background image

12

The responsibilities of personnel with respect to commissioning, operation, maintenance, and 
repair must be clearly specified.

Personnel still undergoing training or instruction may only work on the circular knife grinding 
attachment under the permanent supervision of an experienced person!

2.4.5  Machine control system

Only trained and instructed personnel are allowed to turn on and operate the machine.

2.4.6  Safety measures in normal operation

Do not operate the machine in any unsafe manner. Only operate the circular knife grinding 
 attachment if all safety devices are installed and fully functional.

At least once per shift (or per day), check the circular knife grinding attachment for externally 
visible damage and proper functioning of the safety devices.

Immediately report any changes present (including those of the operating behavior) to the 
 responsible office or person. If necessary, immediately shut down the circular knife grinding 
 attachment and secure it against restart.

Before you switch on the grinding machine, ensure that no one can be injured by the start-up  
of the machine.

In the event of a malfunction, immediately stop the grinding machine and secure it against 
 restart. Rectify malfunctions immediately.

2.4.7  Hazards due to electrical power sources

Work on electrical systems or operating materials may only be performed by a qualified 
 electrician, in accordance with electrical regulations.

Defects, such as damaged cables, cable connections, etc. must be immediately rectified by  
an authorized specialist.

2.4.8  Particular hazard areas

In the area of the grinding wheel, wet-grinding belt and finned brush, there is a hazard of 
 pinching and being drawn in, e.g. clothing, fingers and hair. Wear suitable personal protective 
equipment.

2.4.9  Servicing (maintenance, repair) and fault rectification

Maintenance work is to be carried out on schedule by trained personnel. Inform operating 
 personnel before beginning repair work. Designate a supervisor responsible for this.

For all service work, the grinding machine is to be disconnected from the current supply and 
secured against accidental restart. 

2. Safety 

Summary of Contents for HV 205-1

Page 1: ...HV 205 1 Status 08 2021 Version 1 0 Translation Operating Instructions Circular Knife Grinding Attachment HV 205 1 HV 205 2 HV 205 2...

Page 2: ...ns Date of issue of the operating instructions August 03 2021 Copyright The copyright for these operating instructions as well as other documents for the machine operator is held by KNECHT Maschinenba...

Page 3: ...ystem 12 2 4 6 Safety measures in normal operation 12 2 4 7 Hazards due to electrical power sources 12 2 4 8 Particular hazard areas 12 2 4 9 Servicing maintenance repair and fault rectification 12 2...

Page 4: ...ircular knives on the grinding wheel 22 7 1 3 Swiveling the circular knife grinding attachment 23 7 1 4 Setting the grinding angle 23 7 1 5 Grinding circular knives 24 7 1 6 Deburring circular knives...

Page 5: ...ice spare parts and accessories 33 10 1 Postal address 33 10 2 Service 33 10 3 Spare parts 33 10 4 Accessories 34 10 4 1 Abrasives used etc 34 11 Annex 35 11 1 EC Declaration of Conformity 35 Table of...

Page 6: ...lation commissioning operation including error rectification during operation as well as servicing maintenance repair Recognized technical standards for safe and professional work must be observed in...

Page 7: ...a figure the figure and item number will be given in parentheses Example 7 13 1 means figure number 7 13 item 1 Mount the HV 205 2 circular knife grinding attachment according to the instructions see...

Page 8: ...tachment have read and understood the operating instructions in particular the section entitled Safety and the warning notes and have provided signed confirmation of this The safety awareness of the p...

Page 9: ...to corresponding holding fixtures First check whether the holding fixture matches the knife to be ground The knife can only be ground if this is the case Any other use is considered to be improper KNE...

Page 10: ...g instructions 2 4 2 Protective equipment Before commissioning the circular knife grinding attachment always ensure that all protective equipment is properly mounted and in functional condition Protec...

Page 11: ...d secure it against restart Before you switch on the grinding machine ensure that no one can be injured by the start up of the machine In the event of a malfunction immediately stop the grinding machi...

Page 12: ...dly manner Dispose of the wear parts and replacement parts in a safe and environmentally friendly manner 2 4 12 Lubricants oils and greases When using oils and greases follow the safety regulations ap...

Page 13: ...200 model series 3 2 Technical specifications 3 2 1 HV 205 1 Circular Knife Grinding Attachment Height approx 250 mm Width approx 540 mm Depth approx 400 mm Weight approx 3 8 kg Grinding range for ci...

Page 14: ...0 grinding machine To grind circular knives 250 470 mm the HV 205 2 circular knife grinding attachment is mounted on the S 200 grinding machine Circular knife grinding attachments can be used to grind...

Page 15: ...Circular Knife Grinding Attachment for circular knives 80 250 mm 1 Hand wheel to set grinding angle 2 Grinding lever 3 Circular knife 90 mm 4 Circular knife holding fixture 5 Grinding wheel with guard...

Page 16: ...ar Knife Grinding Attachment for circular knives 250 470 mm 1 Hand wheel to set grinding angle 2 Blade guard 3 Circular knife 430 mm 4 SH 104 grinding lever 5 Deburring unit Figure 3 4 HV 205 2 Circul...

Page 17: ...needed Remove the packaging and shipping straps Remove the shipping straps on the circular knife grinding attachment Dispose of packaging in an environment friendly manner 4 3 Transport to another in...

Page 18: ...2 5 3 Settings KNECHT Maschinenbau GmbH will configure the various components before delivery ATTENTION Unauthorized changes to the preset values are not permitted and can damage the circular knife g...

Page 19: ...6 2 1 onto the grinding attachment and secure it with the M10 countersunk screw 6 1 1 6 Commissioning All work must be performed by authorized trained personnel Observe the locally applicable safety...

Page 20: ...t the HV 205 1 circular knife grinding attachment according to the instructions see chapter 6 7 1 1 Clamping circular knives Place the circular knife 7 2 1 onto the appropriate knife holding fixture 7...

Page 21: ...5 mm in front of the center of the grinding wheel To do this loosen the lower clamping lever 7 6 1 by rotating counterclockwise and move the entire grinding attachment 7 6 2 until the cutting edge of...

Page 22: ...el the mounting arm clockwise until its edge is at the center marking 7 7 2 of the mounting head 7 1 4 Setting the grinding angle Place the knife on the grinding wheel to adjust the grinding angle Loo...

Page 23: ...fe must rotate counterclock wise Note the direction of rotation arrow on the blade guard Press the circular knife with grinding lever 7 11 1 onto the grinding wheel with moderate force The knife rotat...

Page 24: ...sive particles that can enter the eyes Wear safety glasses CAUTION Reduce the grinding pressure almost completely Hold the silicon carbide dressing stone 7 12 1 flat against the rotating circular knif...

Page 25: ...grinding wheel Mount the HV 205 2 circular knife grinding attachment according to the instructions see chapter 6 Unscrew the SH104 grinding lever 7 13 1 7 2 1 Clamping circular knives Place the 70 mm...

Page 26: ...r 7 17 1 7 2 2 Positioning circular knives on the grinding wheel The cutting edge of the circular knife 7 18 1 should be approx 15 mm in front of the center of the grinding wheel Figure 7 16 Placing o...

Page 27: ...9 1 7 2 3 Setting the grinding angle Place the knife on the grinding wheel to adjust the grinding angle Loosen the upper clamping lever 7 20 1 by turn ing it counterclockwise Turn the hand wheel 7 21...

Page 28: ...ant unit 7 22 2 ATTENTION The circular knife must rotate counterclock wise Note the direction of rotation arrow on the blade guard Press the circular knife with grinding lever 7 23 1 onto the grinding...

Page 29: ...ircular knife The deburring wheel rotates slowly over the rotat ing circular knife Under water cooling the burr is removed in a few revolutions of the knife If necessary and after consultation with KN...

Page 30: ...the products listed in the lubricant table for care chapter 8 1 1 8 1 1 Lubrication table Lubrication work Interflon W rth SHELL EXXON Mobil Cleaning and care of machine parts Dry clean stainless ste...

Page 31: ...fied specialist 9 2 Disposal After the machine has reached the end of its service life it must be disposed of by a qualified specialist The circular knife grinding attachment may be returned in except...

Page 32: ...rvice knecht eu 10 3 Spare parts If you need spare parts please use the spare parts list provided with the machine Please place your order using the format described below When ordering please always...

Page 33: ...Silicon carbide dressing stone with handle 35 25x16x225 mm 412P 01 0499 Included in delivery ATTENTION Only original abrasives of KNECHT Maschinen bau GmbH can be used KNECHT Maschinenbau GmbH is not...

Page 34: ...Grinding Attachment Type designation HV 205 1 HV 205 2 Applicable conforming standards DIN EN 12100 1 in particular DIN EN 12100 2 DIN EN 60204 1 ISO 13857 DIN EN 349 Responsible for documentation Pe...

Page 35: ...KNECHT Maschinenbau GmbH Witschwender Stra e 26 88368 Bergatreute Germany T 49 7527 928 0 F 49 7527 928 32 mail knecht eu www knecht eu...

Reviews: