Kodak Miniloader 2000 P Service Manual Download Page 3

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TABLE OF CONTENTS

ELECTROSTATIC DISCHARGE ................................................................. I-I

SAFETY WARNINGS .................................................................................... I-II

1. SPECIAL TOOLS ..................................................................................... 1-1

2. REPLACEMENTS ..................................................................................... 2-1

INTRODUCTION ............................................................................................................2-1

CASSETTE TRANSPORT............................................................................................2-1

REMOVAL OF THE FRONT PANEL..........................................................................2-1

REMOVAL OF THE INPUT PANEL. ..........................................................................2-2

REPLACEMENT OF CASSETTE INPUT FLAP MOTOR M1.................................2-3

REPLACEMENT OF THE FRONT SOFT ROLLER SHAFT ASSY. ......................2-4

REPLACEMENT OF THE FRONT TRANSPORT ROLLER. ..................................2-6

REPLACEMENT OF THE SHORT TRANSPORT ROLLER ...................................2-7

REPLACEMENT OF THE LONG TRANSPORT ROLLER ......................................2-8

REPLACEMENT OF THE CASSETTE TRANSPORT MOTOR M2. .................. 2-10

REPLACEMENT OF THE CASSETTE OPENER MOTOR M5 ........................... 2-12

REPLACEMENT OF THE CASSETTE OPENER SOLENOID Y4. ..................... 2-17

MAGAZINE OPENER ................................................................................................ 2-18

REPLACEMENT OF THE MAGAZINE OPENER MOTOR M14. ........................ 2-18

FILM POCKET ............................................................................................................ 2-19

REPLACEMENT OF THE FILM POCKET STEPPER MOTOR M10. ................ 2-19

REPLACEMENT OF THE FILM POCKET SUCKER BAR MOTOR M15. ......... 2-21

REPLACEMENT OF FILM POCKET SPRING. .................................................... 2-22

RECEIVING MAGAZINE INTERFACE (ML2000 only) ......................................... 2-23

REPLACEMENT OF STEPPER MOTOR INTERFACE M13 ............................... 2-23

REMOVAL OF THE RECEIVING MAGAZINE TUNNEL(ML2000 only) ............ 2-25

CONVEYOR ............................................................................................................... 2-26

REMOVAL OF THE CONVEYOR .......................................................................... 2-26

DISASSEMBLY OF THE CONVEYOR ................................................................... 2-28

REPLACEMENT OF THE FILM PICK UP MOTOR BELT (CARRIAGE) .......... 2-30

REPLACEMENT OF FILM PICK UP MOTOR (CARRIAGE) M6 ........................ 2-30

REPLACEMENT OF CARRIAGE ASSEMBLY DRIVE BELTS ........................... 2-32

REPLACEMENT OF SOLENOID CASSETTE SUCKER BAR TILTING Y7 ..... 2-33

REPLACEMENT OF THE SENSOR SUCKER BAR TILT B19........................... 2-34

3. ADJUSTMENTS ........................................................................................ 3-1

INTRODUCTION ............................................................................................................3-1

EXAMPLE: ......................................................................................................................3-1

SM 3477

TABLE OF CONTENTS

KODAK AG, Stuttgart

6/1997

Summary of Contents for Miniloader 2000 P

Page 1: ...Publication No SM 3477 6 97 SERVICE MANUAL for the KODAK Miniloader 2000 and for the KODAK Miniloader 2000 P KODAK AG STUTTGART 1997 ...

Page 2: ...s granted by this information Kodak reserves the right to change this information without notice and makes no warranty express or implied with respect to this information Kodak shall not be liable for any loss or damage including consequential or special damages resulting from the use of this information even if loss or damage is caused by Kodak s negligence or other fault ...

Page 3: ...18 REPLACEMENT OF THE MAGAZINE OPENER MOTOR M14 2 18 FILM POCKET 2 19 REPLACEMENT OF THE FILM POCKET STEPPER MOTOR M10 2 19 REPLACEMENT OF THE FILM POCKET SUCKER BAR MOTOR M15 2 21 REPLACEMENT OF FILM POCKET SPRING 2 22 RECEIVING MAGAZINE INTERFACE ML2000 only 2 23 REPLACEMENT OF STEPPER MOTOR INTERFACE M13 2 23 REMOVAL OF THE RECEIVING MAGAZINE TUNNEL ML2000 only 2 25 CONVEYOR 2 26 REMOVAL OF THE...

Page 4: ...1 MAGAZINE OPENER 3 41 STEPPER MOTOR FILM POCKET M10 M_PO 3 43 RECEIVING MAGAZINE INTERFACE ML2000 only 3 44 STEPPER MOTOR INTERFACE M13 M_PI 3 44 RECEIVING MAGAZINE ML2000 only 3 47 SENSOR B24 C_RM_E RECEIVING MAGAZINE ENTRANCE SENSOR B25 C_RM_F RECEIVING MAGAZINE FULL 3 47 4 PARAMETER 4 1 INTRODUCTION 4 1 HOW TO SET A PARAMETER 4 2 MINILOADER TYPE 4 2 CASSETTE UNIT 4 2 1 VACUUM OFF TIME 4 2 2 RE...

Page 5: ...y 4 9 5 RESIZING MAGAZINES 5 1 6 PREVENTIVE MAINTENANCE 6 1 PREPARATION 6 1 GENERAL ACTIVITIES 6 1 CASSETTE AREA 6 2 SPECIAL REPLACEMENTS AFTER 120000 CYCLES 6 3 SPECIAL REPLACEMENTS AFTER 200000 CYCLES 6 4 VENTING ML2000 P only 6 4 FINAL CHECK OUT 6 5 SM 3477 TABLE OF CONTENTS KODAK AG Stuttgart III 6 1997 ...

Page 6: ...TABLE OF CONTENTS SM 3477 6 1997 IV KODAK AG Stuttgart ...

Page 7: ...pment it means always wearing grounding straps and working at ESD protected sites If you ever work around electronic equipment it means keeping static generators like plastic trash bags away from sensitive components For everyone taking charge of ESD means making the simple ESD controls a way of life See the following sections for special tips EFFECTIVE ESD CONTROL IS EVERYONE S RESPONSIBILITY _ E...

Page 8: ...AND TRAP YOU IF YOU TRY TO STOP THEM MANUALLY NEVER START THE CASSETTE OPENER MOTOR WHEN SOMEONE S HANDS ARE IN THE CASSETTE AREA 2 DISCONNECT THE POWER WHEN WORKING AT THE POWER SUPPLY IT IS POSSIBLE TO TOUCH THE MAINS VOLTAGE 3 IF YOU TAKE OFF PANELS OR COVERS OR WIRE TIES TO GET EASIER ACCESS TO PARTS INSTALL THEM BEFORE YOU MOUNT THE SIDE PANELS WHEN THE SERVICE CALL OR THE PM IS FINISHED ENSU...

Page 9: ...D WRENCH SET TL 2765 METRIC OPEN END WRENCH 5 5mm TL 1936 METRIC OPEN WRENCH 7mm TL 1938 ESD KIT TL 3346 DENTIST MIRROR TL 2753 EXTRACTION TOOL TL 1580 EXTRACTION TOOL TL 1654 THICKNESS GAUGE TL 2372 LAPTOP DATA CABLE TL 4391 TORX WRENCH SET TL 3261 BLOW PIPE POSITIONER MAGAZINE TL 4582 CES SERVICE SOFTWARE G9904474 LAPTOP COMPUTER has to be bought locally SM 3477 TOOLS KODAK AG Stuttgart 1 1 4 19...

Page 10: ...TOOLS SM 3477 4 1997 1 2 KODAK AG Stuttgart ...

Page 11: ... TEST from the MAIN MENU press ENTER Select CASSETTE MOTORS press ENTER Select INPUT FLAP MOT M1 press ENTER Select CLOSE OPEN press ENTER CASSETTE TRANSPORT REMOVAL OF THE FRONT PANEL PURPOSE To get better access to the INPUT FLAP to the FRONT ROLLERS of the CASSETTE TRANSPORT to the DISPLAY and to take off the TOP FRAME the FRONT PANEL has to be removed 1 Switch off ML2000 ML2000 P 2 Open the TO...

Page 12: ...OUNTING SCREWS 3 Disconnect the INTERLOCK REED SWITCH of the TOP COVER to prevent breaking its wires when the INPUT PANEL is taken out 4 Carefully pull out the INPUT PANEL Secure it with a WIRE TIE to the FRAME 5 When reinstalling the INPUT PANEL ensure that the INTERLOCK SWITCH is connected again MOUNTING SCREWS 4 INPUT FLAP INPUT PANEL figure 2 2 Secure the INPUT PANEL with a WIRE TIE to the FRA...

Page 13: ... M1 Disconnect it too 4 Manually turn the INPUT FLAP MOTOR CAM to fully lower the INPUT FLAP This gives access to the 3 MOTOR MOUNTING SCREWS 5 Take off the INPUT FLAP CAM NOTE Take care when removing the CAM There is a DOWEL PIN behind it 6 Take out the 3 MOUNTING SCREWS of the INPUT FLAP MOTOR 7 Install the new MOTOR 8 Install the FRONT PANEL Ensure that the CABLE to the DISPLAY and the PROTECTI...

Page 14: ...0 ML2000 P 2 Take off the PANELS 3 Take out the INPUT FLAP MOTOR M1 and the INPUT PANEL This gives better access to the SOFT ROLLER SHAFT 4 Loosen the BELT TENSIONERS and take off the DRIVE BELT See the drawing on the next page 5 Take off the C RING at the DRIVE PULLEY 6 Take off the CAP NOTE Take care when removing the CAP There is a DOWEL PIN underneath Removing the DRIVE BELT in step 4 allows t...

Page 15: ...1 DRIVE BELT DRIVE BELT TENSIONER SOFT ROLLER SHAFT ASSY WASHER and C RING C RING CAP DOWEL PIN DRIVE GEAR BEARING figure 2 5 SM 3477 REPLACEMENTS KODAK AG Stuttgart 2 5 6 97 ...

Page 16: ...ANELS and the FRONT PANEL 3 Take out the INPUT FLAP MOTOR M1 and the INPUT PANEL This gives better access to FRONT ROLLER 1 DRIVE GEAR DOWEL PIN CAP C RING BEARING SPACER DOWEL PIN DRIVE PULLEY SPACER C RING CABLE MOUNTING BRACKET BEARING figure 2 6 REPLACEMENTS SM 3477 6 97 2 6 KODAK AG Stuttgart ...

Page 17: ...t with a new one FUNCTION TEST 1 Check that a CASSETTE is transported correctly forward and backward 2 Ensure that all PANELS are mounted correctly and that all PROTECTIVE GROUND CABLES are properly connected REPLACEMENT OF THE SHORT TRANSPORT ROLLER NOTE For details see the drawing on the next page 1 Switch off ML2000 ML2000 P 2 Take off the PANELS 3 Loosen the BELT TENSIONERS and take off the DR...

Page 18: ...ng on the next page 4 Loosen the MOUNTING SCREWS 3 of the CASSETTE TRANSPORT MOTOR 5 Take off the C Ring and the DRIVE PULLEY together with the DRIVE BELT 1 from the left hand side of the TRANSPORT ROLLER NOTE There is a DOWEL PIN behind the DRIVE PULLEY Do not lose it 6 Take out the black and white SPACERS at the left hand side of the TRANSPORT ROLLER 1 BEARING SPACER DOWEL PIN DRIVE PULLEY SPACE...

Page 19: ...h WASHER SPACER white BEARING SPACER DOWEL PIN DRIVE PULLEY C RING SPACER black CASSETTE TRANSPORT MOTOR MOUNTING SREWS 3 DRIVE PULLEY DRIVE PULLEY with WASHER DRIVE BELT 1 DRIVE BELT 2 BEARING PLATE figure 2 8 SM 3477 REPLACEMENTS KODAK AG Stuttgart 2 9 6 97 ...

Page 20: ... of the TRANSPORT ROLLER 11 Install the new LONG TRANSPORT ROLLER FUNCTION TEST 1 Check that a CASSETTE is transported correctly forward and backward 2 Ensure that all PANELS are mounted correctly and that all PROTECTIVE GROUND CABLES are properly connected REPLACEMENT OF THE CASSETTE TRANSPORT MOTOR M2 NOTE Always order MOTOR PN 9228010 and RETAINING RING PN 4500416 1 Switch off the ML2000 ML2000...

Page 21: ...cable with WIRE TIES FUNCTION TEST 1 Start the CASSETTE TRANSPORT MOTOR M2 Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is displayed press ENTER UNIT Data are displayed press ENTER Select COMPONENT TEST from the MAIN MENU press ENTER Select CASSETTE MOTORS press ENTER Select CASSETTE TRANSPORT M2 press ENTER 2 Check that the MOTOR is run...

Page 22: ... hand the CASSETTE OPENER MECHANISM As soon as you take off the CHAIN the mechanism moves down and may squeeze in your fingers When the GEAR is off lower the CASSETTE OPENER MECHANISM to its bottom position 10 Take out the 2 MOUNTING SCREWS of the MOUNTING PLATE 11 Disconnect SENSOR B15 12 Take off the SMALL DRIVE GEAR DRIVE GEAR ACTUATOR DOWEL PIN OPENER STOP PLATE C RING MOUNTING PLATE MOUNTING ...

Page 23: ...R Tension the DRIVE BELT and fasten the MOUNTING SCREWS of MOTOR M2 21 Switch on the ML2000 ML2000 P WARNING BE CAREFUL WHEN WORKING IN THE CASSETTE OPENER AREA THE OPENER MOTOR AND THE OPENER MECHANISM ARE VERY STRONG THEY CANNOT BE MOVED MANUALLY THEY MAY SQUEEZE YOUR HAND AND TRAP YOU IF YOU TRY TO STOP THEM MANUALLY NEVER START THE CASSETTE OPENER MOTOR WHEN SOMEONE S HANDS ARE IN THE CASSETTE...

Page 24: ...not tighten the ACTUATOR SCREW at this time NOTE The STOP PIN of the DRIVE GEAR has to be to the left of the bottom STOP BOLT If it is to the right the CASSETTE OPENER cannot move the full distance DOWEL PIN should be horizontal DOWEL PIN GROOVE figure 2 11 OPENER STOP PLATE DRIVE GEAR bottom STOP BOLT STOP PIN figure 2 12 REPLACEMENTS SM 3477 6 97 2 14 KODAK AG Stuttgart ...

Page 25: ...PENER MECHANISM must be in its bottom position b The STOP PIN of the DRIVE GEAR should just touch the bottom STOP BOLT of the STOP PLATE Select DOWN until the STOP PIN just touches the STOP BOLT The OPENER BRACKET must be vertical SENSOR B15 ACTUATOR SMALL GEAR MOTOR DRIVE GEAR MOTOR M5 MOTOR M2 figure 2 13 SM 3477 REPLACEMENTS KODAK AG Stuttgart 2 15 6 97 ...

Page 26: ...OLT touches the STOP PIN of the DRIVE GEAR Turn the STOP PLATE clockwise until there is a gap of approximately 1 mm between the STOP PIN and the STOP BOLT NOTE It is not possible to see this gap You have to set it by feeling 35 Tighten the MOUNTING SCREWS of the STOP PLATE 36 Check the position of the STOP PLATE Disconnect SENSOR B15 Select UP The MOTOR M5 must turn for a short distance and is sto...

Page 27: ...that the OPENER BRACKET is vertical when the CASSETTE is open 4 Check that the CASSETTE is correctly closed REPLACEMENT OF THE CASSETTE OPENER SOLENOID Y4 1 Switch off the ML2000 ML2000 P 2 Take off the PANELS 3 Lower the CASSETTE OPENER to the approximate mid position Unplug the CASSETTE OPENER SOLENOID Connector X40 4 Take out the 2 SCREWS from the CASSETTE OPENER SOLENOID NOTE Take care when re...

Page 28: ...14 1 Switch off the ML2000 ML2000 P 2 Take off the left hand SIDE Panel 3 Manually move the MAGAZINE OPENER to the CLOSED position 4 Take out all MAGAZINES 5 Take out SCREWS 1 and 2 and the C RING 6 Disconnect SENSOR B15 7 Take out SCREWS 3 and 4 8 Move the MOUNTING PLATE forward as far as possible and take out the OPENER ASSEMBLY 9 Replace MOTOR M14 SCREW 1 SCREW 2 C RING MOUNTING PLATE MOTOR M14...

Page 29: ...necessary adjust the position of SENSOR B36 14 Exit the SERVICE MODE Press BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER FUNCTION TEST No special FUNCTION TEST is necessary The function of MOTOR M14 was tested during the adjustments Ensure that all PROTECTIVE GROUND WIRES are mounted correctly FILM POCKET R...

Page 30: ...OBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is displayed press ENTER UNIT DATA are displayed press ENTER Select CHANGE ML2000 DATA press ENTER Select CHANGE PARAMETER press ENTER Select SCAN RUN press ENTER Select STORE PARAMETERS press ENTER 2 Exit the SERVICE PROGRAM Press BACKSPACE twice Select QUIT ML2000 press ENTER Select Quit the program press ENTER FILM CHUTE MOTOR M10 THREAD PLATE CH...

Page 31: ...OTOR FUNCTION TEST 1 Take out all MAGAZINES 2 Check that the FILM POCKET SUCKER BAR ARM moves forward and backward Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is displayed press ENTER UNIT DATA are displayed press ENTER Select COMPONENT TEST press ENTER Select MAGAZINE MOTORS press ENTER Select FILM PICK UP MAGAZINE M15 press ENTER Sele...

Page 32: ...JUSTMENT is required 1 Switch off the ML2000 ML2000 P 2 Take off the PANELS 3 Take out the FILM CHUTE 4 Loosen the COLLAR This allows to shift the right hand CLUTCH DISK a bit to the right 5 Replace the old SPRING with a new one 6 Move the COLLAR to the left and tighten it FUNCTION TEST 1 Check that small and large FILMS are picked up correctly from the magazines COLLAR FILM POCKET SPRING figure 2...

Page 33: ...3 1 Switch off the ML2000 2 Take off the PANELS 3 Take out the 3 MOUNTING SCREWS 4 Lift the RECEIVING MAGAZINE INTERFACE up to the CUT OUT in the FRAME and pull it out RECEIVING MAGAZINE INTERFACE MOUNTING SCREW 3 CUT OUT figure 2 19 SM 3477 REPLACEMENTS KODAK AG Stuttgart 2 23 6 97 ...

Page 34: ...ed press ENTER UNIT DATA are displayed press ENTER Select COMPONENT TEST press ENTER Select INTERFACE FILM MOT press ENTER Select STEPPER MOTOR INTERFACE M13 press ENTER Select ON OFF 2 Exit the SERVICE PROGRAM Press BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER MOUNTING SCREWS OF MOTOR M13 4 DRIVE PULLEY D...

Page 35: ...INE CODE 1 Switch off the ML2000 ML2000 P 2 Take off the PANELS 3 Take out the 4 MOUNTING SCREWS 4 Carefully pull out the RECEIVING MAGAZINE TUNNEL and disconnect the SENSORS NOTE To adjust the SENSORS an EXTENSION CABLE is required This EXTENSION CABLE is sent out with the ML2000 and it is stored in the PNEUMATIC AREA MOUTING SCREW 4 There are 2 on the left hand and 2 on the right hand side of th...

Page 36: ...ML2000 P 2 Take off the PANELS 3 Disconnect the TOP COVER INTERLOCK SWITCH B23 TCI and then take off the TOP FRAME 4 Disconnect CONNECTOR X55 and CONNECTOR X60 CONNECTOR X55 CONNECTOR X60 TOP FRAME figure 2 22 REPLACEMENTS SM 3477 6 97 2 26 KODAK AG Stuttgart ...

Page 37: ...nd mark the position of it 7 Disconnect the translucent HOSE TOP COVER TOP COVER MOUNTING SCREWS 4 Take out the 4 MOUNTING SCREWS Take care of the 2 THREAD PLATES Gently pull up the TOP COVER figure 2 23 Cut the WIRE TIES Disconnect the translucent HOSE here figure 2 24 SM 3477 REPLACEMENTS KODAK AG Stuttgart 2 27 6 97 ...

Page 38: ... along the upper TIE RODS Mark the position of the WIRE TIES See figure 2 26 on the next page 3 Take out the 4 NUTS at the TIE RODS 4 Remove the 12 C RINGS from the upper 2 TIE RODS 5 Remove the CARRIAGE STOP 6 Slide out both upper TIE RODS 7 Take out C RINGS at both PRESSURE ROLLER SHAFTS and slide SHAFTS outwards See figure 2 27 on the next page 8 Take out SPRINGS 9 Disconnect the VACUUM SOLENOI...

Page 39: ...t the CONNECTOR of the SENSOR VACUUM OFF B20 13 Carefully lift out the CARRIAGE ASSEMBLY NOTE Do not lose the SPACER of the PRESSURE ROLLER SHAFT located on the ROLLER MOTOR side NUT NUT TIE ROD TIE ROD CARRIAGE STOP figure 2 26 PRESSURE ROLLER SHAFT SPRING C RING figure 2 27 SM 3477 REPLACEMENTS KODAK AG Stuttgart 2 29 6 97 ...

Page 40: ... 3 MOUNTING SCREWS of the FILM PICK UP MOTOR 3 Replace the BELT with a new one FUNCTION TEST 1 Check that the CONVEYOR is seated properly It must be as far as possible to the front e g to the INPUT FLAP 2 Run a TEST CYCLE 3 Check that the FILM is picked up from the CASSETTE 4 Check that the FILM is transported correctly into the FILM CHUTE 5 Use various FILM SIZES REPLACEMENT OF FILM PICK UP MOTOR...

Page 41: ...Select COMPONENT TEST press ENTER Select CASSETTE MOTORS press ENTER Select FILM PICK UP M6 press ENTER Select forward press ENTER Select backward press ENTER 2 Exit the SERVICE PROGRAM Press BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select Quit ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 1 2 3 4 5 6 7 8 9 CONNECTOR X60 MOTOR CABLE YELLOW BLUE RED MOUNTING S...

Page 42: ... 5 Remove the small C RINGS at the BELT LINKS 6 Slide the GEAR to the right and remove the DOWEL PIN 7 Slide the FILM PICK UP DRIVE SHAFT to the left 8 Replace the BELTS Note A CARRIAGE JAM OCCURS IF THE BELT LINKS ARE NOT ALIGNED WITH THE REFERENCE MARKS FROM STEP 3 FUNCTION TEST 1 Check that the CONVEYOR is seated properly It must be as far as possible to the front e g to the INPUT FLAP 2 Run a ...

Page 43: ...forward to get access to the SOLENOID CASSETTE SUCKER BAR TILTING Y7 4 Remove the PIN to disconnect the ARMATURE from the ACTUATOR 5 Undo the NUT 6 Cut the WIRE TIES 7 Replace the SOLENOID FUNCTION TEST 1 Check that the SOLENOID CASSETTE SUCKER BAR TILTING Y7 tilts the CASSETTE SUCKER BAR Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is d...

Page 44: ...BAR to the front 4 Take out SENSOR B19 Mark the position of the WIRE TIES 5 Install the new SENSOR 6 Fix the harness with WIRE TIES Use the marks from step 4 as reference FUNCTION TEST 1 Switch on the ML2000 ML2000 P 2 Test the function of SENSOR B19 with the SENSOR TEST Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is displayed press ENT...

Page 45: ...B19 must now be indicated ON 4 Exit the SERVICE PROGRAM Press BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select QUIT SERVICE MODE press ENTER Select QUIT THE PROGRAM press ENTER SM 3477 REPLACEMENTS KODAK AG Stuttgart 2 35 6 97 ...

Page 46: ...REPLACEMENTS SM 3477 6 97 2 36 KODAK AG Stuttgart ...

Page 47: ... room light This can result in wrong measurements when you do an adjustment or a SENSOR becomes triggered and the ML2000 ML2000 P tries to bring the various units to HOME POSITION For this reason dim the light or cover the SENSORS when you do the adjustments This is especially important when you measure the output voltage of a SENSOR CASSETTE AREA INPUT FLAP PURPOSE This adjustment ensures that th...

Page 48: ...the correct distance to avoid scratches on the CASSETTE LID SCREEN caused by the CASSETTE SUCKER BAR WARNING BE VERY CAREFUL WHEN DOING THIS ADJUSTMENT THE OPENER MOTOR AND THE OPENER MECHANISM ARE VERY STRONG THEY MAY SQUEEZE YOUR HAND AND TRAP YOU IF YOU TRY TO STOP IT MANUALLY NEVER START THE CASSETTE OPENER MOTOR WHEN SOMEONE S HANDS ARE IN THE CASSETTE AREA NOTE This adjustment may affect the...

Page 49: ...ct COMPONENT TEST from the MAIN MENU press ENTER Select CASSETTE MOTORS press ENTER Select CASSETTE OPENING M5 press ENTER Select UP 5 If the OPENER BRACKET is vertical proceed with step 8 or else proceed with step 6 ACTUATOR OPENER STOP PLATE SENSOR B15 CASSETTE OPENER MOTOR M5 MOUNTING SCREW 3 SENSOR B15 ACTUATOR MOUNTING SCREW figure 3 2 The OPENER BRACKET must be vertical figure 3 3 SM 3477 AD...

Page 50: ... SENSOR B15 CONNECTOR X9 Select UP The MOTOR M5 must turn for a short distance and is stopped then A high pitched tone can be heard at the same time Connect SENSOR B15 Select DOWN until the CASSETTE OPEN_ER stops in its bottom position Manually actuate SENSOR B15 Do not break its thin PLASTIC ACTUATOR Select DOWN again MOTOR M5 should turn for a short distance and is stopped then A high pitched to...

Page 51: ...e sucker surface This contamination can be any number of substances ranging from natural body oil sweat or even KODAK Intensifying Screen Cleaner and anti static Solution which has sometimes been recommended for cleaning SUCKERS Do not use KODAK Intensifying Screen Cleaner and Anti Static Solution to clean the SUCKERS Use the following procedure if the SUCKERS are touched or if new ones are fitted...

Page 52: ...he ADJUSTMENT PLATE TL 4804 on the TRANSPORT ROLLERS and push it to the CASSETTE END STOP NOTE This is a ML700 TOOL 2 Manually move the CASSETTE SUCKER BAR CARRIAGE forward for approximately 40 mm This allows the CASSETTE SUCKER BAR to tilt 154 1 mm 58 1 mm SENSOR B18 SENSOR B17 REAR STEEL ROD MOUNTING BRACKET REAR FRONT figure 3 6 18 2 0 mm ADJUSTMENT PLATE TL 4804 TRANSPORT ROLLERS CASSETTE END ...

Page 53: ...ited to avoid overheating of the SOLENOID 4 Manually move the CASSETTE SUCKER BAR CARRIAGE forward until the CASSETTE SUCKERS reach the ADJUSTMENT PLATE TL 4804 5 Check that the rear edges of the SUCKERS are 18 mm 2 0 away from the rear of the adjustment plate 6 If the distance is not correct loosen the RETAINERS and move the CONVEYOR forward or backward as required and fasten the RETAINERS See dr...

Page 54: ...18 2 0 mm ADJUSTMENT PLATE TL 4804 TRANSPORT ROLLERS CASSETTE END STOP figure 3 9 RETAINER RETAINER carefully bent here but only if necessary figure 3 10 ADJUSTMENTS SM 3477 6 97 3 8 KODAK AG Stuttgart ...

Page 55: ...he OPERATORS DISPLAY Select CONTAIN at the OPERATORS DISPLAY Select CLEAR at the OPERATORS DISPLAY The ML2000 ML2000 P is now set to the CONTINUOUS LOOP MODE This means after a loaded CASSETTE is fed in this CASSETTE becomes unloaded and loaded repeatedly 2 Feed in a loaded CASSETTE 18x24 cm 3 Observe from the side that the trailing edge of the FILM just touches the CASSETTE SUCKERS look at the mi...

Page 56: ... NOTE The END STOP SCREW will lift the CASSETTE SUCKER BAR away from the film when it enters the ROLLERS 5 Disable the CONTINUOUS LOOP MODE Pull out the CASSETTE Switch off the ML2000 ML2000 P Wait 5 seconds and switch it on again 6 Move SWITCH S1 1 on PCB A1 to OFF down for normal operation 90 figure 3 12 ADJUSTMENTS SM 3477 6 97 3 10 KODAK AG Stuttgart ...

Page 57: ... fix it in position with a piece of tape 4 With a CASSETTE carefully actuate SENSOR B12 C_CE_CR CASSETTE CENTRED RIGHT 5 SENSOR B12 has to be actuated when the CASSETTE is 1 5 0 5 mm away from the right hand CENTRING BAR 6 If the distance is not correct change the position of B12 7 Manually actuate SENSOR B12 C_CE_CR CASSETTE CENTRED RIGHT and fix it in position with a piece of tape 8 Take off the...

Page 58: ...SORS P N 9228991 They are selected and known to be good CAUTION Take proper ESD SAFETY PRECAUTIONS when doing this adjustment 1 Start the SENSOR TEST Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is displayed press ENTER UNIT DATA are displayed press ENTER Select COMPONENT TEST from the MAIN MENU press ENTER Select SENSORS press ENTER Sel...

Page 59: ...NOTE Use all types of CUSTOMER FILM to ensure correct operation figure 3 13 SENSOR B20 MIRROR figure 3 14 SM 3477 ADJUSTMENTS KODAK AG Stuttgart 3 13 6 97 ...

Page 60: ...gram press ENTER 7 Run several cycles with all types of CUSTOMER FILMS to ensure correct operation DRIVE BELT TENSION Purpose This adjustment ensures that the CASSETTE is correctly transported in and out 1 Move the BELT TENSIONERS up or down to tension the DRIVE BELT NOTE There is no fixed value for the DRIVE BELT tension The tension of the DRIVE BELT is not critical 1 BELT TENSIONER DRIVE BELT fi...

Page 61: ...with NATURAL un perfumed talcum powder available from chemists and pharmacies FILM POCKET CHAIN Prerequisites When doing this adjustment the unit must be levelled Purpose This adjustment ensures that there is no offset between the left and the right CHAIN and that the FILM POCKET DRIVE SHAFT is parallel to the BASE PLATE of the MAGAZINE CHAMBER NOTE After you have done this adjustment check the ad...

Page 62: ...ENOID SUCKER BAR TILTING Y14 Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is displayed press ENTER UNIT DATA are displayed press ENTER Select COMPONENT TEST from the MAIN MENU press ENTER Select SOLENOIDS press ENTER Select TILTING MAGAZINE SUCKER BAR Y14 press ENTER Select ON NOTE Do not leave the SOLENOID Y14 switched on for a long tim...

Page 63: ...compensate with this adjustment for a bent FILM POCKET SUCKER BAR Do this ad justment only if the complete FILM POCKET ASSEMBLY is not parallel to the CASSETTE 17 Tighten the LOCK NUTS connect the FILM POCKET STEPPER MOTOR and take out the CASSETTE LOCK NUTS figure 3 18 SM 3477 ADJUSTMENTS KODAK AG Stuttgart 3 17 6 97 ...

Page 64: ...AGAZINE WALL 7 Insert the prepared MAGAZINE into position 3 8 Take out the FILM CHUTE 9 Switch off the ML2000 ML2000 P 10 Defeat the INTERLOCK with a PERMANENT MAGNET 11 Connect the LAP TOP COMPUTER to the ML2000 ML2000 P and start the SERVICE SOFTWARE 12 Move the FILM Pocket to level23 Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is dis...

Page 65: ...t FORWARD 14 Move the SUCKER BAR by hand using low force If it can be moved proceed with step 15 else proceed with step 23 15 Start the SENSOR TEST Press BACKSPACE twice to go back to the screen COMPONENT TEST Select SENSORS press ENTER Select SENSOR TEST WITH SOUND press ENTER 16 Make sure that the BALL BEARING is still engaged in the DETENT 17 Loosen the SET SCREW of the LEFT TIMING DISK 18 Push...

Page 66: ...ss BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 24 Insert a loaded MAGAZINE into the ML2000 ML2000 P M35 M 25 Run a few cycles if the FILM does not interfere with parts of the CASSETTE TRANSPORT MODULE proceed with step 34 else proceed with step 26 26 Start the SENSOR TEST Start the SERVICE PROGRAM Select ...

Page 67: ...nce 30 Rotate the right hand TIMING DISK in the direction of the arrow until SENSOR B58 M_PU_ER is interrupted This is indicated by a BEEP from the SENSOR TEST 31 Tighten the SET SCREW 32 Check that the FILM POCKET SUCKER BAR reaches the REAR POSITION without bouncing LOWER DETENT figure 3 22 LEFTHAND TIMING DISK RIGHT HAND TIMING DISK BOARD A5 SENSOR B58 M_PU_ER figure 3 23 SM 3477 ADJUSTMENTS KO...

Page 68: ...on so that the BALL BEARING is fully engaged in the DETENT Press BACKSPACE twice to come back to the screen COMPONENT TEST Select MAGAZINE MOTORS press ENTER Select FILM PICK UP MAGAZINE M15 press ENTER Select FORWARD 36 Check that the CABLE PROTECTING BRACKET AT SENSOR B61 FILM AT SUCKER BAR is not bent Otherwise the BRACKET will ride on the MAGAZINE WALL and the SUCKERS do not reach the FILMS in...

Page 69: ...OUNTING SCREWS of the TILTING MAGAZINE SUCKER BAR SOLENOID Y14 Move the Solenoid up or down as required and tighten the MOUNTING SCREWS NOTE The SOLENOID Y14 is still energised not correct not correct CORRECT figure 3 24 MOUNTING SCREWS SOLENOID Y14 figure 3 25 SM 3477 ADJUSTMENTS KODAK AG Stuttgart 3 23 6 97 ...

Page 70: ...eed with step 43 Otherwise proceed with step 50 43 Move the FILM POCKET up so that it can be rotated out of the MAGAZINE Select MOVE OUT POSITION 44 Loosen the MOUNTING SCREW of the FILM POCKET SUCKER BAR ARM and rotate the SUCKER BAR in or out as required Tighten MOUNTING SCREW and LOCK NUT 3 0 5 mm REFERENCE LINE ON FILM MAGAZINE WALL figure 3 26 MOUNTING SCREW FILM POCKET SUCKER BAR ARM NOTE Th...

Page 71: ... Mag Level 2 50 Switch off the SOLENOID TILTING MAGAZINE SUCKER BAR Y14 to avoid overheating and let it cool down if necessary Press BACKSPACE 3 times Select SOLENOIDS press ENTER Select TILTING MAGAZINE SUCKER BAR Y14 press ENTER Select SOLENOID OFF 51 Check that the BLOW PIPES are not touching the side of the MAGAZINE RECESSES The BLOWPIPES must not be in the recess areas shaded grey 52 If they ...

Page 72: ...nd tighten SCREW 2 55 Check that the BLOW PIPES are correct in the MAGAZINE RECESSES The BLOWPIPES must not be in the shaded areas They have to be between the centreline of the recess and the MAGAZINE WALL They must not touch the MAGAZINE WALLS If this distance is not correct loosen the LENGTH ADJUSTMENT SCREWS of the BLOWPIPES and shift them forward or backward Tighten the screws See the figure o...

Page 73: ...elect COMPRESSOR M16 press ENTER Select MOTOR ON Press BACKSPACE twice to come back to the screen COMPONENT TEST Select SOLENOID VALVES press ENTER Select MAGAZINE SUCKING Y12 press ENTER Select SOL VALVE ON press ENTER Press BACKSPACE twice to come back to the screen COMPONENT TEST Select SOLENOIDS press ENTER Select TILTING MAGAZINE SUCKER BAR Y14 press ENTER Select SOLENOID ON NOTE Do not leave...

Page 74: ... The position of the hole in the BLOWPIPES is important to separate the films in the MAGAZINES 61 Switch off the SOLENOID Y14 Select SOLENOID OFF 62 Remove the BLOW PIPE POSITIONER TOOL from the SUCKERS The TOOL can only be taken off after SOLENOID VALVE Y12 is switched off and air is blown into the SUCKERS Press BACKSPACE twice to come back to the screen COMPONENT TEST Select SOLENOID VALVES pres...

Page 75: ... ENTER 64 Carefully press down the tool onto the SUCKERS After 0 2 0 5 mm SENSOR B61 should be actuated 65 If the SENSOR is not actuated carefully bend the ACTUATOR BRACKET 66 Exit the SENSOR TEST Press BACKSPACE twice to come back to the screen COMPONENT TEST 67 Insert an empty MAGAZINE into position 2 68 Check that there is a gap of 0 to 1 mm between the BLOW PIPES and the MAGAZINE WALL Select M...

Page 76: ...g point 72 Do a SCAN RUN Press BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select CHANGE ML2000 ML2000 P DATA press ENTER Select CHANGE PARAMETER press ENTER Select SCAN RUN press ENTER Select NEARLY EMPTY press ENTER Select STORE PARAMETERS press ENTER Select RETURN TO MAIN MENU press ENTER Select COMPONENT TEST press ENTER Select MAGAZINE MOTORS press ENTER 73 Proceed with step 75 ...

Page 77: ...CASSETTE LEVEL MAGAZINE LEVEL 1 MAGZINE LEVEL 2 HOME POSITION MAGAZINE LEVEL BRACKET 48 0 5 mm 181 0 5 mm figure 3 35 SM 3477 ADJUSTMENTS KODAK AG Stuttgart 3 31 6 97 ...

Page 78: ... POCKET SUCKER BAR Select BACKWARD 80 Exit the SERVICE PROGRAM Press BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 81 Run several cycles 82 Make sure that the MAGAZINE BLOW PIPES do not interfere with the CASSETTES 83 If the distance is not as shown in the figure on the previous page loosen the MOUNTING SCR...

Page 79: ...t QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 86 Do a FUNCTION TEST 87 Enable the CONTINUOS LOOP MODE Move SWITCH S1 1 on PCB A1 to the ON up position Select FUNC at the OPERATORS DISPLAY Select SYSTEM at the OPERATORS DISPLAY Select CONTIN at the OPERATORS DISPLAY Select CLEAR at the OPERATORS DISPLAY 88 Insert a MAGAZINE loaded with TEST FILMS use small and large fil...

Page 80: ...ct COMPONENT TEST from the MAIN MENU press ENTER Select MAGAZINE MOTORS press ENTER Select STEPPER MOTOR FILM POCKET M10 press ENTER Select MOVE TO LEVELS HOME POSITION press ENTER Select MOVE TO MAGAZINE 1 Press BACKSPACE twice to come back to screen TEST MAGAZINE MOTORS Select MAGAZINE OPENING M14 press ENTER Select FORWARD Press BACKSPACE Select FILM PICK UP MAGAZINE M15 press ENTER Select FORW...

Page 81: ...he SENSOR and recognising the MAGAZINE as being empty 8 Exit the SERVICE MODE Press BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER DOUBLE SHEET SENSOR B59 PURPOSE This adjustment makes sure that a DOUBLE FILM CONDITION is recognised FUNCTIONAL DESCRIPTION If there are 2 or more FILMS between the DETECTOR ROL...

Page 82: ...y 1 Take of the PANELS of the ML2000 ML2000 P CAUTION Do not enable the INTERLOCK SWITCHES The MOTORS must not run during this adjustment pro cedure 2 Connect the DVM to TP4 GND and to the right hand side of RESISTOR R14 both on PCB A5 Use TEST LEAD TIPS TL 2095 or similar figure 3 39 ADJUSTMENTS SM 3477 6 97 3 36 KODAK AG Stuttgart ...

Page 83: ...f SENSOR B59 is the voltage 3 5 V With 2 FILMS still between the DETECTOR ROLLERS move the DETECTOR ROLLERS sideways is the voltage 3 5 V Take out both FILMS from the DETECTOR ROLLERS is the voltage 3 5 V END YES NO YES NO YES NO Ensure that both MOUNTING SCREWS of SENSOR B59 are tight Place 2 pieces of FILM bet ween the 2 DETECTOR ROLLERS see figure 3 40 Adjust this voltage to the lowest value po...

Page 84: ...5 Mount the PANELS 6 Run a few cycles with various cassette sizes to ensure proper operation MOUNTING SCREW SENSOR B59 ADJUSTMENT SCREW figure 3 40 ADJUSTMENTS SM 3477 6 97 3 38 KODAK AG Stuttgart ...

Page 85: ...st be checked and if necessary the position of the MAGAZINE LEVEL BRACKET and the CAS SETTE LEVEL BRACKET must be changed 1 Loosen the MOUNTING SCREWS of the MAGAZINE LEVEL BRACKET 2 Set the edge of the MAGAZINE LEVEL BRACKET to a distance of 48 0 5 mm to the BASE PLATE CASSETTE LEVEL MAGAZINE LEVEL 1 MAGZINE LEVEL 2 HOME POSITION MAGAZINE LEVEL BRACKET 48 0 5 mm 181 0 5 mm figure 3 41 SM 3477 ADJ...

Page 86: ...ress ENTER 9 Exit the SERVICE MODE Select STORE PARAMETERS press ENTER Press BACKSPACE twice Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 10 Check the FILM POCKET ADJUSTMENT NEARLY EMPTY ADJUSTMENT PURPOSE This adjustment finds automatically the correct value of NEARLY EMPTY NOTE An empty MAGAZINE has to be used for this procedure 1 Start the NEARLY EMPTY ADJUSTM...

Page 87: ...is displayed press ENTER UNIT DATA are displayed press ENTER Select CHANGE ML2000 DATA from the MAIN MENU press ENTER Select CHANGE PARAMETER press ENTER Select SCAN RUN press ENTER 2 Store the result Select STORE PARAMETER press ENTER 3 Exit the SERVICE MODE Press BACKSPACE twice Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER MAGAZINE AREA MAGAZINE OPENER PURPOSE ...

Page 88: ...e SENSOR B36 M_OP_EO 5 Make sure that the MAGAZINE LIDS do not touch the MAGAZINE HOLDER above 6 Close the MAGAZINES Select BACKWARD 7 If necessary readjust the position of the SENSOR B37 M_OP_EC 8 Exit the SERVICE MODE Press BACKSPACE 3 times Select LEAVE COMPONENT TEST press ENTER Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 9 Reload the MAGAZINES MOTOR M14 SEN...

Page 89: ... 3 Connect the GROUND LEAD of the DVM to TP11 on CIRCUIT BOARD A4 sheet 9 4 Connect the POSITIVE LEAD of the DVM to TP15 on CIRCUIT BOARD A4 sheet 5 TP1 VµP Unreg Microproc Voltage 10V TP2 VCC Microproc Voltage 5V TP3 VPROG Unreg Progr Voltage 15V TP4 Vprog2 Programming Voltage 12V TP5 GND µP TP6 VPE 10 Unreg Peripheral Voltage 10V TP7 VPE 12 Peripheral Voltage 5V TP8 VPE 40 Unreg Peripheral Volta...

Page 90: ... INTERFACE M13 M_PI PURPOSE To adjust the phase current of M13 to the correct value If this current is too low M13 will not run correctly If this current is too high the POWER AMPLIFIERS U43 and U44 on CIRCUIT BOARD A4 sheet 4 will become overloaded 1 Start STEPPER MOTOR PROCESSOR INTERFACE Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is...

Page 91: ...OG Unreg Progr Voltage 15V TP4 Vprog2 Programming Voltage 12V TP5 GND µP TP6 VPE 10 Unreg Peripheral Voltage 10V TP7 VPE 12 Peripheral Voltage 5V TP8 VPE 40 Unreg Peripheral Voltage 30V TP9 VPE 50 Unreg Peripheral Voltage 30V TP10 VPE 51 Peripheral Voltage 24V TP11 GND PE CIRUIT BOARD A4 Signal IN Signal OUT TP2 TP7 TP11 TP5 STEPPER MOTOR CONTROL 13 10 12 1 2 3 4 A4X3 A4X2 A4X16 M13 M_I STEPPER MO...

Page 92: ...4 Connect the POSITIVE LEAD of the DVM to TP 14 on CIRCUIT BOARD A4 sheet 4 5 Adjust R28 to 3 1V 100mV while the motor is running figure 3 46 ADJUSTMENTS SM 3477 6 97 3 46 KODAK AG Stuttgart ...

Page 93: ...onnect the SENSORS and lay down the RECEIVING MAGAZINE TUNNEL on the floor 5 Connect the SENSORS with the EXTENSION CABLE stored in the PNEUMATIC chamber to the ML2000 6 Insert an empty RECEIVING MAGAZINE into the RECEIVING MAGAZINE TUNNEL 7 Switch on the ML2000 8 Connect the LAP TOP COMPUTER and start the RECEIVING MAGAZINE SENSORS Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MEN...

Page 94: ... Press BACKSPACE twice Select LEAVE COMPONENT TEST press ENTER Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER SENSOR B25 C_RM_F SENSOR B24 C_RM_E REFLECTIVE STICKER for RECEIVING MAGAZINE FULL REFLECTIVE STICKER for RECEIVING MAGAZINE ENTRANCE GAIN ADJUSTMENT HORIZONTAL MOUNTING SCREWS VERTICAL MOUNTING SCREWS RED GREEN LED figure 3 47 ADJUSTMENTS SM 3477 6 97 3 48...

Page 95: ...PTY For every hexa decimal PARAMETER an allowed range exists For example LOWER POCKET RANGE 0h 64h DEFAULT 40h This means every value between 0h and 64h can be used It does not mean that with every value the ML2000 ML2000 P works best In general the MINILOADER works best with the DEFAULT or STANDARD setting If a value outside the range is used and ENTER is pressed the displayed value will default ...

Page 96: ... ENTER Select PARAMETER XYZ Key in the new value press ENTER Select STORE PARAMETER press ENTER NOTE It is very important to STORE PARAMETERS If this is not done only the DISPLAY of the LAP TOP shows the new values However they are not transferred into the battery backed up memory of the ML2000 ML2000P 2 Exit the SERVICE PROGRAM Press BACKSPACE twice Select QUIT ML2000 SERVICE MODE press ENTER Sel...

Page 97: ...QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 2 REST TIME PURPOSE The CASSETTE OPENER is stopped for a short time This allows the FILM to become separated from the LID SCREEN 1 increment 10 msec RANGE 0h FFh DEFAULT 00h 1 Change REST TIME Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVICE MODE MESSAGE is displayed press ENTER UNI...

Page 98: ...e program press ENTER 4 CASSETTE OFFSET PURPOSE To measure the correct CASSETTE LENGTH When the FUNCTION CASSETTE LENGTH is started a CASSETTE with a known length is put into the ML 2000 The program compares the known length against the amount of CENTRING STEPS and calculates the necessary offset From now on this offset is used to determine the correct CASSETTE SIZE 1 Start NEARLY EMPTY Start the ...

Page 99: ...SERVICE MODE MESSAGE is displayed press ENTER UNIT DATA are displayed press ENTER Select CHANGE ML2000 DATA from the MAIN MENU press ENTER Select CHANGE PARAMETER press ENTER Select DISABLE INTERF press ENTER Key in AA press ENTER Select STORE PARAMETER press ENTER 2 Exit the SERVICE PROGRAM Press BACKSPACE twice Select QUIT ML2000 ERVICE MODE press ENTER Select Quit the program press ENTER NOTE D...

Page 100: ...s to move up from the top of the FILM STACK after an unexposed FILM was picked up After the TILT POSITION is reached the FILM POCKET SUCKER BAR is tilted back This separates the top FILM from the remaining FILMS in the MAGAZINE 1 increment 0 09mm RANGE 0h 46h DEFAULT 14h 1 Change the PARAMETER TILT POSITION Start the SERVICE PROGRAM Select SERVICE MODE from the GLOBAL MENU press ENTER ENTER SERVIC...

Page 101: ...NIT DATA are displayed press ENTER Select CHANGE ML2000 DATA from the MAIN MENU press ENTER Select CHANGE PARAMETER press ENTER Select ADDITIONAL STEPS press ENTER Key in the new value press ENTER Select STORE PARAMETER press ENTER 2 Exit the SERVICE PROGRAM Press BACKSPACE twice Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 3 LOWER POCKET PURPOSE To place the une...

Page 102: ...e not the same for every Miniloader If the position of a LEVEL BRACKET is changed a SCAN RUN must be performed NOTE After a SCAN RUN was performed do the nearly empty adjustment EXAMPLE MAGAZINE LEVEL 1 1507D MAGAZINE LEVEL 2 2600D MAGAZINE HOMEPOS 2704D GEAR BACKLASH 0006D To change these values start the OPTION SCAN RUN of CHANGE PARAMETERS 1 Start the SCAN RUN Start the SERVICE PROGRAM Select S...

Page 103: ... 2 Exit the SERVICE PROGRAM Press BACKSPACE twice Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 6 PROCESSOR SPEED TIME FEED 24 cm ML2000 P only Purpose As there is no communication between the PROCESSOR M35 M and the ML2000 P the PROCESSOR SPEED must be set as a PARAMETER during installation of the system If the speed is keyed in as inch minute the time needed for...

Page 104: ...PARAMETER SM 3477 6 1997 4 10 KODAK AG Stuttgart ...

Page 105: ...m M 2 YES no no YES 24 x 30 cm M YES YES no no 24 x 30 cm M 2 YES YES no YES 8 x 10 in V no YES no no 8 x 10 in V 2 no YES no YES 3 Remove the TOP COVER of the MAGAZINE 4 Place the SEPARATORS L R and REAR in the RECESSES corresponding to the selected FILM SIZE See the drawing on the next page The RECESSES are marked with the FILM SIZE For 8x10 in use the SEPARATOR with the LABEL on Note Make sure ...

Page 106: ...R to the MAGAZINE 6 Apply the correct FILM SIZE LABEL to the MAGAZINE RECESSES WITH FILM SIZE SEPARATOR LEFT SEPARATOR RIGHT SEPARATOR REAR HANDLE LONG STUD figure 5 2 MAGAZINE SIZE SM 3477 6 1997 5 2 KODAK AG Stuttgart ...

Page 107: ...MENU press ENTER Select Malfunctions of ML2000 press ENTER Use for each code the description in the Service Software or Diagnostic Manual and step through the described actions for the possible causes _ Check the less frequent error codes too they may have been created because of lost films NOTE Working through the error code list is the most essential activity of the MULTILOADER preventive mainte...

Page 108: ...U TRY TO STOP THEM MANUALLY NEVER START THE CASSETTE OPENER MOTOR WHEN SOMEONE S HANDS ARE IN THE CASSETTE AREA 1 Remove any dust and dirt from BASE PLATE under CASSETTE TRANSPORT ROLLERS 2 Check CASSETTE OPENER mechanism The OPENER must be in the uppermost position Move the OPENER up and down Check if at the end of the movement a high pitch noise occurs If so the adjustment of the CASSETTE OPENER...

Page 109: ... 3 Exit the SERVICE PROGRAM Press 3 times BACKSPACE Select LEAVE COMPONENT TEST press ENTER Select QUIT ML2000 SERVICE MODE press ENTER Select Quit the program press ENTER 4 Lubricate CASSETTE PRESSURE BOLTS with grease TL 2247 SPECIAL REPLACEMENTS AFTER 120000 CYCLES 1 After 120000 CYCLES the 2 DOWEL PINS PN 9212831 of the CASSETTE OPENER MECHANISM must be replaced 2 Do the CASSETTE OPENER ADJUST...

Page 110: ...at the ML2000 is vented correctly Use the following procedures to check the negative air flow of the site NOTE This procedure is designed to check the negative exhaust flow of the building not the processor CASSETTE OPENER ASSEMBLY figure 6 3 30 5 cm 12 inch AIR METER TL 2431 figure 6 4 PREVENTIVE MAINTENANCE SM 3477 6 1997 6 4 KODAK AG Stuttgart ...

Page 111: ... 102 mm 4 in 0 25 mm 0 01 in 0 51 mm 0 02 in 5 Connect the EXHAUST HOSE to the EXHAUST CONNECTION of the PROCESSOR CAUTION Do not run the ML2000 P as long as the negative pressure of the EXHAUST is not correct Incorrect venting may cause serious damage FINAL CHECK OUT 1 Run the MINILOADER in continuous cycle look and listen to all functions CASSETTE opening FILM pick up from CASSETTE MAGAZINE open...

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Kodak Miniloader 2000 P, Service Manual

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