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Klever ZTT-3,2 Strige, Operation Manual

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ROTARY MOWER 

ZTT-3,2 «Strige» 

 
 

Operation Manual 

Catalog of parts and assembly units 

 

ZTT-3.2.00.000 RE 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for ZTT-3,2 Strige

Page 1: ...ROTARY MOWER ZTT 3 2 Strige Operation Manual Catalog of parts and assembly units ZTT 3 2 00 000 RE...

Page 2: ...assive safety of movement and labor protection prevention of accidents The consumer completely excludes the manufacturer s liability for harm and damage caused by the use of unverified parts and addit...

Page 3: ...ation of the tractor hitch system for working with mowers 25 7 3 Preparation of the tractor for mower hanging 25 7 4 Mounting of mower to tractor 25 7 5 Mower trial run 26 8 Operation and adjustments...

Page 4: ...4 Operation Manual...

Page 5: ...ers per hectare at increased travel speeds 9 15 km h by laying it in a roll with a roll width of not more than 1 4 m The mower is used in all areas of flat land use in fields with leveled terrain Mowe...

Page 6: ...me 7 Balancing mechanism 8 Bracket 9 Suspension 10 Support 11 Drive shaft with overrunning clutch 12 Retainer 13 Hydraulic cylinder 14 Casing 15 V belt transmission 16 Drive 17 Swivel bearing 18 V bel...

Page 7: ...o more than length mm 1750 50 width mm 4900 50 height mm 1400 50 Overall dimensions with tractor MTZ 80 no more than Working position length mm 6450 width mm 5050 height mm 2540 Transport position len...

Page 8: ...ch To connect a small beam a double hinge is mounted on the hinge which allows the cutting device to rotate vertically from the operating position to the transport position and vice versa and to bend...

Page 9: ...hould be about 15 mm in the correctly adjusted transmission with an effort applied in the middle of the branch to each belt Q 70 H 7 kg Figure 3 2 CAUTION too much belt tension can damage the belts an...

Page 10: ...During normal operation of the mower the thrust 4 and the guide 2 are fixed by the shear element bolt 5 from the longitudinal movement thus the cutter s mower is in its normal working position When t...

Page 11: ...f shaft through the propshaft with the overrunning clutch the drive and the V belt drive are transmitted to the bevel gear 4 and from it through the gear system to the shafts of the rotors Knives on t...

Page 12: ...the mower knives bolts discs and nuts must be replaced by original parts specified in the spare parts catalog Replacement of knives is made in the following cases knife is bent width of the knife is...

Page 13: ...s 3 6 3 7 1 Rotor 2 Nut 3 Knife 4 Bolt Figure 3 6 Mounting of mowing knife to the rotor Figure 3 7 ZTT 2 8 mowing knife replacement scheme Knife fastening bolt is subject to replacement in the followi...

Page 14: ...constant section choke is built into the hydraulic system of the mower which allows the mower cutter to be lowered or raised slowly without jerking at low speed 3 2 5 Balancing mechanism The balancing...

Page 15: ...urs of the mower check the reliability of fastening the rotors check the space under the rotors for the absence of foreign objects and if they are found remove them check the integrity of the awning a...

Page 16: ...re are nameplates applications with signs and inscriptions which are designed to ensure the safety of the machine operator and persons in the area of operation Plates must be clean legible and retaine...

Page 17: ...17 Figure 4 1 Location of nameplates...

Page 18: ...rn OFF the ignition of the tractor ZTT 22 004 Attention Rotating parts ZTT 22 005 Maintenance Ref to the instructions Designation meaning of the plate 22 002 Application Read the instruction manual ca...

Page 19: ...n PTO rotation speed 540 revolutions in min 6 ZTT 22 007 Application Attention Dangerous rotating parts 7 ZTT 22 009 Application Danger to the hands 8 ZTT 22 011 Application Attention Danger to the fe...

Page 20: ...of Slinging 14 ZTT 22 024 Application 15 ZTT 22 024 01 Application Check the reliability of rotors fastening Before mower commissioning make sure that beveling knife is reliably secured to prevent the...

Page 21: ...he following failures absence of one or more knives of the rotor as well as parts of the knife with increased vibration increased rotor end malfunction of the mower housing leakage of oil from the cut...

Page 22: ...d the age established by the law trained in the regional service center for the study of the device and the rules of operation of the machine have the tractor operator certificate necessary knowledge...

Page 23: ...e elimination of functional malfunctions it is necessary to switch off the battery be sure to wait until all moving parts of the machine stop completely before touching them Before carrying out repair...

Page 24: ...fixed with an axis on the lower hole WARNING In the operating position of the mower the retainer 2 Figure 5 1 of the telescopic locking device 1 must be installed in the hole B In the transport positi...

Page 25: ...on the frame axis Turn on the hydromechanism of the tractor and lower its attachment to its lowest position Unclip the power levers and remove from the splines of the swivel shaft Turn the power lever...

Page 26: ...utting device does not touch the ground and adjusting the length of the tractor braces align it so that the hitch is located parallel to the surface of the soil By adjusting the tractor locking device...

Page 27: ...tension Heating of the bearing units heating temperature must not exceed the ambient temperature by more than 20 30 C temperature of the heating of the gearbox and cutting unit housings should not exc...

Page 28: ...line without sudden changes in the direction of travel During the first hour of the mower operation it is necessary to check the tightening of all bolts and nuts every 15 20 minutes If the terrain is...

Page 29: ...debris check the reliability of fastening of rotors and knives check the tension of V belts and stretch them as necessary check the integrity of the protective awning and its fastening if necessary r...

Page 30: ...t idle speed for 2 10 minutes Table 8 1 Lubrication components Number of lubrication points volume kg Type of lubrication Periodicity of lubrication h Sliding bearing of the hitch 1 0 01 Litol 24 ML4...

Page 31: ...ift the right side of the machine to the height A for ZTT 3 2 300 mm ref to Figure 8 2 in this position the cut device must stand for 15 minutes to ensure the oil gathered in its lower part remove the...

Page 32: ...placement is required at operating temperature which allows to maximize the cavity of the cutting device from the waste oil The amount of oil poured into the crankcase ZTT 2 8 2 8 liters 2 5 kg ZTT 3...

Page 33: ...o the places The way of loading placing and fastening should correspond to the norms and established for these types of transport To move the mower inside the facility it is transported with the tract...

Page 34: ...maintenance with the mandatory performance of conservation sealing and removal of individual components requiring storage When storing the mower conditions must be ensured for convenient inspection an...

Page 35: ...o the recommended lubricant 8 3 1 Set the required level of lubrication as per item 8 3 Lubrication in the cutting device does not correspond to the recommended lubricant 8 3 1 Use the lubricant recom...

Page 36: ...e of cracks or significant deformation of the frame The critical value of the frame deformation is determined on the basis of ability of the moving parts of the mower to rotate freely and without jamm...

Page 37: ...effects of the latter on people and the environment as well as on safe methods of storage usage and disposal If the current environmental legislation does not regulate the issues of disposal then the...

Page 38: ...38 Annex mandatory Principal kinematic diagram of mower ZTT 3 2 PTO Drive Belt 5 pcs Drive shaft with overrunning clutch Cut device with gears...

Page 39: ...39 CATALOGUE OF PARTS AND ASSEMBLY UNITS...

Page 40: ...cification of the catalogue represents the table including number of the drawing position in the drawing designation name and quantity For simplification of definition of the place of a detail when on...

Page 41: ...1 Illustrations and a list of assembly units and parts Figure 1 General aspect...

Page 42: ...3 KRK 2 4 07 000 Hitch 1 4 KRN 2 8 06 000 Fuse Installation 1 5 2007 980 70 27 93 Drive Shaft with free wheel unit 1 6 KRN 2 8 08 010 Fencing 1 7 KRN 2 8 08 010 01 Fencing 1 8 KRN 2 8 09 020 Frame 1...

Page 43: ...igure Number of position Description Name of assembly components parts Quantity pcs 2 1 KRK 01 605 Lock 2 2 KRK 2 4 07 602 Axis 2 3 44 60266 Spring pin 2 4 KRK 02 616 Retainer 2 5 KRK 2 4 07 010 Small...

Page 44: ...Figure 3 Fuse Installation...

Page 45: ...12 6 8 019 23 4617472 08 92 Nut 1 3 KRN 2 8 06 601 01 Cup 2 4 6 20b12 100 35 9 GOST 9650 80 Axis 1 5 KRN 2 8 06 020 Guide 1 6 12 6g 80 88 019 GOST 7798 70 Bolt 1 7 20 01 019 GOST 11371 78 Washer 1 8...

Page 46: ...Figure 4 Hanging and Lifting Mechanism...

Page 47: ...628 Axis 1 12 KRK 2 4 00 220 Upper tube 1 13 8 6g 20 88 019 GOST 7798 70 Bolt 8 14 KRK 2 4 01 401 Washer 4 15 KRK 2 4 01 602 Axis 1 16 KRK 2 4 00 210 Hydraulic Cylinder 1 17 KRK 2 4 03 070 Headblock 1...

Page 48: ...Figure 5 Spring Blocks...

Page 49: ...8 Washer 2 1 6 KRK 2 4 00 060 Block of spings 1 7 6 20b12 100 35 9 GOST 9650 80 Axis 1 8 KRK 2 4 00 417 Plate 2 9 16 6 6 019 GOST 5915 70 Nut 6 10 5 32 019 GOST 397 79 Split pin 1 11 12 01 019 GOST 11...

Page 50: ...Figure 6 Installation of Small Beam...

Page 51: ...11371 78 Washer 2 11 2 14h11 140 35 9 GOST 9650 80 Axis 1 12 ZTT 00 419 Washer 4 13 KRK 2 4 03 070 Headblock 1 14 ZTT 00 488 Washer 1 15 KSD 02 00 607 Nut 1 16 4 45 019 GOST 397 79 Split pin 1 17 DIN...

Page 52: ...Figure 7 Drive Installation...

Page 53: ...sher 8 12 80 GOST 13942 86 or DIN471 80 2 5 Ring Lock 2 13 180508 GOST 8882 75 Bearing 2 14 ZTT 03 451 or 24 01 019 GOST 11371 78 Washer 1 15 8 01 019 GOST 6958 78 Washer 4 16 8 6g 20 88 019 GOST 7798...

Page 54: ...Figure 8 Fencing and Frame...

Page 55: ...Nut 12 7 16 23 4617472 08 92 Nut 8 8 16 01 019 GOST 11371 78 Washer 8 9 16 6g 60 88 35 019 GOST 7798 70 Bolt 4 10 16 6g 55 88 35 019 GOST 7798 70 Bolt 4 11 16 6g 30 88 35 019 GOST 7798 70 Bolt 4 12 6...

Page 56: ...omponents parts Quantity pcs 9 1 12 6 6 019 GOST 5915 70 Nut 4 2 ZTT 09 602 Washer 1 3 54 61794 Spring 1 4 ZTT 09 020 Plain Flap of Division Unit 1 5 ZTT 09 401 Bracket of Division Unit 1 6 ZTT 09 030...

Page 57: ...57 Figure 10 Cut Device with Reducer...

Page 58: ...01 07 40 or 1832533 Left Knife 12 16 4851016 Bolt of Knife Bolts 12 17 0851617 Cup 1 18 6751018 Dowel Bar 1 19 6551027 Support 1 21 2851011 Nut 4 22 7451022 Bolt 8 23 7451623 Bolt 4 24 5801380 Washer...

Page 59: ...59 Figure 11 Cut Unit with Reducer...

Page 60: ...1 14 6052014 Housing Reducer 1 15 6752015 Cap 1 16 0151016 Shaft 1 17 4352017 Keeper Strip 1 18 0352018 Ring 1 19 4752019 Cup type seal 1 20 2851011 Nut 8 21 5801380 Washer 8 22 6752022 Cap 1 23 27520...

Page 61: ...position Description Name of assembly components parts Quantity pcs 12 1 C80 40 400 01 11 Hydro cylinder 1 2 017 020 19 2 3 GOST 9833 73 Ring 2 3 036 77 000 Crankcase ventilation 1 4 ZTT 00 689 03 Ch...

Page 62: ...2 Ring Lock 6 DL 07800 Cut Device with Reducer 1 8 10 11 35 GOST 13942 86 or DIN471 35 1 5 Retaining Ring 7 80 GOST 13942 86 or DIN471 80 2 5 Retaining Ring 7 ZTT 09 020 Plain Flap of Division Unit 9...

Page 63: ...Axis 7 KRK 2 4 07 000 Hitch 1 KRK 2 4 07 010 Small Frame 2 KRK 2 4 07 601 Axis 2 KRK 2 4 07 602 Axis 2 KRK 2 4 09 040 Support 8 KRK 2 4 09 090 Bracket 8 KRK 2 4 09 120 Clamp bracket 8 KRK 2 4 09 120 0...

Page 64: ...hose 12 PPR 122 01 350 Cap 7 PPR 122 05 603 Eye Binder 6 PPT 041 00 602 Spring 7 PPT 041 02 453 01 Washer 4 PPT 041 07 618 Spring 4 270 Defense of Driveshaft 7 281 Reducer 7 L 3150mm Belt 7 C80 40 400...

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