEX 8 Activity report 0 No 1 8 1 Yes 7 Reservation report 0 No 0 1 Yes 6 TX result report 0 No 0 1 Yes...

Page 353: ...ased on RX RESULT REPORT setting 0 1 Always printing 5 Redial method if communication fail 0 Redial again 0 1 Based on redial time interval 4 No of rings 0 1 3 0 2 0 1 1 No of rings 1 2 3 4 5 6 7 8 Bi...

Page 354: ...Reserved Reserved 0 Descrip tion Not to print Print report for each transaction Print report while report ing error Not used Bit 4 0 0 1 1 Bit 3 0 1 0 1 Bit No Designation Function Initial Setting Bit...

Page 355: ...6 1 5 Memory near full capacity for scanning 0 4 1 8 3 Reserved Reserved 0 2 Reserved Reserved 0 1 Reserved Reserved 0 Date 2006 NOV 19 19 NOV 2006 NOV 19 2006 Bit 7 0 0 1 Bit 6 0 1 0 Date 2006 11 19...

Page 356: ...Reserved 0 4 Reserved Reserved 0 0 3 Reserved Reserved 0 2 Reserved Reserved 0 1 Reserved Reserved 0 Bit No Designation Function Initial Setting Bit HEX 8 Reserved Reserved 0 0 7 Reserved Reserved 0...

Page 357: ...1 0 1 Time between mean time Greenwich mean time T 02 00 02 30 03 00 03 30 Bit 6 0 0 0 0 Bit 5 0 0 0 0 Bit 4 0 0 0 0 Bit 3 1 1 1 1 Bit 2 0 0 1 1 Bit 1 0 1 0 1 Time between mean time Greenwich mean ti...

Page 358: ...Bit 6 0 0 0 0 Bit 5 1 1 1 1 Bit 4 0 0 0 0 Bit 3 1 1 1 1 Bit 2 0 0 1 1 Bit 1 0 1 0 1 Time between mean time Greenwich mean time T 12 00 00 30 01 00 01 30 Bit 6 0 1 1 1 Bit 5 1 0 0 0 Bit 4 1 0 0 0 Bit 3...

Page 359: ...0 5 0 4 0 0 3 0 2 0 1 0 Time between mean time Greenwich mean time T 06 00 06 30 07 00 07 30 Bit 6 1 1 1 1 Bit 5 0 0 0 0 Bit 4 1 1 1 1 Bit 3 1 1 1 1 Bit 2 0 0 1 1 Bit 1 0 1 0 1 Time between mean time...

Page 360: ...width of the image Bit 3 If bit 3 is set to 1 machine will print out the incoming page even if password is not correct Bit No Designation Function Initial Setting Bit HEX 8 Reserved Reserved 0 6 7 Fax...

Page 361: ...F 3 1 2 1 1 1 No of rings 1 2 3 4 5 6 7 8 Bit 4 0 0 0 0 0 0 0 0 Bit 3 0 0 0 0 1 1 1 1 Bit 2 0 0 1 1 0 0 1 1 Bit 1 0 1 0 1 0 1 0 1 No of rings 9 10 11 12 13 14 15 16 Bit 4 1 1 1 1 1 1 1 1 Bit 3 0 0 0 0...

Page 362: ...ax signal from the other party is detected Bit 5 Prevents user to change PPS if this bit set to 0 Bit No Designation Function Initial Setting Bit HEX 8 key definition in PBX mode 0 default is internal...

Page 363: ...partial page the receiving party generates the retransmit request with erroneous frame num bers Here is an example where frame 1 and frame 3 are subjected to error Transmission Receiving Partial page...

Page 364: ...ntrol 9 2 1 Procedure of G3 mode communication Basic communications diagram of G3 mode Drawing Line Control G3 machine Receiving This machine Transmission This machine Receiving G3 machine Transmissio...

Page 365: ...al Transmit Command EOM End of Message 1 100 Hz EOP End of Procedure FTT Failure to Train MCF Message Confirmation 1 650 Hz or 1 850 Hz MPS Multi Page Signal NCS Non Standard Facilities Command NCF No...

Page 366: ...00 46 88 00 PROTOCOL MONITOR REPORT FCF Facsimile Control Field 83 DCS 80 DIS FIF Facsimile Information Field Means Last Control Field Means address HEX 1 2 0 0 4 6 8 8 0 0 Data Bit 0 0 0 0 0 0 0 0 0...

Page 367: ...Two dimensional coding capability 0 Invalid 1 Two dimensional coding Bit No Data signalling rate 14 13 12 11 0 0 0 0 V 27 ter fall back mode 0 0 0 1 Rec V 29 0 0 1 0 Rec V 27 ter 0 0 1 1 Rec V 27 ter...

Page 368: ...ine length 303 mm 1 1 1 Invalid Bit No Data signalling rate 18 17 0 0 Scan line length 215 mm 1 0 1 Scan line length 215 mm 1 1 0 Scan line length 303 mm 1 1 1 Invalid Bit No Recording length capabili...

Page 369: ...ype selection 0 metric based resolution 1 inch based resolution 45 0 Invalid 1 Metric based resolution preferred Do not care 46 Minimum scan line time capability for higher resolutions 0 T 15 4 T 7 7...

Page 370: ...operation 0 Half duplex operation only 1 Duplex operation 68 0 Invalid 1 JPEG coding 69 0 Invalid 1 Full color mode 70 Set to 0 0 Invalid 1 Preferred Huffmann tables 71 0 Invalid 1 12 bit pixel eleme...

Page 371: ...alid 1 HFX40 1 hashing capacity 0 Invalid 1 HFX40 1 hashing selection 88 Extend field 0 Without 1 With 89 0 Invalid 1 Alternative hashing system number 2 capacity 0 Invalid 1 Alternative hashing syste...

Page 372: ...Field Service Ver 1 0 Apr 2007 9 Fax Protocols 115 FK 506 Adjustment Setting 100 Set to 0 101 Set to 0 102 Set to 0 103 Set to 0 104 Extend field 0 Without 1 With Bit No Designation DIS DTC DCS...

Page 373: ...9 Fax Protocols Field Service Ver 1 0 Apr 2007 116 FK 506 Adjustment Setting Blank Page...

Page 374: ...n trouble When communication is discontinued due to item 3 or 4 transmission is retried In other case transmission is canceled without retry 10 1 2 Error occurring during transmission The transmission...

Page 375: ...mode one decoding line over 6 sec 0021 File full 0022 Owing to noise interference on the line receiving side can t receive correct data within spec ified time no ECM 0023 Received Remote monitoring pa...

Page 376: ...l after phase C within 20 seconds in V 34 0053 Modem disconnect after phase D in V 34 0054 Remote side disconnected after phase D in V 8 0055 Receive incorrect signal after sending DIS signal in V 34...

Page 377: ...our polling 0091 Sending out DCS TCF signal 3 times consecutively but no signal in response from receiver 0092 Remote side disconnected during transmitting phase 0093 Received DCN signal after sendin...

Page 378: ...CN 00CD At phase D transmitting unit sends out EOM 3 times consecutively but receives no answer 00CE At phase D transmitting unit sends out EOM but receives DCN 00CF Received incorrect signal after se...

Page 379: ...e D transmitting unit sends out EOR_MPS 3 times consecutively but no answer 00F2 Received incorrect response after sending EOR_MPS 00F3 Received ERR signal after sending EOR_MPS 00F4 Did not receive a...

Page 380: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 381: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Page 382: ...ide 10 2 1 7 Cleaning of the reflective sensor section 10 3 Other 11 3 1 Disassembly Adjustment prohibited items 11 3 2 Disassembly Assembly Cleaning list Other parts 12 3 2 1 Disassembly Assembly par...

Page 383: ...LEAR DATA 28 7 Mechanical adjustment 29 7 1 Leading edge skew adjustment 29 Troubleshooting 8 Jam display 31 8 1 Sensor layout 31 8 2 Solution 31 8 2 1 Initial check items 31 8 2 2 Misfeed at paper ta...

Page 384: ...ion Screw cramp to the main unit Document alignment Center Document loading Left image side up Modes 1 sided mode 2 sided mode Type of document Standard mode Plain paper 1 Sided mode 35 to 128 g m2 9...

Page 385: ...ransparencies Feed failure Label Sheet Feed failure Offset master Feed failure Sheets clipped or notched Damaged sheet Sheets patched Patched part folded or torn sheet Sheets misfed Type of original P...

Page 386: ...A5S NG NG NG NG NG NG OK OK 128 mm B6S NG NG NG NG NG NG NG OK Max original size 11 8 5 5 5 Mixed original size 11 x 17 8 5 x 11 8 5 x 14 8 5 x 11S 5 5 x 8 5 8 5 x 5 5S 11 11 x 17 OK OK 8 5 x 11 OK O...

Page 387: ...1 Product specifications Field Service Ver 1 0 Apr 2007 4 DF 605 MK 501 General Blank Page...

Page 388: ...he cleaning procedure represents the isopropyl alcohol 2 1 1 Replacing the pick up roller and feed roller A Periodically replaced parts cycle Pick up roller Every 200 000 prints Feed roller Every 200...

Page 389: ...ear 2 and the bushing 3 10 Remove two pins 4 11 Remove the feed roller 5 NOTE Use care not to lose the pin 12 To reinstall reverse the order of removal 2 1 2 Replacing the separation roller A Periodic...

Page 390: ...eak the holder 5 Remove the separation roller 1 from the shaft 6 To reinstall reverse the order of removal 2 1 3 Cleaning of the pick up roller feed roller and separation roller A Periodically cleanin...

Page 391: ...roll 2 3 Lift up the original feed tray 1 4 Using a soft cloth dampened with alcohol wipe the roll 2 5 Open the duplexing document feeder 6 Using a soft cloth dampened with alcohol wipe the roll 1 2 1...

Page 392: ...y 1 4 Using a soft cloth dampened with alcohol wipe the roller 2 5 Remove the front cover and rear cover See P 12 6 Disconnect eight connectors 1 on the board 7 Remove the lever 1 8 Remove eight screw...

Page 393: ...parts cycle Scanning guide Every 50 000 prints 1 Open the duplexing document feeder 2 Using a soft cloth dampened with alcohol wipe the scanning guide 1 clean of dirt 2 1 7 Cleaning of the reflective...

Page 394: ...r more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable Resistors on Board NOTE Do not turn the variable resistors on boards for which no ad...

Page 395: ...e original feed tray and remove the rear cover 4 4 Remove the screw 5 and the washer 6 and remove the stopper 7 5 Lift up the original feed tray 6 Remove four screws 8 and remove the original feed tra...

Page 396: ...1 2 Remove two screws 1 and remove the ADF 2 3 3 3 Mount kit MK 501 1 Remove the ADF See P 13 2 Remove nine screws 1 and then remove the rear cover 2 of the main body NOTE Make sure that the screws i...

Page 397: ...rear upper cover 2 NOTE Make sure to hold the angle detect ing lever 3 with fingers at the time of removing or installing 4 Remove three screws 1 and remove the rear left cover 2 5 Remove four screws...

Page 398: ...Remove two screws 1 and remove the rear right cover 2 7 Disconnect three connectors 1 the screw of the grounding wire 2 and the wire saddle 3 8 Remove four screws 1 and remove the rear right hinge mou...

Page 399: ...data See P 28 6 Perform document width detection adjustment See P 27 7 Turn OFF the main power switch and turn it ON again and check whether size detec tion operates normally 8 Upgrade the firmware S...

Page 400: ...nd the cutout of the mounting bracket 3 Turn the variable resistor 1 counter clockwise until it stops 4 Reinstall the gear 1 NOTE Note the mounting position of the gear and the variable resistor 5 Con...

Page 401: ...rn OFF the main power switch and turn it ON again and check whether size detec tion operates normally 3 3 6 Complete stamp unit 2 1 Open the upper door 1 2 Open the processing guide 2 3 Remove the scr...

Page 402: ...replace stamp 2 1 Open the upper door 1 2 Open the processing guide 2 3 Remove the stamp 4 Reinstall the new replace stamp 2 1 NOTE Align the protrusion 2 of the stamp to the crevice 3 of the holder...

Page 403: ...splay section 1 of the duplexing document feeder Updating Green and red light up alter nately Successful completion Blinks in green Failure Blinks in red If failure occurs redo the procedure from step...

Page 404: ...ilation etc levelness of the installation site 5 The original has a problem that may cause a defective image 6 The density is properly selected 7 The Original Glass slit glass or related part is dirty...

Page 405: ...1 3 Changing the setting value in service mode functions 1 Select the desired item using key 2 Select the setting value using key or the 10 key pad 3 Validate the selection by pressing the OK key 4 To...

Page 406: ...ons 400 6 0 mm 1 Make a full size copy of the test chart 2 Measure the length of reference line A on the copy to determine if the deviation falls within the specified range If it falls outside the spe...

Page 407: ...re the distance between reference line B on the copy and the top edge of the copy width B and determine if the amount of error in width B falls within the specified range If it falls outside the speci...

Page 408: ...test chart 2 Using a scale measure the distance between reference line C on the copy and the leading edge of the copy length C and determine if the amount of error in length C falls within the specif...

Page 409: ...m the follow ing steps to make an adjustment 3 Enter ADJUST of the Service mode 4 Select ADF SUB REGIST2 and press the OK key 5 Using key select the appropriate setting value 6 Press the OK key to val...

Page 410: ...The Scanner does not make any scan motion Paper passage operation continues until all pages of the document loaded in the unit have been fed in Use When a paper misfeed of originals occurs Setting pro...

Page 411: ...her size detection operates normally 4344F3C531DA Functions To automatically adjust the detection level of original path sensor Use When each sensor is replaced When original size detection error occu...

Page 412: ...five consecu tive times 2 Fold each of the sample copies as illustrated and check for any devia tion Specifications 0 3 0 mm 3 If the deviation does not fall within the specified range perform the fol...

Page 413: ...F 605 MK 501 Adjustment Setting 6 If there is a deviation as shown on the figure turn the screw clockwise to adjust it 7 After the adjustment procedure has been completed tighten the decora tive screw...

Page 414: ...4 Check item Action Does paper meet product specifications Replace paper Is the paper curled wavy or damp Replace paper Instruct the user on the correct paper storage procedures Is a foreign object p...

Page 415: ...blocked even after the set period of time has elapsed after the original detection sensor PC8 ADF is blocked by the paper The registration sensor PC9 ADF is not blocked even after the set period of ti...

Page 416: ...PC9 ADF Original detection sensor PC8 ADF Main control board PBA CONT Step Action WIRING DIAGRAM Control signal Location Electrical component 1 Initial check items 2 PC9 ADF I O check PBA CONT CN6CONT...

Page 417: ...r exit section The exit turnover sensor PC10 ADF is not unblocked even after the set period of time has elapsed after the original detection sensor PC8 ADF is unblocked by the paper Relevant electrica...

Page 418: ...The Lock signal remains HIGH for a predetermined continuous period of time while ADF cooling fan motor is rotating Relevant electrical parts Cooling fan motor M3 ADF Main control board PBA CONT Step...

Page 419: ...9 Malfunction code Field Service Ver 1 0 Apr 2007 36 DF 605 MK 501 Troubleshooting Blank Page...

Page 420: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 421: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Page 422: ...r 2 10 3 Other 11 3 1 Disassembly Adjustment prohibited items 11 3 2 Disassembly Assembly Cleaning list Other parts 12 3 2 1 Disassembly Assembly parts list 12 3 3 Disassembly Assembly procedure 12 3...

Page 423: ...Adjustment 23 6 2 ADF Leading Edge Skew Adjustment 24 Troubleshooting 7 Jam Display 27 7 1 Misfeed display 27 7 1 1 Display resetting procedure 27 7 2 Sensor layout 27 7 3 Solution 28 7 3 1 Initial Ch...

Page 424: ...m2 Plain paper 60 to 90 g m2 Sizes A3 A4S A4 A5S B4 B5S B5 11 x 17 11 x 14 Legal LetterS Letter InvoiceS and Invoice A3 and A4 B4 and B5 11 x 17 and Letter Legal and LetterS Legal and Invoice LetterS...

Page 425: ...1 Product specification Field Service Ver 1 0 Apr 2007 2 DF 502 General Blank Page...

Page 426: ...feed roller A Periodically cleaning parts cycle Pick up roller Every 30 000 prints Feed roller Every 30 000 prints B Periodically replaced parts cycle Pick up roller Every 120 000 prints Feed roller...

Page 427: ...2 Open the document feed section cover See P 14 3 Snap off two C clips 1 4 Remove two bearings 2 and the pick up roller feed roller assy 3 5 Snap off the C clip 1 and remove the lever 2 and the holder...

Page 428: ...eparation roller A Periodically cleaning parts cycle Separation roller Every 30 000 prints B Periodically replaced parts cycle Separation roller Every 120 000 prints C Cleaning procedure 1 Remove two...

Page 429: ...ocedure 1 Open the upper door 2 Remove two screws 1 and the sep arator section protective cover 2 3 Unhook the spring 1 and remove the separation roller assy 2 4 Remove the separation roller 1 5 To re...

Page 430: ...ion rolls Every 30 000 prints B Cleaning procedure 1 Raise the automatic document feeder 2 Using a soft cloth dampened with alcohol wipe the registration rolls 1 clean of dirt 3 Remove the rear cover...

Page 431: ...2 1 4 Cleaning of the exit rollers rolls A Periodically cleaning parts cycle Exit rollers Every 30 000 prints Exit rolls Every 30 000 prints B Cleaning procedure 1 Remove the rear cover See P 14 2 Re...

Page 432: ...g parts cycle Transport rolls Every 30 000 prints B Cleaning procedure 1 Remove the rear cover See P 14 2 Remove the document feeding tray See P 14 3 Remove three screws 1 and remove the registration...

Page 433: ...10 DF 502 Maintenance 2 1 6 Cleaning of length size sensor 2 A Periodically cleaning parts cycle Length size sensor 2 Every 30 000 prints B Cleaning procedure 1 Using a brush whisk dust and dirt off...

Page 434: ...re screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable resistors on board NOTE Do not turn the variable resistors on boards for which no adjust...

Page 435: ...the screws illus trated right with arrows have wash ers when installing 2 Remove four screws 1 and remove the uper rear cover 2 NOTE Make sure to hold the angle detect ing lever 3 with fingers at the...

Page 436: ...7 3 Other 13 DF 502 Maintenance 3 Remove the screw 1 to remove the grounding wire 4 Disconnect three connectors 1 and remove the harness out of the wire saddle 2 5 Remove the ADF 1 4688F2C519DA 1 4688...

Page 437: ...ment feed section cover 2 3 3 3 Rear cover 1 Open the upper door 2 Remove the screw 1 and six tabs 2 and remove the rear cover 3 3 3 4 Document feeding tray 1 Open the upper door 2 Remove the rear cov...

Page 438: ...enance 4 Remove three screws 1 and remove the document feeding tray 2 3 3 5 Document feeding tray cover 1 Remove the document feeding tray See P 14 2 Remove four screws 1 and remove the document feedi...

Page 439: ...e 3 3 6 DF control board 1 Open the upper door 2 Remove the rear cover See P 14 3 Disconnect all connectors from the interface board 4 Remove the screw 1 and remove the grounding wire 5 Remove two scr...

Page 440: ...ion etc levelness of the installation site 5 The original has a problem that may cause a defective image 6 The density is properly selected 7 The Original Glass slit glass or related part is dirty 8 C...

Page 441: ...de menu screen will appear 5 1 2 Exiting Press the Reset key 5 1 3 Changing the setting value in service mode functions 1 Select the desired item using key 2 Select the setting value using key or the...

Page 442: ...400 6 0 mm 1 Make a full size copy of the test chart 2 Measure the length of reference line A on the copy to determine if the deviation falls within the specified range If it falls outside the specifi...

Page 443: ...he distance between reference line B on the copy and the top edge of the copy width B and determine if the amount of error in width B falls within the specified range If it falls outside the specified...

Page 444: ...to make an adjustment 3 Enter ADJUST of the Service mode 4 Select ADF SUB REGIST1 and press the OK key 5 Using key select the appropriate setting value 6 Press the OK key to validate the setting valu...

Page 445: ...he document loaded in the unit have been fed in Use When a paper misfeed of originals occurs Setting procedure 1 Enter FUNCTION of the Service mode 2 Select ADF FEED TEST and press the OK key 3 Select...

Page 446: ...t Setting 6 Mechanical adjustment 6 1 ADF Height Adjustment 1 Turn the screw 1 so that the spacer contacts the glass at the scale posi tion of the copier Turn the screw clockwise to raise the ADF Turn...

Page 447: ...e occurs 1 Load the test chart 1 in the ADF and make five 1 sided copies NOTE Load the test chart lengthwise 2 Align each copy sample as shown on the left and check the deviation If the deviation fall...

Page 448: ...Adjustment Setting 4 If the deviation is as shown on the left move the graduations 1 of the ADF to the front 5 If the deviation is as shown on the left move the graduations 1 of the ADF to the rear 6...

Page 449: ...6 Mechanical adjustment Field Service Ver 1 0 Apr 2007 26 DF 502 Adjustment Setting Blank Page...

Page 450: ...ding message 7 1 1 Display resetting procedure Open the corresponding cover clear the sheet of paper misfed and close the cover 7 2 Sensor layout Display message Misfeed paper location Ref page ORIGIN...

Page 451: ...edge stop at the correct position to accommodate the paper Set as necessary Are the actuators found operational when checked for correct operation Correct or change the defective actuator Type Descrip...

Page 452: ...tor M1 has been energized Document left in the document transport section The registration sensor PS3 is blocked at timing when the power switch is turned ON the cover is opened and closed or a paper...

Page 453: ...M1 has been energized Document left in the document exit section The paper exit sensor PS5 is blocked at timing when the power switch is turned ON the cover is opened and closed or a paper misfeed or...

Page 454: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 455: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Page 456: ...ssembly procedure 6 3 3 1 Lower right cover 6 3 3 2 Right cover 6 3 3 3 AD drive board 7 3 3 4 Transport motor 7 3 4 Cleaning procedure 8 3 4 1 Duplex unit transport rollers rolls 8 3 4 2 Switch back...

Page 457: ...leshooting Field Service Ver 1 0 Apr 2007 ii Troubleshooting 6 Jam display 13 6 1 Misfeed display 13 6 1 1 Misfeed display resetting procedure 13 6 2 Sensor layout 14 6 3 Solution 15 6 3 1 Initial che...

Page 458: ...t Type Sheet duplex paper take up section Installation Installed to the right side door Power requirements DC24 V supplied from the copier DC5 V Size A3 A4S A4 A5S A5 B4 B5S B5 FLS Ledger Legal Letter...

Page 459: ...1 Product specifications Field Service Ver 1 0 Apr 2007 2 AD 504 General Blank Page...

Page 460: ...Field Service Ver 1 0 Apr 2007 2 Periodical check 3 AD 504 Maintenance Maintenance 2 Periodical check 2 1 Maintenance procedure Periodical check parts Periodically replaced parts are not employed...

Page 461: ...re screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable resistors on board NOTE Do not turn the variable resistors on boards for which no adjust...

Page 462: ...t No Section Part name Ref page 1 Exterior parts Lower right cover P 6 2 Right cover P 6 3 Board and etc AD drive board P 7 4 Others Transport motor P 7 No Section Part name Ref page 1 Duplex unit Dup...

Page 463: ...ntenance 3 3 Disassembly Assembly procedure 3 3 1 Lower right cover 1 Remove the screw 1 and the lower right cover 2 3 3 2 Right cover 1 Remove the lower right cover See P 6 2 Remove two screws 1 and...

Page 464: ...emove the right cover See P 6 3 Remove two screws 1 disconnect all connectors and remove the AD drive board 2 3 3 4 Transport motor 1 Remove the lower right cover See P 6 2 Remove the right cover See...

Page 465: ...s rolls 1 Open the front door of the duplex unit 2 Using a soft cloth dampened with alcohol wipe the duplex unit trans port rollers rolls 1 clean of dirt 3 4 2 Switch back unit transport rollers roll...

Page 466: ...2 Open the front door of the duplex unit 3 Using a soft cloth dampened with alcohol wipe the inside of the duplex unit ventilation section 1 clean of dirt 3 4 4 Bypass transport roller rolls 1 Remove...

Page 467: ...7 10 AD 504 Maintenance 4 Using a soft cloth dampened with alcohol wipe the bypass transport rollers 1 clean of dirt 5 Using a soft cloth dampened with alcohol wipe the bypass transport rolls 1 clean...

Page 468: ...ion etc levelness of the installation site 5 The original has a problem that may cause a defective image 6 The density is properly selected 7 The Original Glass slit glass or related part is dirty 8 C...

Page 469: ...ervice Mode function tree NOTE This setting menu contains only the cases in which the AD 504 is mounted 5 3 Setting in the service mode 5 3 1 SERVICE S CHOICE A LOOP ADJUST DUPLEX Service Mode Ref pag...

Page 470: ...occurs the error indicator lights up steadily and the display gives a corresponding message 6 1 1 Misfeed display resetting procedure Open the corresponding door clear the sheet of paper misfed and cl...

Page 471: ...6 Jam display Field Service Ver 1 0 Apr 2007 14 AD 504 Troubleshooting 6 2 Sensor layout 1 Transport sensor PS2 1 4532F4C502DA...

Page 472: ...rollers dirty deformed or worn Clean or change the defective roll roller Are the edge guide and trailing edge stop at the correct position to accommodate the paper Set as necessary Are the actuators f...

Page 473: ...6 Jam display Field Service Ver 1 0 Apr 2007 16 AD 504 Troubleshooting Blank Page...

Page 474: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 475: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Page 476: ...aning parts list 5 3 3 Disassembly Assembly procedure 5 3 3 1 Paper feed unit 5 3 3 2 Tray 7 3 3 3 Paper feed unit rear cover 7 3 3 4 PF drive board 8 3 3 5 Paper size detect board 8 3 4 Cleaning proc...

Page 477: ...1 Paper feed unit main scanning registration adjustment 14 Troubleshooting 7 Jam display 17 7 1 Misfeed display 17 7 1 1 Misfeed display resetting procedure 17 7 2 Sensor layout 18 7 3 Solution 19 7 3...

Page 478: ...unit Installation Installed on the underside of the copier Type Plain paper 60 to 90 g m2 250 sheets Recycled paper 60 to 90 g m2 Sizes Metric areas A3 A4S A4 A5 B4 B5S and B5 Inch areas Ledger 11 x...

Page 479: ...1 Product specification Field Service Ver 1 0 Apr 2007 2 PF 502 General Blank Page...

Page 480: ...lacing the feed roller A Periodically replaced parts cycle Feed roller Every 150 000 prints B Replacing procedure 1 Remove the paper feed unit See P 5 2 Remove the feed roller lock 1 Then slide and ta...

Page 481: ...re screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable resistors on board NOTE Do not turn the variable resistors on boards for which no adjust...

Page 482: ...per feed unit rear cover See P 7 2 Disconnect the connector 1 NOTE Make sure to install the ferrite core to be parallel with the PF drive board No Section Part name Ref page 1 Unit Paper feed unit P 5...

Page 483: ...1 in the rear 4 Open the tray 1 1 of the main body and tray 2 of the paper feeder unit and remove the two screws 3 in the front 5 Hold the positions of the main body as illustrated to lift it up and t...

Page 484: ...aintenance 3 3 2 Tray 1 Slide out the tray 2 Remove two screws 1 two fixed metal plates 2 and remove the tray 3 3 3 3 Paper feed unit rear cover 1 Remove the screw 1 and remove the paper feed unit rea...

Page 485: ...PF drive board 3 Remove two screws 1 and remove PF drive board 2 3 3 5 Paper size detect board 1 Remove the paper feed unit See P 5 2 Slide out the tray 3 Remove two screws 1 and remove the paper siz...

Page 486: ...l alcohol 3 4 1 Feed roller 1 Remove the feed rollers See P 3 2 Using a soft cloth dampened with alcohol wipe the two feed rollers 1 clean of dirt 3 4 2 Vertical transport rollers rolls 1 Open the pap...

Page 487: ...3 Other Field Service Ver 1 0 Apr 2007 10 PF 502 Maintenance Blank Page...

Page 488: ...ion etc levelness of the installation site 5 The original has a problem that may cause a defective image 6 The density is properly selected 7 The Original Glass slit glass or related part is dirty 8 C...

Page 489: ...Stop 0 0 Stop 0 1 4 The Service mode menu screen will appear 5 1 2 Exiting Press the Reset key 5 1 3 Changing the setting value in service mode functions 1 Select the desired item using key 2 Select t...

Page 490: ...g key select the desired setting value 5 Press OK key to define the setting value Functions To check for correct paper passage of the paper take up and transport system by let ting the copier consecut...

Page 491: ...UNCTION and press the OK key 4 Select the PRN TEST PATTERN and press the OK key 5 Select the TRAY2 and press the OK key 6 Select PATTERN 1 and press OK key to print out the test pattern 7 Check width...

Page 492: ...0 If width A is smaller than the speci fied range move the edge guide in the direction of the arrow 11 After the adjustment has been made produce a new test pattern and check for deviation 12 After th...

Page 493: ...6 Mechanical adjustment Field Service Ver 1 0 Apr 2007 16 PF 502 Adjustment Setting Blank Page...

Page 494: ...clear the sheet of paper misfed and close the cover Display message Misfeed paper location Ref Page PAPER JAM OPEN 2nd SIDE COVER Tray2 paper feed vertical transport section of the paper feed unit P 2...

Page 495: ...7 Jam display Field Service Ver 1 0 Apr 2007 18 PF 502 Troubleshooting 7 2 Sensor layout 1 Registration sensor PS1 2 Paper feed sensor PS2 4686F4C500DA 1 2...

Page 496: ...mp Change the paper Instruct the user in correct paper storage Is a foreign object present along the paper path or is the paper path deformed or worn Clean or change the paper path Are the rolls rolle...

Page 497: ...od of time after the paper has unblocked the registration sensor PS1 Paper left at the paper feed vertical transport section The paper feed sensor PS2 is blocked at timing when the power switch is tur...

Page 498: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 499: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Page 500: ...list 7 3 3 Disassembly Assembly procedure 7 3 3 1 Multi bypass tray 7 3 3 2 Paper feed solenoid 12 3 3 3 Removal and disassembly of the paper feed mechanical clutch 13 3 4 Cleaning procedure 16 3 4 1...

Page 501: ...Apr 2007 ii 6 2 Multiple bypass mechanical clutch adjustment 23 Troubleshooting 7 Jam Display 25 7 1 Misfeed display 25 7 1 1 Display resetting procedure 25 7 2 Sensor layout 26 7 3 Solution 27 7 3 1...

Page 502: ...Plain paper 60 to 90 g m2 100 sheets OHP film 20 sheets Thick paper 91 to 157 g m2 Postcards and labels Envelopes 10 sheets Recycled paper 60 to 90 g m2 100 sheets Size Width 90 X 297 mm Length 140 X...

Page 503: ...1 Product specification Field Service Ver 1 0 Apr 2007 2 MB 501 General Blank Page...

Page 504: ...ation roller assy Every 150 000 prints B Replacing procedure 1 Open the right door 2 Remove two screws 1 and remove the separation roller assy 2 3 To reinstall reverse the order of removal 2 1 2 Repla...

Page 505: ...e 3 Remove four screws 1 disconnect the connector 2 and remove the paper feed assy 3 4 Snap off three C rings 1 and slide the shaft to remove the gear 2 5 Remove two bearings 1 and remove the feed rol...

Page 506: ...eld Service Ver 1 0 Apr 2007 2 Periodical check 5 MB 501 Maintenance 6 Snap off the C clip 1 and two C rings 2 and remove the feed roller 3 7 To reinstall reverse the order of removal 4687F2C524DA 2 3...

Page 507: ...re screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable resistors on board NOTE Do not turn the variable resistors on boards for which no adjust...

Page 508: ...emove two screws 1 and remove the right rear cover 2 of the main body 2 Open the right cover 3 Remove the wire saddle 1 and dis connect two connectors 2 No Section Part name Ref page 1 Unit Multi bypa...

Page 509: ...2007 8 MB 501 Maintenance 4 Remove two screws 1 and remove the upper cover 2 5 Remove four screws 1 and remove the multiple bypass 2 6 Remove two screws 1 and remove the guide plate 2 4687F2C001DA 1 2...

Page 510: ...nce B Reinstallation procedure 1 Remove two screws 1 and remove the right rear cover 2 of the main body 2 Remove two screws 1 and remove the upper cover 2 3 Remove two screws 1 and remove the lower co...

Page 511: ...rew 1 and remove the rear cover 2 5 Install the multiple bypass 2 and temporarily tighten the four screws 1 NOTE Put the middle hook 3 of the multi ple bypass on the right door 6 Install wire saddle 1...

Page 512: ...n 1 at the position as illustrated 9 Close the right door Correctly posi tion the multiple bypass with refer ence to the positioning pin 10 Firmly tighten the four screws to fix the multiple bypass 1...

Page 513: ...the lever 1 contact the gear shaft 2 14 Tighten the screw 3 to fix it 15 Reinstall the rear cover lower cover and upper cover 3 3 2 Paper feed solenoid 1 Remove the multi bypass tray See P 7 2 Remove...

Page 514: ...le 1 and dis connect the connector 2 5 Remove the screw 3 and remove the paper feed solenoid 4 NOTE Do not remove the flapper from the solenoid 3 3 3 Removal and disassembly of the paper feed mechanic...

Page 515: ...3 Other Field Service Ver 1 0 Apr 2007 14 MB 501 Maintenance 3 Remove the collar 1 4 Remove the coupling 1 5 Remove the torque limiter 1 from the gear 4687F2C515DA 1 4687F2C516DA 1 4687F2C517DA 1...

Page 516: ...501 Maintenance Precautions for reassembly of the paper feed mechanical clutch At reassembly make sure that the protrusions on both ends 2 of the torque lim iter 1 fit into the center slit in the col...

Page 517: ...the isopropyl alcohol 3 4 1 Separation roller 1 Remove the separation roller assy See P 3 2 Using a soft cloth dampened with alcohol wipe the separation roller 1 clean of dirt 3 4 2 Feed roller 1 Remo...

Page 518: ...pen the right door 2 Remove two screws 1 and remove the guide plate 2 3 Using a soft cloth dampened with alcohol wipe the bypass transport roller 1 clean of dirt 4 Using a soft cloth dampened with alc...

Page 519: ...3 Other Field Service Ver 1 0 Apr 2007 18 MB 501 Maintenance Blank Page...

Page 520: ...ion etc levelness of the installation site 5 The original has a problem that may cause a defective image 6 The density is properly selected 7 The Original Glass slit glass or related part is dirty 8 C...

Page 521: ...previous screen press the Back key 5 2 Service Mode function tree NOTE This setting menu contains only the cases in which the MB 501 is mounted 5 3 Setting in the service mode 5 3 1 SERVICE S CHOICE A...

Page 522: ...oad the paper feed tray1 with A4 paper 2 Call the SERVICE MODE to the screen 3 Select the FUNCTION and press the OK key 4 Select the PRN TEST PATTERN and press the OK key 5 Select the TRAY1 and press...

Page 523: ...pecifications 20 2 0 mm 10 Turn the screw 1 of the multiple bypass as necessary to adjust the position of the multiple bypass table If width A on the copy is smaller than width A on the test pattern t...

Page 524: ...to be made when a paper feed failure occurs in the multiple bypass 1 Remove the paper feed mechanical clutch See P 13 2 Fit the convex part 2 of the torque limiter 1 to either of three notches 4 of th...

Page 525: ...6 Mechanical adjustment Field Service Ver 1 0 Apr 2007 24 MB 501 Adjustment Setting Blank Page...

Page 526: ...ccurs the error indicator lights up steadily and the display gives a corresponding message 7 1 1 Display resetting procedure Open the corresponding cover clear the sheet of paper misfed and close the...

Page 527: ...7 Jam Display Field Service Ver 1 0 Apr 2007 26 MB 501 Troubleshooting 7 2 Sensor layout 1 Registration sensor PS1 4687F4C501DA 1...

Page 528: ...p Change the paper Instruct the user in correct paper storage Is a foreign object present along the paper path or is the paper path deformed or worn Clean or change the paper path Are the rolls roller...

Page 529: ...tection The registration sensor PS1 is not blocked even after the lapse of a given period of time after the paper has unblocked the registration sensor PS1 The registration sensor PS1 is blocked befor...

Page 530: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 531: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Page 532: ...prohibited items 3 2 2 Disassembly Assembly Cleaning list Other parts 4 2 2 1 Disassembly Assembly parts list 4 2 3 Disassembly Assembly procedure 4 2 3 1 JS drive board 4 2 3 2 Paper detecting board...

Page 533: ...JS 503 General Maintenance Troubleshooting Field Service Ver 1 0 Apr 2007 ii Blank Page...

Page 534: ...t section of the copier Paper storage system Moving drawer system Type Upper drawer Lower drawer Plain paper 60 to 90 g m2 100 sheets A4S 50 sheets other than A4S Load height up to 22 mm 150 sheets A4...

Page 535: ...1 Product specification Field Service Ver 1 0 Apr 2007 2 JS 503 General Blank Page...

Page 536: ...or more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable resistors on board NOTE Do not turn the variable resistors on boards for which no...

Page 537: ...e P 42 of the main body service manual 2 Disconnect the connector 1 3 Remove the front cover See P 43 of the main body service manual 4 Remove the right cover See P 48 of the main body service manual...

Page 538: ...ance 6 Remove the screw 1 and remove the sensor assy mounting bracket 2 7 Disconnect two connectors 1 8 Remove the harness from two edge covers 1 and remove the sensor assy 3 9 Disconnect the connecto...

Page 539: ...07 6 JS 503 Maintenance 10 Disconnect the connector 1 from the main body 11 Remove two screws 1 and remove the JS drive board assy 2 12 Disconnect four connectors 1 from the JS drive board 4689F2C005D...

Page 540: ...two PWB supports 2 and remove the JS drive board 3 2 3 2 Paper detecting board 1 Remove the control panel See P 42 of the main body service manual 2 Disconnect the connector 1 3 Holding onto both ends...

Page 541: ...enance 4 Press down the tab 1 and remove the paper detecting board 2 5 Remove the screw 1 and remove the paper detecting board assy 2 6 Disconnect the connector 1 and remove the paper detecting board...

Page 542: ...2 Disconnect the connector 1 3 Remove the front cover See P 43 of the main body service manual 4 Remove the right cover See P 48 of the main body service manual 5 Remove the screw 1 disconnect the co...

Page 543: ...3 Maintenance 7 Disconnect two connectors 1 8 Take the harness out of the two edge covers 2 and remove the sensor assy 9 Disconnect the connector 1 and remove two screws 2 and remove the bin switching...

Page 544: ...code 11 JS 503 Troubleshooting Troubleshooting 3 Malfunction code 3 1 Trouble code The main unit s cpu performs a self diagnostics function that on detecting a malfunction gives the corresponding malf...

Page 545: ...ing motor M1 has started turning forward it is regarded as abnormal When the lower home position sensor PS2 goes LOW the bin switching motor M1 starts turning back ward If the upper home position sens...

Page 546: ...gized again to turn backward If the upper home position sensor PS1 does not go LOW after the motor has started turning backward it is regarded as abnormal When the lower home position sensor PS2 goes...

Page 547: ...RING DIAGRAM Control signal Location Electrical components 1 Check sensor connectors for proper con nection and correct as necessary 2 Check M1 connectors for proper connec tion and correct as necessa...

Page 548: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 549: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Page 550: ...aintenance procedure Periodical check parts 3 3 Other 4 3 1 Disassembly Adjustment prohibited items 4 3 2 Disassembly Assembly Cleaning list Other parts 5 3 2 1 Disassembly Assembly parts list 5 3 3 D...

Page 551: ...SF 501 General Maintenance Troubleshooting Field Service Ver 1 0 Apr 2007 ii Blank Page...

Page 552: ...ral 1 Product specifications A Machine specifications B Operating environment Conforms to the operating environment of the main body NOTE These specifications are subject to change without notice Shif...

Page 553: ...1 Product specifications Field Service Ver 1 0 Apr 2007 2 SF 501 General Blank Page...

Page 554: ...Field Service Ver 1 0 Apr 2007 2 Periodical check 3 SF 501 Maintenance Maintenance 2 Periodical check 2 1 Maintenance procedure Periodical check parts Periodically replaced parts are not employed...

Page 555: ...re screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable resistors on board NOTE Do not turn the variable resistors on boards for which no adjust...

Page 556: ...e P 42 of the main body service manual 2 Remove the front cover See P 43 of the main body service manual 3 Remove the right cover See P 48 of the main body service manual 4 Disconnect two connectors 1...

Page 557: ...dy service manual 2 Remove the front cover See P 43 of the main body service manual 3 Remove the right cover See P 48 of the main body service manual 4 Disconnect two connectors 1 5 Disconnect the con...

Page 558: ...Field Service Ver 1 0 Apr 2007 3 Other 7 SF 501 Maintenance 7 Disconnect two connectors 1 8 Remove two screws 1 two PWB supports 2 and the SF drive board 3 4690F2C500DA 1 4690F2C501DA 1 3 2...

Page 559: ...3 Other Field Service Ver 1 0 Apr 2007 8 SF 501 Maintenance Blank Page...

Page 560: ...riod of time after the shift motor M1 has started turning backward Relevant Electrical Components Shift motor M1 Home sensor PS1 SF drive board SFDB MFP board MFPB Step Operations WIRING DIAGRAM Contr...

Page 561: ...4 Malfunction code Field Service Ver 1 0 Apr 2007 10 SF 501 Troubleshooting Blank Page...

Page 562: ...SERVICE MANUAL 2007 04 Ver 1 0 FIELD SERVICE...

Page 563: ...represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of ti...

Page 564: ...en upgrading the firmware has failed 7 3 Other 9 3 1 Disassembly Adjustment prohibited items 9 3 2 Disassembly Assembly procedure 10 3 2 1 Image controller Network interface card 10 Adjustment Setting...

Page 565: ...IC 206 NC 503 General Maintenance Adjustment Setting Troubleshooting Field Service Ver 1 0 Apr 2007 ii 6 3 Action taken if network print cannot be done 22...

Page 566: ...e services Bindery NDS Pserver mode Nprinter mode NDPS Frame Type 802 3 802 2 802 3 SNAP Ethernet II AutoDetect Printer language PCL5e PCL6 emulation Font 53 Western language fonts Driver compatible o...

Page 567: ...1 Product specifications Field Service Ver 1 0 Apr 2007 2 IC 206 NC 503 General Blank Page...

Page 568: ...ify name of any given language WinXP in the folder in which the TWAIN driver is stored and then click OK 7 Click Next and then Finish 8 The Found New Hardware Wizard dialog box will appear again Repea...

Page 569: ...n of the driver Advanced and then click Next With Windows 98 click Next Then in the dialog box that will then appear choose Search for the best driver for your device recommended and then click Next 6...

Page 570: ...onnect the machine to the host computer using a USB cable Wait until the hardware is detected 5 Open Properties of My Computer Then select System Properties Hardware Device Manager Imaging devices to...

Page 571: ...the firmware upgrading sequence NOTE NEVER turn OFF and ON the power switch as long as the above screens are being displayed 10 When the following message appears in the display it indicates that upgr...

Page 572: ...ng the Utility key on the control panel 3 Check to make sure that TENRYU S BOOTROM is displayed on the control panel 4 Start the host computer 5 Copy the Update Software folder and Update file to driv...

Page 573: ...nd ON the power switch as long as the above screens are being displayed 11 When the following message appears in the display it indicates that upgrading of the firmware has been completed 12 Click the...

Page 574: ...more screws are used for a single part only one repre sentative screw may be marked with the red paint C Variable resistors on board NOTE Do not turn the variable resistors on boards for which no adj...

Page 575: ...face card 1 Remove nine screws 1 and then remove the rear cover 2 of the main body NOTE Make sure that the screws illus trated right with arrows have wash ers when installing 2 Remove two screws 1 3 D...

Page 576: ...ilation etc levelness of the installation site 5 The original has a problem that may cause a defective image 6 The density is properly selected 7 The Original Glass slit glass or related part is dirty...

Page 577: ...age ADMIN MANAGEMENT NETWORK SETTING IP ADDRESS SETTING P 14 DNS CONFIG P 14 GATEWAY TX 1 P 15 WEB SETTING P 15 LPD SETTING P 15 SLP SETTING P 15 SNMP SETTING P 15 E MAIL SETTING 1 SENDER NAME P 15 E...

Page 578: ...Press the Utility key 2 The UTILITY MODE screen will appear 5 2 2 Exiting Press the Reset key 5 2 3 Changing the setting value in UTILITY MODE functions 1 Select the desired item using key 2 Select t...

Page 579: ...PECIFY is selected for IP ADDRESS SETTING Use Setting Procedure IP address version 4 format 0 to255 0 to 255 0 to 255 0 to 255 Functions This function is used to specify the default gateway IP address...

Page 580: ...etting is ENABLE DISABLE ENABLE Functions This function is used to set the protocol that makes a printing via TCP IP network Use Setting Procedure The default setting is ENABLE DISABLE ENABLE Function...

Page 581: ...Procedure Up to 64 characters can be entered for the host name Functions This function is used to enter the port number 1 to 65535 for the SMTP server NOTE Please consult customer s network administra...

Page 582: ...mitted with data reduced to A4 Scans a size smaller than A4 Data transmitted as A4 Resolution FINE TEXT or STD TEXT is specified using the Quality key or other function Transmitted with the selected r...

Page 583: ...strator for information about the port number to use Use Setting Procedure The default setting is 110 1 65535 Functions This function is used to specify the length of time in seconds before the connec...

Page 584: ...ntered for the reply address NOTE FIt will be displayed only when the FK 506 is mounted Functions This function is used to specify whether or not to print header information when print ing E mails tha...

Page 585: ...can be speci fied Use Setting Procedure The default setting is 300x300dpi 150x150dpi 300x300dpi 600x600dpi Functions The default settings for data format used by the scan to e mail functions can be sp...

Page 586: ...and line checks should be made by the network administrator system administrator 6 2 Troubleshooting procedure chart 1 If network settings are not correct check them by following the flowchart below T...

Page 587: ...computer to the Network I F Card Yes A wrong print destination port has been set Set the correct port Computer operate errati cally only temporarily Restart the computer The driver has not been correc...

Page 588: ...CHNOLOGIES INC Printed in Japan Printed in Japan DDA09A M FE1 1050 DDA09A M FE1 1050 Use of this manual should be strictly supervised to avoid disclosure of confidential information Use of this manual...

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