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TS_622_02 PowerWAVE 9500DPA User Manual  26/2/19

Menu, Commands, Event Log, Measurements,

When you seek service support it is important that you provide as much information as possible concerning the UPS

problem as this will help expedite a swift and appropriate response. A description of the Menus, Commands, Event Log

and Measurements that can be found on the module control panel is provided in paragraph 2.7.3. 
Paragraph 8.2, below, illustrates a list of the most common Alarms and Messages. As you step through the event memory

make a separate note of each recorded alarm condition as this will help identify the cause of any problems.

8.2

Fault identification and rectification

The interpretation and suggested solutions for the major alarm condition that you are most likely to encounter are shown in

the table below. If the encountered alarm is not shown in the table, or you have any doubts as to how to safely carry out

the instructions given, then please contact Kohler Uninterruptible Power Ltd. on 0800 731 3269.

8.3

Contacting service

Kohler Uninterruptible Power Ltd. has a service department dedicated to providing routine maintenance and emergency

service cover for your UPS. For peace of mind we recommend that you protect your UPS with an extended warranty

agreement, which will ensure that your UPS system and batteries are well maintained and running at their optimum

efficiency, and attended to promptly should any problems occur. 

ALARM CONDITION

INTERPRETATION

SUGGESTED SOLUTION

UPS FAULT

There is a UPS fault and the normal 

operation cannot be guaranteed.

Call an authorised service centre for assistance.

MAINS BYP/RECT 
FAULT

Mains power supply is outside 

prescribed tolerance.

The UPS input power is low or missing.

If site power appears to be OK, check the UPS input supply 

fuses (breaker) at the distribution board.

OUTPUT SHORT

There is a short circuit at the output of 

UPS (on the load side).

Check all output connections and repair as required.

OVERLOAD

Load exceeds the UPS rated power.

Identify which load item is causing the overload and 

disconnect/repair it.

Do not connect extraneous laser printers, photocopiers, 

electric heaters, kettles etc. to the UPS if near capacity.

OVERTEMPERATURE

UPS temperature has exceeded the 

allowed value.

Check that the UPS temperature is less than 30° C.

If the  temperature is normal call an authorised service 

centre for assistance.

BATTERY CHARGER OFF

The attached battery and the battery 

charger set-up do not correspond, or 

there is a battery charger fault.

Call an authorised service centre for assistance.

INVERTER FAULT

Inverter is faulty.

Call an authorised service centre for assistance.

SYNCHRON FAULT

The inverter and mains are not 

synchronised.

The UPS input supply frequency is outside operational limits 

and the UPS static bypass has been temporarily disabled.

BATTERY IN 
DISCHARGE

Battery is near end of autonomy.

Shutdown the load connected to UPS before the UPS 

switches itself off to protect its batteries.

MANUAL BYP IS CLOSED

Maintenance bypass closed (optional). 

Load is being supplied by raw mains.

This alarm is only displayed if the UPS is on maintenance 

bypass.

Kohler Uninterruptible Power Ltd.

Woodgate

Bartley Wood Business Park

Hook

Hampshire, United Kindom
RG27 9XA
Tel:

+44 (0)1256 386700

0800 731 3269 (24Hr.)

Email:

[email protected]

Summary of Contents for PowerWAVE 9500DPA

Page 1: ...User Manual 10 PowerWAVE 9500DPA 100 500 kVA kW Parallelable up to 3 MVA MW ...

Page 2: ...TS_622_02 PowerWAVE 9500DPA User Manual 26 2 19 ...

Page 3: ...l personal or material damage due to any misinterpretation of or accidental errors in this manual 2019 Kohler Uninterruptible Power Ltd This manual may not be copied or reproduced without written permission of Kohler Uninterruptible Power Ltd ISSUE DATE REVISION SUMMARY TS_622_01 28 11 17 First issue TS_622_02 26 02 19 Kohler rebranding www kohler ups co uk Kohler Uninterruptible Power Ltd web sit...

Page 4: ...TS_622_02 PowerWAVE 9500DPA User Manual 26 2 19 ...

Page 5: ...tion 12 2 6 PowerWAVE 9500DPA Operator controls 13 2 6 1 Power switches 13 2 7 UPS Module control panel 14 2 7 1 Module control panel buttons 14 2 7 2 Mimic LED Indication 15 2 7 3 Power Management Display PMD 15 2 8 System control panel 18 2 9 Customer interface board 19 2 10 Warranty 20 2 11 Extended Warranty 20 2 12 Additional Service Maintenance Support 20 3 System Control Panel 21 3 1 Introdu...

Page 6: ...8 4 6 7 Module customer interface facilities 49 5 Operating Instructions 1 50 5 1 Introduction 50 5 1 1 Commissioning 50 5 1 2 Operating procedure summary 50 5 1 3 General warnings 51 5 2 Operating instructions 51 5 3 How to start the UPS system from a fully powered down condition 51 5 4 How to start the UPS system from the maintenance bypass 54 5 5 How to transfer the load to maintenance bypass 5...

Page 7: ...8 9 Options 69 9 1 Introduction 69 9 2 Customer interface board 69 9 2 1 Serial RS 232 USB Computer interface JD1 USB Smart Port 70 9 2 2 Dry ports customer interface X2 X3 70 9 2 3 RS485 Interface for multidrop JR2 72 9 2 4 RS485 Interface for remote panel JR3 73 9 2 5 SNMP Card slots 73 9 3 UPS Monitoring and automated control software 73 9 3 1 The importance of UPS management 73 10 Specificatio...

Page 8: ...IV TS_622_02 PowerWAVE 9500DPA User Manual 26 2 19 ...

Page 9: ...tisfied that you have read and understood all the safety and hazard warnings contained in this manual WARNING Electrical power must be applied to the UPS before it has been commissioned by a fully trained engineer authorised by the manufacturer WARNING All servicing must be performed by a qualified engineer approved by the manufacturer Do not attempt to service the UPS yourself You run risk of exp...

Page 10: ... dpro te ct ed P 0 1 hh mm ss Active sub module Passive sub module UPS Module or Single Module System Cabinet 1 Multi cabinet System or Parallel Cabinet System UPS Module 05 UPS Module 04 UPS Module 03 UPS Module 02 UPS Module 01 Parallel UPS System Fully populated PW9500 cabinet containing or Multi module System 5 x UPS Modules operating in parallel Cabinet 2 Cabinet 6 Cabinet 3 4 5 Up to six PW9...

Page 11: ...ing costs and excellent electrical performance are just some of the highlights of this advanced UPS system Other key features include Decentralised Parallel Architecture DPA Each UPS module contains its own bypass circuit which greatly improves the overall system reliability by removing a common point of failure that is often present in more traditional UPS systems Truly modular design The PowerWA...

Page 12: ...atic parameters for each configuration 1 Module 2 Module 3 Module 4 Module 5 Module System power rating per cabinet kVA kW 100 200 300 400 500 Cabinet weight including modules kg 539 648 757 866 975 Cabinet weight without fitted modules kg 430 Cabinet dimensions w x h x d mm 1580 x 1975 x 940 Heat dissipation 100 linear load W 4500 9000 13500 18000 22500 Heat dissipation 100 linear load BTU 15395 ...

Page 13: ...binet as described above The UPS module a c output 4 is connected the cabinet output power terminal via an output isolator switch IA2 Once again an individual isolator is provided for each UPS module annotated IA1 1 IA1 5 In a redundant module parallel UPS system IA2 can be used to disconnect the UPS module from the parallel system output to allow the module to be replaced or tested without affect...

Page 14: ...on and synchronisation and output voltage error detection Static switch 9 The static switch provides a means of connecting the UPS module output to the static bypass line which is in turn connected to the UPS bypass mains supply Working in conjunction with the output contactor the static switch control logic is used to transfer the UPS output from the inverter to the static bypass line without a b...

Page 15: ...y mode If the input mains supply fails the rectifier shuts down and the battery provides the DC power source for the inverter The battery voltage is regulated by the booster circuit to ensure the inverter receives a suitable DC input voltage as the battery discharges On the module control panel the BATTERY led will flash green to indicate that it is on load In the case of a dual feed input if the ...

Page 16: ...n due to a fault and the INVERTER led on the module control panel may be either OFF or solid RED Module OFF Maintenance bypass Note The maintenance bypass facility is an optional feature When all the UPS modules are turned OFF the cabinet s maintenance bypass switch IA 1 can be closed to maintain the load supply but this requires the bypass mains supply to remain live and thereby prevents the cabi...

Page 17: ... to the bypass If the problem is due to an output overload the inverter can supply the overload for a limited time depending on its severity and if the rated time is exceeded the UPS transfer the load to bypass The additional power available from the bypass supply will attempt to clear the overload but if it persists it will ultimately rupture the bypass mains supply fuses However if the overload ...

Page 18: ...allel and when two or more cabinets are connected in this way all the UPS modules within them are effectively paralleled together A maximum system capacity is obtained by connecting together six fully populated PW9500DPA cabinets which results in a total of thirty 100kVA modules operating in parallel with a system capacity of 3000kVA STATIC SWITCH INVERTER RECTIFIER Parallel Control Logic UPS Modu...

Page 19: ...odule goes faulty the next module in the chain a former slave will immediately take over the role of master and the former master module will turn off The master slave configuration is set during commissioning 2 5 Xtra VFI mode 2 5 1 Introduction The parallel control mechanism described above ensures that the operational UPS modules in a PowerWAVE 9500DPA system equally share the load current Howe...

Page 20: ...ention during the day to day operation of the UPS system Once the Xtra VFI feature is enabled it will remain permanently active as long as the following conditions are met There is no active system alarm All the UPS modules within the system are turned on The number of modules in the system is equal to the Total UPS Number entered in the Xtra VFI setup screen by the service engineer The output iso...

Page 21: ...ing to shut down the system to carry out additional mechanical or cabling work In a parallel cabinet system the optional maintenance bypass switch is contained in an external bypass facility so the internal maintenance bypass switch IA1 is not fitted to the cabinet Figure 2 11 Power fuses and isolator switches RESET ON OFF ON OFF ENTER RESET ON OFF ON OFF ENTER RESET ON OFF ON OFF ENTER RESET ON O...

Page 22: ...FF buttons for less than 1s The requirement to press both buttons is intended to help prevent accidental operation Pressing the two ON OFF buttons during normal operation will immediately shut down the UPS module The load may or may not transfer to the static bypass depending on whether or not the number of remaining on line UPS modules satisfies the system s redundancy i e if there is a sufficien...

Page 23: ...s available Input rectifier mains unavailable No input rectifier supply UPS Turned off LINE 2 GREEN RED OFF Bypass mains available bypass OK Bypass mains unavailable bypass supply error No bypass supply UPS Turned off ALARM OFF Flashing RED buzzer RED No alarm condition Alarm condition Alarm condition present audio has been reset INVERTER GREEN RED YELLOW OFF Load on inverter Inverter fault or loa...

Page 24: ...nd battery test commands COMMANDS UPS DATA 4 Allows personalised UPS data such as serial number to be entered UPS DATA SET UP USER 5 Allows the user to set up Date Time automatic battery test etc SET UP USER SET UP SERVICE 6 This is a password protected area for service engineer use only SET UP SERVICE DESCRIPTION LCD DISPLAY 1 Logging Control a log of the last stored 64 events 01 05 10 08 14 38 5...

Page 25: ...ee phases REACTIVE POWER kVAr 00 00 00 00 00 00 13 Apparent Output Power all three phases APPARENT POWER KVA 00 00 00 00 00 00 14 Output Power all three phases OUTPUT POWER 00 00 00 00 00 00 15 Battery capacity BATT CAPACITY 00 00 DESCRIPTION LCD DISPLAY 1 Transfer Load to inverter LOAD TO INVERTER LOAD TO BYPASS 2 Transfer Load to bypass LOAD TO BYPASS PERFORM BATT TEST 3 Battery Test PERFORM BAT...

Page 26: ...description of the control panel is provided in Chapter 3 DESCRIPTION LCD DISPLAY 1 Set up language SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS POLISH 2 Set up Date and Time SET UP DATE TIME SET UP BATT TEST DD MM YY HH MM SS 3 Set up battery test SET UP BATT TEST SET UP GEN SET OPER DAY OF MONTH 1 31 HOUR OF DAY 0 23 REPETITIVE Y N 000 4 Set up operation with Gen Set SET GENERATOR OP BATT CHA...

Page 27: ...card ONLY 2 SNMP Slot for optional SNMP card ONLY 3 JD1 Sub D9 female connector RS232 User interface UPS system to computer 4 USB Standard USB interface UPS system to computer 5 LEDs 2 LEDs that indicate the interface board status 6 JR3 RJ45 Port RS485 communication for remote panel 7 DIP SW Module selection used by multidrop configuration 8 JR2 RJ45 Port RS485 communication for multidrop cable co...

Page 28: ...not recommend the use of any of its products in direct patient care Kohler Uninterruptible Power Ltd will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to Kohler Uninterruptible Power Ltd that the risks of injury or damage have been minimized the customer assumes all such risks and the liability of Kohler Uninterruptible Power Lt...

Page 29: ... system control panel displays the operational status of the overall UPS system as well as that of each individual UPS module It enables you to view the input output battery operating parameters voltage current frequency etc for the entire system view the input output battery operating parameters voltage current frequency etc for a selected UPS module execute a load transfer between inverter and b...

Page 30: ... the EVENTS screen see paragraph 3 2 1 E Date The date is set in the USER screen menu and used to date stamp the alarms events log F Time The time is set in the USER screen menu and used to time stamp the alarms events log G Module selection button Accesses the MODULE SELECTION screen from where it is possible to select an individual module and observe status and measurements data at module level ...

Page 31: ...ow you to scroll through the history Note that changes to the system module operation are registered as events and not just fault occurrences A Events Displays a list of recently occurred events with date time event name description and sequential ID number The Events are described in paragraph 3 2 1 B Measures This item displays the full set of measurements for each of the UPS functional blocks a...

Page 32: ...every battery installation and indicates the worst case scenario For example the screen will show the highest temperature greatest discharge current and lowest capacity of any battery installation Xtra VFI Measures Figure 3 7 The XTRA VFI screen show the Xtra VFI operating status and indicates the number of inverters that are operating or on standby It also indicates the energy saving attributed t...

Page 33: ...n will open the USER screen shown here This screen allows you to select the system control panel language set the screen contrast and turn off on the sound associated with operating the touch buttons Note The screen will be calibrated by the commissioning engineer if necessary and we strongly recommend that you do not touch the Display Calibration button UPS Measurements Output Voltage V Output Cu...

Page 34: ...een is working at a module level the module number is shown adjacent to the Module Selection button on the display header bar e g P 01 Figure 3 11 MIMIC screen system level includes on screen metering A Rectifier Green Red The rectifier is turned on The rectifier is switched off B Inverter Green Red The inverter is turned on and supplying load power The inverter is switched off C Static Bypass Gre...

Page 35: ...TERY This mimic shows that the UPS is operating on battery due to the loss of mains power L1 1 The rectifier is turned off 2 The battery is discharging 3 The inverter is still operating and the providing power to the load 4 In a split bypass system the bypass line L2 will be live if the bypass supply is still available otherwise it will indicate a power loss red along with the rectifier mains inpu...

Page 36: ... is turned off or shut down 4 The parallel switch is closed and connecting the UPS output to the bypass supply unprotected raw mains ON MAINTENANCE BYPASS This mimic indicates that the optional maintenance bypass isolator is closed and the load is connected to the bypass supply through both the maintenance and static bypass lines in parallel 1 The rectifier is working normally 2 The battery is cha...

Page 37: ...pressed open a version of the MEASURES screens related to the selected power block This is applicable when the mimic is displaying either system or module level data Note The screens that are accessed through this path use the same data source as the MEASURES screens described earlier but the displayed content is organised differently Figure 3 16 MIMIC Metering L 2 L 1 rectifier inverter load MIMI...

Page 38: ...il on page 24 provides numerical data concerning the module status and saved energy You can cycle between these two screens by pressing the Xtra VFI button on the display header bar To exit these screens you must press a different button on the display header bar or select another function in the MEASURES screen A Load The dark green area of the status bar indicates the applied load as a percentag...

Page 39: ... module assigned an ID of 01 A maximum six cabinet system containing 30 UPS modules is shown in Figure 3 19 Figure 3 18 Module selection display screen Note that if a UPS cabinet is not fully populated the numbering protocol will not skip the missing module s For example if there are only four modules fitted in the first two cabinets there will be no icons shown in the 05 and 10 slots but the numb...

Page 40: ...red for longer than seven days before it is installed you should unpack it and inspect it for signs of internal damage before you put it into storage Note that some optional equipment packages might be shipped inside the UPS cabinet and these too should be checked for damage If the equipment is damaged you should store the packing materials for further investigation Key Point If you are installing...

Page 41: ...i e the tip tell FRAGILE and ARROW indicators on the packing container are intact then unpack the UPS as follows Figure 4 1 UPS Cabinet packaging CAUTION Local transportation When moving the UPS cabinet using a forklift or pallet jack insert the lifting equipment forks into the front and rear shipping brackets to lift the cabinet securely and prevent it from toppling over Do not at any time tilt t...

Page 42: ...cification 8 Remove any accessories packages that are shipped inside the cabinet 9 Remove any internal protective packaging 10 Ensure that all the UPS modules are correctly and securely fitted in their rack compartments 11 Ensure that a protection cover is fitted to the front of any unpopulated UPS module rack compartment Batteries If the batteries are shipped in a separate package they should rem...

Page 43: ...Battery temperature of 20 C to maximise battery life b Fire protection standards are respected c Cabling can be performed easily d A minimum 1500mm front accessibility is available for service or periodic maintenance e Adequate cooling air flow is available f The air conditioning system can provide a sufficient amount of air cooling to keep the room at or below the maximum desired temperature g No...

Page 44: ...ptible Power Ltd for installation advice and support if necessary Key Point When installing the UPS cabinet next to an external battery cabinet or battery rack the battery cabinet rack might require more than 1500mm front clearance which must be taken into consideration when installing a cabinet suite Key Point The UPS door must be fully opened to approximately 135 to enable some major component t...

Page 45: ... 3 the UPS input mains and bypass mains inputs should be connected to the UPS system input supply via a circuit breaker or fused device The input device provides overload protection for the UPS and a means of isolating the UPS from the utility mains supply Similarly the UPS output should be connected to the load equipment via a suitably protected UPS system output panel The external battery instal...

Page 46: ...bling recommendations Input neutral grounding A permanently connected input neutral is required to enable the rectifier to operate correctly and allow the UPS to function properly when operating on battery The input neutral must also be grounded to permit correct operation when the UPS is running on battery Key Point As the input neutral must be unswitched and connected to the UPS at all times DO ...

Page 47: ...f a single cabinet installation as the internal maintenance bypass switch IA1 is rated for the full cabinet output and it can be used to connect the load directly to the UPS bypass mains supply However when the load is connected via the internal maintenance bypass switch IA1 the UPS input bypass mains supply must be permanently available so it is not possible to turn off these supplies to totally ...

Page 48: ...le D connected between the UPS and external battery cabinet In a common battery installation as shown the battery positive and negative cables are connected to the battery busbars which are located adjacent to the UPS input output mains busbars In a separate battery installation the UPS battery busbars are removed and the individual battery positive and negative cables are connected directly to th...

Page 49: ... lug T Screwed terminal block with indicated maximum cable c s a Cable ends must be suitably prepared Key Point This information is given for guidance only Fuse and cable size recommendations are to IEC 60950 1 2001 All external fuses isolators and power cables must be rated and installed in accordance with the prescribed IEC standards or local regulation e g BS7671 2008 External DC cables and bat...

Page 50: ...entry Battery cables enter the top of the UPS cabinet connected to battery fuse F3 Separate battery bottom entry Battery cables enter the bottom of the UPS cabinet connected to battery fuse F3 A cable gland plate is included as standard but if you want to combine top and bottom cable entry e g AC Top and DC bottom or AC bottom and DC top we recommend that you order an additional gland plate Figure...

Page 51: ...ttom cable entry options Bottom cable entry with separate batteries Bottom cable entry with common batteries Top cable entry with separate batteries Top cable entry with common batteries PE N 3 L1 3 L2 3 L3 Batt Batt 2 L1 2 L2 2 L3 2 L1 2 L2 2 L3 PE N 3 L1 3 L2 3 L3 Batt Batt 2 L1 2 L2 2 L3 2 L1 2 L2 2 L3 ...

Page 52: ...on and connection Top cable entry Shows top entry power busbars and the routing for the separate battery cables which are connected to the battery fuses f3 Bottom cable entry Shows bottom entry power busbars and the routing for the separate battery cables which are connected to the battery fuses f3 ...

Page 53: ... 3D View Top View PE N 1 L1 1 L2 1 L3 3 L1 3 L2 3 L3 Batt Batt PE N 1 L1 1 L2 1 L3 3 L1 3 L2 3 L3 Batt Batt Mains Input Connect To UPS Output Connect To Phase L1 1 L1 Phase L1 3 L1 Phase L2 1 L2 Phase L2 3 L2 Phase L3 1 L3 Phase L3 3 L3 Neutral N Neutral N Earth PE Earth PE Front View 3D View Top View PE N 1 L1 1 L2 1 L3 3 L1 3 L2 3 L3 PE N 1 L1 1 L2 1 L3 3 L1 3 L2 3 L3 Batt Batt Battery connected...

Page 54: ... Batt 2 L1 2 L2 2 L3 Mains Input Rectifier Connect To Mains Input Bypass Connect To UPS Output Connect To Phase L1 1 L1 Phase L1 2 L1 Phase L1 3 L1 Phase L2 1 L2 Phase L2 2 L2 Phase L2 3 L2 Phase L3 1 L3 Phase L3 2 L3 Phase L3 3 L3 Neutral N Neutral N Neutral N Earth PE Earth PE Earth PE Front View 3D View Top View PE N 1 L1 1 L2 1 L3 2 L1 2 L2 2 L3 3 L1 3 L2 3 L3 PE N 1 L1 1 L2 1 L3 3 L1 3 L2 3 L...

Page 55: ...ocation 2 Ensure that the provided fuses and cables are in accordance with the prescribed IEC Standards or local regulations e g BS7671 2008 3 We recommended that the UPS system output is connected to a load distribution board via a suitably rated output protection device a Check that the potential full load does not exceed the UPS output power rating OUTPUT POWER on the UPS nameplate b Ensure the...

Page 56: ...e fixing rail located beneath the connection busbars 4 Ensure the output cables are securely connected to the correct power terminals on the load distribution board 4 6 5 Connecting the battery cables The DC cabling for the battery system s must be completed by a Kohler Uninterruptible Power Ltd engineer or one of its approved service agents The customer installation team is only responsible for p...

Page 57: ...r optional SNMP card ONLY 3 JD1 Sub D9 female connector RS232 User interface UPS system to computer 4 USB Standard USB interface UPS system to computer 5 LEDs 2 LEDs that indicate the interface board status 6 JR3 RJ45 Port RS485 communication for remote panel 7 DIP SW Module selection used by multidrop configuration 8 JR2 RJ45 Port RS485 communication for multidrop cable connected between all the ...

Page 58: ...the unprotected bypass mains power supply A parallel cabinet UPS system requires an external maintenance bypass facility which wraps around the entire UPS system this is optional in a single cabinet installation The external maintenance bypass is bespoke to the installation and can be installed in a separate cabinet or switchgear panel see paragraph 4 5 3 If an external maintenance bypass is insta...

Page 59: ... on BYPASS or via the MAINTENANCE BYPASS SWITCH the load supply is unprotected if the bypass mains supply fails It is essential that the load user is informed of this possibility before you select these operating modes WARNING When the UPS is shut down power is still applied to the UPS modules and the cabinet input bypass terminals unless the input bypass mains is isolated at the mains switchgear ...

Page 60: ...60s 10 On the module control panel after 60s verify that a The LINE 2 LED is green red during initial start up b The BYPASS LED is green c The INVERTER LED is red d The BATTERY LED is flashing red e The LCD displays LOAD NOT PROTECTED 11 Close the module s battery fuse F3 and the external battery enclosure fuse 12 On the module control panel verify that a The BATTERY LED flashes green then changes...

Page 61: ...transfer the load to the inverter 20 On the system control panel check that the UPS mimic indicates the load on inverter 21 Check that the display header bar Load Status indicates that the load is protected Key Point The UPS system is now operating in its on inverter mode and the load is fully protected L 2 L 1 rectifier inverter load ...

Page 62: ...up using the procedure described in paragraph 5 3 How to start the UPS system from a fully powered down condition beginning at step 7 IMPORTANT NOTE In the following procedures all references to the Maintenance Bypass Switch apply to the internal maintenance bypass switch IA1 in the case of a single cabinet if it is not connected to an external maintenance bypass facility If an external maintenanc...

Page 63: ...tep 8 Transfer the UPS to on bypass mode Using the system control panel 3 Press the Home button on the display header bar a The HOME screen should open 4 Press the Command button of the HOME screen a The COMMAND screen should open 5 Press the Load to Bypass button on the COMMANDS screen a All UPS modules will transfer the load to the static bypass IMPORTANT NOTE In the following procedures all ref...

Page 64: ...he module control panel simultaneously press both ON OFF buttons and verify that a All LEDs turn OFF except for LINE 1 and BATTERY flashing green 14 Open the module s parallel isolator IA2 15 Open the module s bypass fuse F2 16 Open the battery fuse F3 To totally isolate the battery also open the external battery fuses The load is now connected directly to the mains supply via the maintenance bypa...

Page 65: ... mode 1 Use the standard operating instructions in paragraph 5 3 but do not perform the Transfer the load to inverter stage step 16 onwards 5 7 2 How to Turn OFF the UPS in on bypass mode 1 Use the standard operating instructions in paragraph 5 5 beginning at step 8 as the load is already operating on bypass 5 7 3 How to transfer between on bypass and on inverter mode The UPS can be manually switc...

Page 66: ...ld open 2 Press the Command button of the HOME screen a The COMMAND screen should open 3 Press the Load to Inverter button on the COMMANDS screen a All UPS modules will transfer the load to the inverter 4 On the system control panel check that the UPS mimic indicates the load on inverter 5 Check that the display header Load Status indicates that the load is protected L 2 L 1 rectifier inverter loa...

Page 67: ...cting the operation of the UPS system If a UPS module fails in a capacity rated or single module system the load will immediately transfer to the static bypass in all modules and will be connected to the unprotected bypass mains power supply Note All the switches and control panel operations mentioned in this chapter are identified and described in chapter 2 The commissioning engineer will hand ov...

Page 68: ...les but they will be turned OFF 2 On every module control panel verify that a The LINE 1 LED is green b The BATTERY LED is flashing red c All other mimic LEDs are OFF d The LCD displays LOAD OFF SUPPLY FAILURE If necessary press the RESET button to obtain this display 3 Close the external UPS system output isolation device s 4 Press the RESET button a The LCD displays LOAD OFF SUPPLY FAILURE WARNI...

Page 69: ... on the module control panels of ALL modules are identical and as described above 14 Turn on the load equipment a The load is now powered through the static bypass b The module control panel mimic indications do not change Transfer the load to inverter 15 Press the Home button on the display header bar a The HOME screen should open 16 Press the Command button of the HOME screen a The COMMAND scree...

Page 70: ... Press the Home button on the display header bar a The HOME screen should open 4 Press the Command button of the HOME screen a The COMMAND screen should open 5 Press the Load to Bypass button on the COMMANDS screen a All UPS modules will transfer the load to the static bypass 6 On the system control panel check that the UPS mimic indicates the load on static bypass 7 Check that the display header ...

Page 71: ...paragraph 6 3 but do not perform the Transfer the load to inverter stage step 15 onwards 6 5 2 How to Turn OFF the UPS in on bypass mode 1 Use the standard operating instructions in paragraph 6 4 beginning at step 9 as the load is already operating on bypass 6 5 3 How to transfer between on bypass and on inverter mode The UPS can be manually switched between the on bypass and on inverter mode thro...

Page 72: ...ss the Home button on the display header bar a The HOME screen should open 2 Press the Command button of the HOME screen a The COMMAND screen should open 3 Press the Load to Inverter button on the COMMANDS screen a All UPS modules will transfer the load to the inverter 4 On the system control panel check that the UPS mimic indicates the load on inverter 5 Check that the display header Load Status ...

Page 73: ...spections form an integral part of all Extended Warranty Agreements maintenance contracts offered by Kohler Uninterruptible Power Ltd Ltd During a preventative maintenance inspection a trained Kohler Uninterruptible Power Ltd engineer will check and validate Site environmental conditions Integrity of electrical installation Cooling airflow Load characteristics Integrity of alarm and monitoring sys...

Page 74: ... ON BYPASS ECO and whether or not the load is connected A battery test takes approximately two minutes to complete and can be performed only if There are no alarm conditions present The battery is fully charged The UPS input mains supply is present Battery disposal and recycling Batteries contain dangerous substances that can harm the environment if disposed of carelessly If you have reason to cha...

Page 75: ...in date time order on the module control panel as shown on page 16 To access the module control panel events log 1 Press the UP key once to access the menu system 2 Use the UP DOWN keys to move the cursor so that it is adjacent to EVENTS 3 Press the ENTER key 4 Step through the logged events up to 64 using the UP DOWN keys and make a separate note of each alarm condition as this will assist in ide...

Page 76: ...annot be guaranteed Call an authorised service centre for assistance MAINS BYP RECT FAULT Mains power supply is outside prescribed tolerance The UPS input power is low or missing If site power appears to be OK check the UPS input supply fuses breaker at the distribution board OUTPUT SHORT There is a short circuit at the output of UPS on the load side Check all output connections and repair as requ...

Page 77: ...UPS cabinet s master slave status flashing twice sec interface is master 1st cabinet of a parallel system flashing once sec Interface is slave 2nd 5th cabinet of a parallel system The red indicates a board malfunction and possible replacement required 6 JR3 RJ45 Port RS485 communication for remote panel touch screen 7 DIP SW Module selection used by multidrop configuration 8 JR2 RJ45 Port RS485 co...

Page 78: ... cable is 15m When used in conjunction with suitable software this port allows the connected computer to continuously monitor the input mains voltage and UPS status and display a message if there any UPS system changes The USB port on the customer interface board is connected in parallel with JD11 and output the same data stream Figure 9 2 Connector Cable PC Serial Port 9 2 2 Dry ports customer in...

Page 79: ...5 Gnd Gnd X3 4 Gnd Gnd REMOTE SHUTDOWN RSD Remote Shut Down Leave jumper JP5 in place if no Remote Shut Down input is connected X3 3 In 12V X3 2 REMOTE SHUTDOWN RSD Remote Shut Down For external switch Max 250VAC 8A 30VDC 8A 110VDC 0 3A 220VDC 0 12A X3 1 OUTPUTS X2 X2 18 Com Spare function Common X2 17 NC Auxiliary NO X2 16 NO Auxiliary NC X2 15 Com Alarm COMMON ALARM Common X2 14 NC No Alarm Cond...

Page 80: ...0m 2 Connect the cable as shown in Figure 9 5 9 2 3 RS485 Interface for multidrop JR2 The optional Multidrop feature which is available only in a parallel system allows the customer interface board in the master cabinet to collect data messages from the other system cabinets via the cables connected to JD2 The received data is then processed at a centralised point on the master customer interface ...

Page 81: ... with BMS software over a local area network LAN for SNMP or Modbus information over IP An optional card is available to enable Modbus communications over RS485 Figure 9 6 SNMP Internal and external adapters 9 3 UPS Monitoring and automated control software 9 3 1 The importance of UPS management The utility supply is inevitably unreliable every now and then and assuring continuous power to all the...

Page 82: ...imensions W x D x H mm 1580 x 940 x 1975 UPS Type On line transformerless modular decentralized parallel architecture Parallel capability Up to 6 frames with up to 5 x 100 kVA modules in each frame Battery Not included Performance specification VFI SS 111 Weight 975 kg with five power modules fitted Colour Black RAL 9005 Positioning Min 200mm space required at the rear for ventilation Min 1500mm s...

Page 83: ...re General Data Output power factor 1 0 Output rated power 1 0 p f 100 kW Output current In 1 0 p f 145A 400 V Efficiency AC AC at various loads at up to unity power factor Load 100 75 0 50 0 25 0 Eff 95 6 96 0 96 1 95 8 ECO mode efficiency at 100 load 99 or better Back feed protection Standard Rectifier Data Input voltage 3x380 220V N 3x400V 230V N 3x415 240V N Three phases Neutral and Earth requ...

Page 84: ...ortion THD 100 load normal and battery mode 2 0 With linear load 4 0 With non linear load EN62040 3 Static Bypass Data Transfer time inv byp byp inv Eco 1 ms 5 ms 6 ms Rated current 160A overload current 110 load for 85 minutes 125 load for 65 minutes 150 load for 50 minutes Bypass short capability RMS 10 x In A during 20 ms Environmental Data Audible noise at 100 50 load fully populated cabinet 7...

Page 85: ...Temperature sensor for battery charging control 1 x 12Vdc output max 200mA Serial ports RS232 on Sub D9 1 x System frame for monitoring integration in network management and service USB 1x For monitoring and software management Slot for SNMP card For monitoring and integration in network management Slot for Modem Ethernet card For monitoring and integration in network management Remote signalling ...

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