Kioti DK4210(C)HSE Manual Download Page 173

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maintenance

(1) Bevel gear case (lh/rh)

(1) front Bracket (axle Pivot)

(2) rear Bracket (axle Pivot)

(1) Position control lever shaft housing

tD2o419a

tD2o716a

tD2o717a

Apply quality multi-purpose grease to the locations specified in the following figure at every 50 hours of use or when

necessary. also, record the operating hour on every application.

lUBRICATING GREAsE NIPPlE (P)

TD210-미국법인향-DK4210,4710,5310,60121 21

2019-09-18 오후 4:53:36

Summary of Contents for DK4210(C)HSE

Page 1: ...0 C HSE DK4710 C HSE DK5310 C HSE DK6010 C HSE and has been designed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department Knowledge of trac...

Page 2: ...the European Community local laws will prevail Main protections on the tractors discussed in this manual ISO 3600 EU standards DESCRIPTION NON CABIN CABIN 1 ROPS Protection against overturning Yes Yes...

Page 3: ...ON SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX TABLE OF CONTENTS SECTION 1 2 3 4 5 6 7 8 9 10 TD21...

Page 4: ...maintenance 1 25 PRECAUTIONS BEFORE OPERATION 2 1 Vehicle identification number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and...

Page 5: ...e gauge 4 16 Water In Fuel warning lamp 4 17 Turn signal lamp 4 17 dpf Regeneration warning lamp 4 17 dpf Regeneration underway lamp 4 18 Cruise PTO warning lamp 4 20 PTO indicator 4 20 Single brake l...

Page 6: ...Visor If equipped 4 42 Air Recirculation and Fresh Air Mode 4 43 Location and method of opening of emergency exits 4 43 Heater and Air Conditioner 4 44 7 pin socket optional 4 48 Tires 4 49 Inflation...

Page 7: ...nents 6 4 Adjustment of lift rod 6 5 Adjustment of top link 6 5 Adjustment of check link 6 5 Dismounting the implement 6 6 Drawbar and trailer 6 6 Installing PTO shaft 6 7 Handling loader 6 10 Fixatio...

Page 8: ...26 Checking intake air line X 7 27 Adjusting Toe in Y 7 28 Checking Radiator Hose and Clamp Z 7 28 Power steering line AA 7 29 Adjusting front axle pivot pin Ad 7 29 Adjusting Engine Valve Clearance A...

Page 9: ...us injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning WARNING This mark indicates emphasis on notable characteristics of working procedure...

Page 10: ...rake Light N N Neutral Position F Full E Empty Low Fuel Warning Light Coolant Temperature Warning Light Parking Brake Battery Charging Condition Engine Oil Pressure Turn Signal Light Power Take Off Cl...

Page 11: ...10 When parking the tractor 1 12 When operating the P T O 1 12 When using the 3 point hitch 1 13 Safety precautions during servicing 1 14 Safety precautions when using the loader 1 18 Safety decal mai...

Page 12: ...rtain reasons to operate this machine Do not operate the machine with fa tigue Take a rest if necessary Otherwise an unexpected accident can occur Please wear the appropriate working clothes Safety he...

Page 13: ...o do so could result in accidents or injury 2 Only persons who are properly trained should be allowed to oper ate the tractor 3 Read and follow all warning labels and decals affixed to the tractor 4 R...

Page 14: ...passenger seat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor hand holds and step plates should always be used This will help to preven...

Page 15: ...ing tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 4 51 19 Before starting your tractor you should depress the clutch and make sure that a...

Page 16: ...while the engine is run ning Unexpected tractor move ments can result in bodily injury Precautions during operation T66O108a H11O109A 1 Enter or leave the tractor leftward griping hand rail on a fend...

Page 17: ...g the tractor 6 Pull only from the hitch Never hitch anything to the axle housing or any other point except the hitch Pulling from any other location only increase the risk of serious personal injury...

Page 18: ...transporting Using the proper adaptor parts attach the chain to the tractor draw bar support or other specified anchor locations Provide only enough slack in the chain to permit turn ing See your Dea...

Page 19: ...or unattended 16 When using implements or at tachments with your tractor you should first read their respective owner s manual You should al ways keep their safe operation procedures in mind 17 You sh...

Page 20: ...fore you do it 22 Never freewheel Disengaging the clutch or shifting into neutral while descending a slope as this could lead to a loss of control 23 Do not operate near ditches holes embankments or o...

Page 21: ...icle 6 Drive at speeds that allow you to maintain control at all times 7 Do not apply the differential lock while traveling at road speeds As the tractor may run out of control 8 Avoid sudden movement...

Page 22: ...e at all times Replace the P T O shaft cap when the shaft is not in use H23O121a 3 Before installing or using P T O driven equipment read the man ufacturer s manual and review the safety labels attach...

Page 23: ...plements and attachments are properly in stalled and that the tractor and implement PTO RPM ratings match 1 3 point Hitch Lowering Speed Knob A FAST B SLOW When using the 3 point hitch 1 Use the 3 poi...

Page 24: ...e servicing any part that may have become hot while the tractor was running 3 You must always stop the engine be fore refueling the tractor Avoid over filling the tractor or spilling the fuel 4 Before...

Page 25: ...wedges applied to the front axle 10 Use floor jack of suitable capac ity and apply them at the centre of the front and rear axles while paying due attention to weight distribution 11 No decals for the...

Page 26: ...sure is important for the life of your tires Do not inflate the tires above the recommended pressure specified in the owner s manual 16 Securely support the tractor when changing wheels or the wheel t...

Page 27: ...ce This fluid can produce gangrene and or severe allergic reaction T66O130a Before pressurizing to the hy draulic system make sure that all connections are tight and that all line pipes and hoses are...

Page 28: ...ot stand under the lifted load er or get close to it Also lower the loader arm onto the ground be fore leaving the tractor Otherwise it may lead to a fatal injury or even death H11O103a 3 The loader c...

Page 29: ...n death H11O105a 5 When attaching or detaching the loader fit parts which are con nected to the bucket and boom The bucket or boom can be acci dentally dropped down leading to an injury or even death...

Page 30: ...07a C56O185A ROPS Roll Over Protective Structure sun canopy are not a FOPS Falling Object Protec tive Structure It never can protect the riders against falling objects Avoid driving the vehicle into a...

Page 31: ...1 1 21 SAFETY PRECAUTIONS Safety decal maintenance Decal mounting location rops 1 1 2 3 5 9 10 4 7 8 6 2 3 5 9 10 4 8 11 11 7 6 d21o102B TD210 DK4210 4710 5310 60121 21 2018 07 04 1 33 10...

Page 32: ...1 22 DK4210 C HSE DK4710 C HSE DK5310 C HSE DK6010 C HSE 8 8 4 4 1 1 2 2 6 6 7 7 9 9 5 5 11 11 d21o103d cabin TD210 DK4210 4710 5310 60122 22 2018 07 04 1 33 12...

Page 33: ...ling system can burn you seriously T4930 52371 DANGER Never try to start the engine by connecting it to the start motor directly The vehicle may move abruptly result ing in an accident Make sure to in...

Page 34: ...s WARNING Before starting and operating Start engine only from operators seat with transmission in neutral PTO disengaged and hydraulic controls in lowered position Slow down on turns rough ground and...

Page 35: ...e it is very hot 3 Keep Flammables materials and people away from exhaust pipe 4 Please keep higher 1700rpm to finish regen fully until underway lamp is off When you see this warning Lamp WARNING TO A...

Page 36: ...your local KIOTI deal er immediately to install a new decal Make sure to attach the decal in the correct position cleanly without bubbles after cleaning its mounting surface If a decal is attached to...

Page 37: ...tion number 2 2 TRACTOR SERIAL NUMBER 2 2 Engine SERIAL number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2...

Page 38: ...er is en graved on the rear end of transmis sion case Engine identification plate is installed on the cylinder head cover This number indicates the engine type displacement injection timing and date o...

Page 39: ...e to see your KIOTI dealer For service contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give your dealer bo...

Page 40: ...nd fluids H11O204a No Part Specifications CAPA U S gal L 1 Engine oil Tier2 or 3 Without DPF API CH grade above Tier4 With DPF API CJ grade above SAE 10W30 10W40 15W40 1 95 7 4 2 Transmission fluid Da...

Page 41: ...ondition daily H11O207a Belts and rubber parts Other components No part No Part QTY 1 E6201 32443 Engine oil filter 1 2 T5710 38031 Hydraulic filter 1 3 T4624 11012 Air Cleaner Ass y 1 4 E7230 11081 A...

Page 42: ...MEMO memo TD210 DK4210 4710 5310 6016 6 2019 09 18 4 09 19...

Page 43: ...3 4 OPTION List 3 7 noise levels as perceived by the operator 3 8 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 9 Driving speed table 3 10 Implement limitations 3 11 The largest implemen...

Page 44: ...th excluding weight and folded ROPS E1 Front wheel tread E2 Rear wheel tread ITEM ROPS MODEL DK4210HSE DK4710HSE DK5310HSE DK6010HSE 1 Overall length A1 130 2 3 307 2 Overall length A2 125 5 3 189 3 O...

Page 45: ...CABIN in mm There may be differences in specifications depending on the tire size ITEM CABIN MODEL DK4210CHSE DK4710CHSE DK5310CHSE DK6010CHSE 1 Overall length A1 130 2 3 307 2 Overall length A2 125...

Page 46: ...7 43 Engine Net Power HP kW 37 6 28 42 9 32 48 3 36 55 7 41 6 PTO power HP kW Rated revolution rpm 2 600 Capacities Fuel tank U S gal L 12 7 48 Transmission fluid U S gal L 11 4 43 Coolant U S gal L...

Page 47: ...ural Front 8 16 Rear 13 6 24 Industrial Front 10 16 5 Rear 14 9 24 Hydraulic system Pump capacity L min gpm 62 4 16 49 Main 36 4 9 62 Steering 26 6 87 Steering system Hydrostatic Power Steering Hydrau...

Page 48: ...SE DK5310 C HSE DK6010 C HSE PTO Rear Type Independent PTO shaft SAE 1 3 8 6 Spline Speed rpm 540 Min turning radius with one rear wheel braked ft mm 5 35 2 630 Weight with ROPS lbs kg 2976 1 350 Draw...

Page 49: ...ew Mirror Beacon Beacon Rear Work Light Rear Work Light Front Grille Guard Front Grille Guard SMV sign SMV sign HST CRUISE HST CRUISE HST LINK HST LINK Fuel heater Fuel heater Front Work Light Rear Wi...

Page 50: ...level at the operator s ear Non Cabin Less than 83 dB A Cabin Less than 84 5 dB A EU type approval number CO2 emission according to Regulation EU 2016 1628 e13 2016 1628 2016 1628EV4 D 0310 00 NRSC 79...

Page 51: ...ns cause discomfort for the operator and in some cases put his her health and safety at risk Make sure that the tractor is in good condition and that all routine servicing is correctly and regularly c...

Page 52: ...km h RANGE SHIFT Tire sizes 13 6 24 6PR AG Forward Reverse L 0 4 30 0 6 92 0 3 56 0 5 40 M 0 7 77 0 12 5 0 6 05 0 9 74 H 0 17 71 0 28 5 0 13 86 0 22 3 This datas are engineering design speed and its...

Page 53: ...pth 89 7 2 280 Do not use 3 point hitch backhoe 3 Tiller Max Width 65 2 1 656 4 Box Blade Max Width 84 2 133 5 Rear Blade Max Width 84 2 133 6 Rotary Cutter Max Width 65 1 650 7 Grooming Mower Max Wid...

Page 54: ...70R24 SET 5 Front 260 70R16 Rear 320 85R24 SET 6 Front 280 70R16 Rear 320 85R24 SET 7 Front 280 70R16 Rear 340 85R24 SET 8 Front 280 70R16 Rear 360 70R24 SET 9 Front 280 70R16 Rear 380 70R24 SET 10 F...

Page 55: ...4 16 Water In Fuel warning lamp 4 17 Turn signal lamp 4 17 dpf Regeneration warning lamp 4 17 dpf Regeneration underway lamp 4 18 Cruise PTO warning lamp 4 20 PTO indicator 4 20 Single brake light 4...

Page 56: ...erior devices 4 37 Entrance 4 38 Unlocking the door 4 38 Rear window 4 39 Working Light 4 39 cD PLAYER RADIO OPTIon 4 40 ANTENNA 4 41 Indoor Lamp 4 41 Sun Visor If equipped 4 42 Air Recirculation and...

Page 57: ...12 2 3 8 9 10 11 6 4 1 7 5 12 2 3 8 9 10 11 6 4 Exterior view rops 1 Seat 2 Steering Wheel 3 Bonnet 4 Headlight 5 ROPS 6 Turn Signal Lamp 7 Fender Handle 8 Top Link 9 Lower Link 10 Drawbar 11 PTO Shaf...

Page 58: ...10 11 12 9 6 7 8 13 13 4 5 5 2 3 10 11 12 9 cabin 1 Work Lamp 2 Wiper 3 Rear View Mirror 4 Turn Signal Lamp 5 Door Handle 6 Bonnet 7 Head Lamp 8 Top Link 9 PTO Shaft 10 Lower Link 11 Drawbar 12 Tail L...

Page 59: ...mbination Switch 2 DPF Regeneration Switch 3 PTO Setting Switch 4 Cruise PTO Switch 5 Hazard Warning Flasher Switch 6 Key Switch 7 Speed Cruise Control Switch Option 8 PTO Switch ON OFF 1 2 3 4 5 6 1...

Page 60: ...E cabin 1 Combination Switch 2 DPF Regeneration Switch 3 PTO Setting Switch 4 Cruise PTO Switch 5 Hazard Warning Flasher Switch 6 Key Switch 7 PTO Switch ON OFF 1 2 3 4 5 6 1 2 3 4 5 6 d21O403A d21O40...

Page 61: ...g with their indication lamps on the dash board ACC B When the key switch is turned to the position B brake lights flasher lights and turn signal lights can be operated ON C The position C indicates t...

Page 62: ...k the electrical systems such as the alternator for damage Continuing to use the engine under this condition can dis charge the battery or damage other electrical devices NOTE The ignition key is not...

Page 63: ...ving on a public road Pressing this switch up blinks the hazard lamp and returning it turns off the lamp The turn signal lights cannot be operated while this switch is pressed up to operate the hazard...

Page 64: ...gine speed for convenient operation at over 1 300 rpm 1 PTO Cruise Switch 2 PTO Cruise Control Switch PTO cruise activation Run the engine at a speed over 1 300 RPM Set the desired engine speed Then w...

Page 65: ...is activated However the switch can be set to the deactivation position to stop the regeneration process in emergency 1 1 A A B B d21O436A Activation Upper Button Perform the following procedure when...

Page 66: ...ment Make sure to put this switch into the OFF position before starting the en gine Otherwise the engine cannot be started The rear PTO rotates at 540 rpm when the engine speed is approx 2 444 rpm To...

Page 67: ...is increased by 50 RPM when pressing it SET Speed is decreased by 50 RPM when pressing it PTO cruise deactivation Depress the brake pedal or set the PTO cruise switch to the OFF po sition to deactiva...

Page 68: ...ke Light 15 Hourmeter 16 Engine Oil Pressure Warning Lamp 17 Low Battery Charge Warning Lamp 18 Parking Brake Indicator 19 Glow Plug Indicator 20 Engine Check Lamp 21 Lack Of Engine Warning Light 22 C...

Page 69: ...iled in structions refer to Bleeding fuel sys tem in the chapter Maintenance 1 Tachometer 2 Hourmeter The tachometer indicates the engine rpm The hour meter indicates the total run hours of the tracto...

Page 70: ...coolant temperature after the key switch is turned to the ON position C Coolant is cold H Coolant is hot When the pointer is in the zone H during driving it means that the en gine is overheated Decre...

Page 71: ...d will be drop around 1 400 to protect the engine Water In Fuel warning lamp Turn signal lamp Operating the turn signal lamp switch left and right turns on the corre sponding lamp in green If carbon i...

Page 72: ...d in the DPF Td2O434B DPF Regeneration warning lamp If the DPF regeneration under way lamp is illuminated during operation please keep the en gine rpm at 1 500 or above IMPORTANT 1 Stage 1 warning lam...

Page 73: ...n mode is deactivated Td2O436C 2 Stage 2 warning lamp for DPF clogging DPF Soot Loading Level 160 200 Manual regeneration required Engine RPM limit is activated below 2 200 rpm If the DPF is not regen...

Page 74: ...e PTO is engaged this indicator comes on When the PTO clutch is disengaged this indicator goes off CAUTION Set the PTO switch to the OFF position in order to start the engine td2O423C WARNING Other ge...

Page 75: ...pedals are disconnected so either brake pedal can be used In a normal operating condi tion keep the interlock to the Lock position Engine oil pressure warning lamp This lamp comes on when the en gine...

Page 76: ...and have the tractor checked by your local KIOTI Dealer or work shop as soon as possible td2O426C Parking brake warning lamp When the parking brake is actuated the lamp lights On CAUTION If this indi...

Page 77: ...the key switch is turned to the ON position In case of basic model this indicator comes on when the key is held in PRE HEAT position by op erator Glow plug indicator td2O428C Engine CHECK lamp This la...

Page 78: ...No Signal at TACHO Input 2 ERR 002 No Signal at Water Temp 3 ERR 006 No Signal at GLOW LAMP Input 4 ERR 007 No Signal at PTO CRUISE LAMP 5 ERR 008 No Signal at Water IN FUEL Input 6 ERR 009 No Signal...

Page 79: ...er 3 Brake Pedal LH 4 Brake Pedal RH 5 Forward Driving Pedal 6 Reverse Driving Pedal 7 Range Shift Lever 8 Lift Position Control Lever 9 Double Acting Lever 10 Tilt Control Lever 11 Linked Pedal Lever...

Page 80: ...12 9 D21O407A 1 Hand Throttle Lever 2 Parking Brake Lever 3 Brake Pedal LH 4 Brake Pedal RH 5 Forward Driving Pedal 6 Reverse Driving Pedal 7 Range Shift Lever 8 Lift Position Control Lever 9 Joystic...

Page 81: ...latch the left and right brake pedals as shown in the figure while driving on a road The tractor can roll over if depressing only one brake pedal at a high speed 2 To make a sharp turn in a work field...

Page 82: ...f the tractor may move unexpectedly re gardless of the gear shift posi tion Before leaving the trac tor certainly apply the parking brake to prevent machine run away 1 1 A A B B D21O413A 1 Forward Rev...

Page 83: ...h down the tilt lever to fix the wheel Steering wheel adjustment CAUTION Never adjust the steering wheel position during driving Other wise A personal injury can oc cur 1 1 2 2 A A A A B B B B D21O415...

Page 84: ...clutch is engaged If the differ ential lock pedal does not move when depressing it try to de press it again after releasing it When engaging the differential lock reduce the engine speed After engagin...

Page 85: ...seat cushion can be adjusted according to the weight of the driver Turning the cushion adjustment lever 1 on the front of the seat to the direction makes the cushion softer while turning it to the dir...

Page 86: ...ot protect you properly 1 1 1 2 2 A A D21O420a WARNING Always fasten the seat belt when the tractor has ROPS properly Otherwise never wear the seat belt Make sure that the seat belt is not twisted It...

Page 87: ...This lever is used to control a auxiliary hydraulic implement installed to rear See the chapter 5 How to drive for the details Double acting lever 1 Double Acting Lever 1 1 D21O423a The position contr...

Page 88: ...eleration or deceleration is occurred by operating the HST pedal not by other functions such as the load match speed synchronization and cruise control follow the following steps immediately 1 Release...

Page 89: ...with low speed as steering and braking characteristics may differ The 4WD can be activated even while the vehicle is moving However noise or shift shock may occur during 4WD engage ment in this case...

Page 90: ...E DK5310 C HSE DK6010 C HSE Cabin System Interior devices 1 Heater Air Conditioner Switch 2 Room Lamp 3 Vent 4 Air Inlet 5 Speaker 3 3 3 3 3 3 3 3 2 2 4 4 5 5 1 1 1 5 5 D21O425a TD210 DK4210 4710 5310...

Page 91: ...Work Light FR 2 Work Light RR 3 Antenna 4 Wiper FRT RR 5 Outside Rearview Mirror 6 Door Handle 7 Turn Signal Lamp 3 The cabin can be kept comfortable and pleasant by operating the air conditioner and...

Page 92: ...n imum three points of contact to avoid falling Both hands on rails and one foot on the step or one hand on the hand rail and both feet on the steps WARNING Unlocking the door To open the door in the...

Page 93: ...lights are installed to the front and rear sections of the roof and their operating button is installed to the right panel in the cabin 1 Working Light Switch 2 Working Light Front The rear window ma...

Page 94: ...it is frozen to the window its fuse can be blown In this case operate the wiper after increas ing the cabin temperature enough to defrost the wiper Wiper blade can be damaged if operated on a window...

Page 95: ...the lens the indoor lamp will be turned on If you press it again it will be turned off TE1O465A The room lamp can be oper ated without the key inserted However turning it on for an extended period of...

Page 96: ...o aux Switch usb charge 1 Stereo AUX Switch 2 AUX connection hole 3 Rechargeable USB Port A Stereo B AUX D21O440a To use the CD player function press the upper portion of the Stereo Aux switch To use...

Page 97: ...the cabin It is possible to recirculate internal air or draw fresh air by operating the air conditioner It is not possible to block outside air from coming in even in the recircula tion mode In the f...

Page 98: ...drowsiness or frost on the windows Do not operate the recirculation mode for an extended period of time WARNING The air conditioner should be operated with the engine running 1 Fan Speed Control Dial...

Page 99: ...ent Mode Control Dial Press it to activate the air conditioner and press it again to deactivate the air conditioner The heater can be operated by the temperature control switch and fan speed control s...

Page 100: ...only con trols the amount of air flowing through the heater and air conditioner Therefore unnecessary load can be applied to the air conditioner if this dial is set to the high temperature with the A...

Page 101: ...or has been parked under strong sunlight for a long period of time open the windows to ventilate the cabin before operating the A C CAUTION Air conditioner maintenance Make sure to follow the instruct...

Page 102: ...refrig erant is insufficient However charging the air conditioner with excessive refrigerant af fects its performance nega tively Therefore have the sys tem checked by a KIOTI Dealer if malfunction i...

Page 103: ...te depending on the trailer specifications Consult your local KIOTI Dealer for this issue T85O530A Tires A Insufficient B Standard C Excessive Though the tire pressure is factory set to the prescribed...

Page 104: ...el speed ratio can result in excessive wear of tires Item Tire sizes Inflation pressure Front Agri 8 16 6PR 235 kPa 2 4 kg cm 34 psi 9 5 16 6PR 216 kPa 2 2 kg cm 31 psi 260 70R16 240 kPa 2 44 kgf cm 3...

Page 105: ...ts rim bolts and nuts are loose td2O457A Tread When working on a field where crops are linearly aligned the tread should be adjusted so that the tires do not cross over the crops Also it is necessary...

Page 106: ...n it will not be covered by war ranty WHEEL TORQUE AND DIRECTION Front wheel installation pattern t85o535a 3 1 2 3 1 2 A A d21o451a 1 Wheel bolt 2 Rim 3 Disc A Forward WHEEL INSTALLATION DIRECTION For...

Page 107: ...torque Tire size Agri 13 6 24 6PR WARNING Use tires approved by KIOTI only Assemble the tire as shown in the figure Contact your local KIOTI Deal er if it is necessary to change the tire specification...

Page 108: ...on Additional front weight 1 1 1 D21O434a If the front tires are excessively load ed it becomes hard to steer the trac tor the tires can be worn faster and the durability of the front axle can be dete...

Page 109: ...ch only required amount of weight The durability of the axle and tires can be degraded 1 Rear Weight Additional rear weight OPTION The rear weight is used to maximize the traction of the tractor by in...

Page 110: ...0 C HSE IMPORTANT Attach only required amount of weight Unnecessary weight can result in poor braking performance rapid wear of the brake discs shortened axle life and in crease in fuel consumption TD...

Page 111: ...drive 5 9 How To Fold and raise the ROPS 5 12 Parking 5 14 Turning 5 15 Driving on slope 5 15 Precautions when coming in and out of work field 5 16 Precautions while driving on the road 5 16 Loading i...

Page 112: ...el level All DANGER and WARNING decals Tire pressure and wheel bolt tight ness condition For detailed information refer to Maintenance schedule chart in chapter 7 It is a good practice to know the con...

Page 113: ...ered by warranty Never try to start the engine for over 10 seconds consecu tively to protect the start mo tor and battery from damage IMPORTANT Make sure that the brake ped als are fully depressed bef...

Page 114: ...position 1 1 1 A A 2 2 1 1 1 d21o502A 1 Position Control Lever A DOWN 5 Lower the attachment by pushing the position control lever forward WARNING Make sure that no one is near the implement or behind...

Page 115: ...o the ON position 8 Warm up the engine for 3 to 4 minutes 10 minutes in winter WARNING Never operate the start motor for more than 10 consecu tive seconds as it consumes an excess of battery power If...

Page 116: ...il level If the engine oil level is proper contact your local KIOTI Dealer Checking WARNING lamps WARNING The engine can be severely damaged if it is ran with the oil pressure warning lamp ON T85O532A...

Page 117: ...re warming up the engine make sure that each part in the engine is properly lubricated and each hydraulic part is in a perfect condition in order to prevent malfunction in the engine as well as the hy...

Page 118: ...he engine 3 Wear protective glasses and gloves and open the hoods of both tractors Remove the bat tery terminal cover as necessary 4 Connect the alligator clips on both ends of the red positive cable...

Page 119: ...justment Lever Sliding A Pull 1 1 1 A A D21O417A H11o511A 1 Seat Belt 2 Fasten the seat belt WARNING Be sure to fasten your seat belt if the tractor is equipped with the ROPS or cabin The seat belt sh...

Page 120: ...speed the tractor can lose its balance and be overturned NOTE If the implement won t be lifted please contact kioti dealer 1 1 1 A A d21o507A 1 Position Control Lever A UP 4 If an implement is attach...

Page 121: ...parking brake 1 Range Shift Lever 8 Change the range shift lever to the position you want d21o510A 1 Forward Reverse Driving Pedals A Forward B Reverse 1 1 1 1 A B A B d21O445A 9 The tractor starts t...

Page 122: ...gaged gear which is very dangerous CAUTION It is very dangerous to drive with the ROPS folded Fold the ROPS only when there is ab solutely no possibility for roll over If the situation changes raise t...

Page 123: ...Protec tive Structure It never can protect the riders against fall ing objects Avoid driving the vehicle into a dangerous area such as falling rocks zone Otherwise it may lead to a se rious injury CA...

Page 124: ...e engine with the parking brake applied and all gears engaged in the low speed position 5 If it is necessary to park the tractor on a slope with the engine run ning apply the parking brake and chock 1...

Page 125: ...Turning WARNING To prevent accidents due to loss of steering control If you turn at high speed the tractor can turn over Never use the differential lock system turning at high and low speeds A seriou...

Page 126: ...ht pedal are interlocked 2 Enter and exit the field by driving the tractor at a right angle to the bank 3 It is recommended to use the 4WD and drive backward when moving onto a bank 1 When you change...

Page 127: ...e pulled to one side re sulting in rollover or collision When you are driving on the road observe all local traffic and safety regulations Only the operator should ride on the tractor unless a passeng...

Page 128: ...hen the engine is running at a low speed 2 If you operate the steering wheel with the tractor loaded using the implement or loader the steering wheel operation can be somewhat a little heavy Operate t...

Page 129: ...on NOTE Therefore it is easy to control the steering wheel during driving It has automatic return function but its reactivity is not sensitive WARNING When driving on a road with an implement attached...

Page 130: ...ed to lift or lower the lifting arm lower link of the 3 point hitch 2 Pushing the lever forward lowers the lower link while pulling the le ver backward lifts the lower link 3 The height of the lower l...

Page 131: ...d21o518a 1 Position Control Lever 2 Lock Bolt 7 The lower limit of the implement s height can be set by limiting the movement of the control lever by the lock bolt 1 1 1 2 2 td2o521a WARNING If trying...

Page 132: ...s type of double acting valve lever should be pulled or pushed continuously for operation which is suitable for an implement with a short operating time such as a hydraulic cylinder For the detent typ...

Page 133: ...Dimension A must be between 20 48 and 20 56 mm 0 806 and 0 809 in PT1 2 coupler socket implement Connecting and disconnecting implement Connection 1 Make sure to stop the engine be fore connecting it...

Page 134: ...any residual pressure in the hydraulic hoses of the implement and tractor by operating the double acting valve lever 4 to 5 times 3 Remove any foreign material around the couplers 4 Lower the implemen...

Page 135: ...oint hitch implement mounting components 6 4 Adjustment of lift rod 6 5 Adjustment of top link 6 5 Adjustment of check link 6 5 Dismounting the implement 6 6 Drawbar and trailer 6 6 Installing PTO sha...

Page 136: ...Link 2 Turn Buckle 4 Lengthen the chain by turning the check link turn buckle 5 First install the left lower link to the implement pin and insert lynch pin into the hole and turn the ring to hold impl...

Page 137: ...ket 3 Snap Pin 4 Top Link Hook 1 Implement Support 8 Raise up the implement by posi tion control of tractor Remove the implement support as needed Align the implement by adjusting the length of the ch...

Page 138: ...C HSE DK6010 C HSE 1 Top link 2 Lift Rod L 3 Lift Rod R 4 Check Chain 5 Lower link 6 Drawbar Operation for 3 point hitch implement mounting components 2 2 4 4 6 6 1 1 1 3 3 5 5 d21o604a TD210 DK4210 4...

Page 139: ...ed to set the implement on the back of the tractor in center 2 To adjust the check chain pull out the turn buckle and adjust it until the desired transverse moving dis tance is obtained 2 3 2 1 1 1 3...

Page 140: ...the pins 3 Be sure to insert the set pins lynch pins and snap pins back to the im plement securely to keep those safe 4 Stop the engine and move the re mote hydraulic control lever back and forth to...

Page 141: ...ity Hitch heavy loads to the draw bar only Make sure that there is no one nor object between the tractor and trailer 1 Safety Chain H11O104a H11O682A H11O682A 1 Consult your local KIOTI Dealer for sel...

Page 142: ...standers are well away from the tractor When using the PTO drive with a stationary tractor al ways make sure that the gears are in neutral and that the parking brake is applied The tractor PTO and PTO...

Page 143: ...5O626A Refer to the chart below as to install ing of an universal joint 1 PTO Cover A Allowable Angle Of Universal Joint 50 Allowable angle of universal joint 50 The type of PTO shaft SAE 1 3 8 6 spli...

Page 144: ...ing loader For detailed information about installa tion and use of the front loader refer to the separate manual of the loader IMPORTANT Check the transmission fluid level and add fluid as neces sary...

Page 145: ...nt end loader Front axle frame Flywheel housing Rear axle transmission WARNING When you do install the front loader certainly mount the bolt for mounting bracket at indicated point D21O611A Both of le...

Page 146: ...G ON DOWNHILL H11O557A When driving downhill with the empty bucket and rear ballast installed keep the rear ballast toward the higher level of the ground In other words drive backward on uphill and fo...

Page 147: ...become unstable leading to an unexpected accident such as roll over Joystick lever IF EQUiPped 1 Joystick Lock Lever 1 Joystick Lever 1 Up and down of boom Pulling the joystick lever back B lifts the...

Page 148: ...g position while the boom is up in the air the boom can fall freely and lead to an accident WARNING 4 Regen The regen function is activated when the joystick lever is pushed one position further to th...

Page 149: ...he figure Make sure to lock the joystick lever while moving Otherwise its vibration can cause safety problems such as falling off of the implement WARNING 1 Joystick Lock Lever A Lock B Unlock Do not...

Page 150: ...peration Release the pres sure by operating the lever after the engine is stopped WARNING Joystick valve PORT E Bucket Up F Bucket Down G Boom Up H Boom Down PORT DIRECTION FUNCTION E Bucket Up F Buck...

Page 151: ...lead to injury or even death IMPORTANT ROPS Roll Over Protective Structure sun canopy or cabin are not a FOPS Falling Object Protective Structure It never can protect the riders against falling objec...

Page 152: ...MEMO MEMO TD210 DK4210 4710 5310 60118 18 2018 03 30 6 41 40...

Page 153: ...azard Light etc J 7 15 Checking seat belt and cabin K 7 15 Changing engine oil and replacing filter L 7 16 Replacing transmission fluid and filter M 7 18 Changing front axle case oil N 7 19 Adjusting...

Page 154: ...leaner filter Af 7 30 Flush cooling system and chang ing coolant Aj 7 31 Anti freeze 7 32 Bleeding fuel system ak 7 33 Checking and replacing wiper am 7 34 Body fuse an 7 36 Slow blow fuse Ap 7 39 Rep...

Page 155: ...eplace as needed Tires Check for wear damaged tires and ensure for proper sized tires and correct air pressure Parking brake Check for automatic rotation and have it adjusted by your dealer if necessa...

Page 156: ...2 Transmission oil filter Replace M 3 HST oil filter Replace 4 transmission fluid Change M transmission fluid level Check D 5 Front axle oil Change N Front axle oil level Check 6 Front axle pivot Adju...

Page 157: ...Replace 2 12 Fuel filter element Replace S 13 Fan belt Air con belt Adjust 3 V AB 14 Clutch pedal free play Adjust O 15 Brake pedal free play Adjust R 16 Radiator hose and clamp Check G Replace 17 Rad...

Page 158: ...clear ance Adjust AE 23 Fuel injection nozzle injection pressure Check 24 Injection pump Check 25 Cooling system Clean AJ 26 Coolant Replace AJ Coolant level Check F 27 Air con filter Replace AI 28 F...

Page 159: ...ission standard non road emission regulation As the engine owner you are responsible for the performance of the required maintenance on the above instruction Engine should be operated used and maintai...

Page 160: ...Tier2 or 3 Without DPF API CH grade above Tier4 With DPF API CJ grade above Oil Viscosity SAE 10W30 10W40 15W40 4 Transmission fluid 11 3 43 0 Daedong utf55 or equivalent fluid oil as below S h e l l...

Page 161: ...not maintaining an exhaust gas recirculation EGR Engine should be promptly rectified any incorrect operation use or maintenance fo the emissions control system Using poor fuel can be damged on high pr...

Page 162: ...without any bothering pro cess MAINTENANCE CODE How to disconnect the hood A 1 Hood 2 Opening Knob A Pull B Open 1 Hood CAUTION Never open the hood while the engine is running CAUTION Be careful not...

Page 163: ...avoid personal injury Do not smoke while refueling Add the fuel in a well ventilat ed area Be sure to stop the engine be fore refueling As dirt or sand contained in fuel may cause the fuel injec tion...

Page 164: ...tion Then pull it out again and check if the oil level is within the specified range 6 If the oil level is too low add some new oil so that the level is within the allowable range 1 Oil Dipstick A Upp...

Page 165: ...range 5 If the oil level is too low add new oil so that the level is within the al lowable range 1 Oil Dipstick A Upper Limit B Lower Limit IMPORTANT When using oil of different maker or viscosity fro...

Page 166: ...aning the cooling system and changing coolant in Chapter Maintenance for every two years 3 The tractor is furnished in the fac tory with a mixture of anti freeze ethylene glycol and water in a ra tio...

Page 167: ...broken Checking Head Light Hazard Light etc J 1 Inspect the lights for broken bulbs and lenses 2 Replace if broken Checking seat belt and cabin K 1 Always check the condition of the seat belt and cab...

Page 168: ...il and replacing filter L 1 Oil Filler Hole 2 Oil Dipstick A Oil Level Is Acceptable Within This Range 1 Park the tractor on a level ground and start the engine to warm it up td2o706a 1 Engine Oil Fil...

Page 169: ...to be burnt Avoid oil contact while chang ing or adding engine oil and wear eye protection to prevent eye contact Prolonged and repeated con tact with the engine oil may cause skin disorders and skin...

Page 170: ...d 1 Drain Plug 1 1 1 1 1 1 Replacing transmission fluid and filter M If transmission fluid is contaminated or the transmission is repaired trans mission fluid should be changed Make sure to replace it...

Page 171: ...to prevent dam age to the hydraulic system 1 Oil Dipstick 2 Oil Filler Plug A Oil Level Is Acceptable Within This Range 5 Apply a thin film of clean oil onto the O ring of a new filter 6 Tighten the f...

Page 172: ...roblem to the brake system The brake pedal can be adjusted as follows 1 Release the parking brake 2 Depress the right brake pedal slightly until some resistance is felt Then measure the free play from...

Page 173: ...trol Lever Shaft Housing td2o419a td2o716a td2o717a Apply quality multi purpose grease to the locations specified in the following figure at every 50 hours of use or when necessary Also record the ope...

Page 174: ...UTION To avoid injury Never operate tractor with a loose rim wheel or axle Any time bolts and nuts are loosened retighten to speci fied torque Check all bolts and nuts fre quently and keep them tight...

Page 175: ...uel filter 4 Remove foreign materials such as dirt thoroughly and replace the fuel filter with a new one 1 Fuel Filter 2 Drain Plug td2o723a 4 For filter replacement refer to the instruction for repla...

Page 176: ...ice hours it should be done ev ery 6 months if operation does not exceed 100 hours in 6 months 1 If the hose clamps are loose apply a slight coat of lubricant onto the threads and securely tighten it...

Page 177: ...ust or foreign ma terial from entering it Other wise the fuel injection pump can be damaged Pay extra caution to the fuel pump to prevent dust from entering it 4 If the tension is incorrect loosen the...

Page 178: ...burn you Do not allow the battery fluid to contact your eyes skin or painted surfaces If you acci dentally get it in your eyes or on your skin flush with water and contact your doctor Be sure to wear...

Page 179: ...ring the winter sea son the battery may be frozen Do not start the engine when the battery is frozen Try to warm it up first If the battery is not securely installed the battery case and electrolytes...

Page 180: ...ght Adjusting Toe in Y ADJUSTING PROCEDURE 6 Front distance should be 2 8 mm 0 079 0 315 in less than rear distance If not adjust the length of the tie rod joint td2o728a Check to ensure the radiator...

Page 181: ...ng to the manual s instruction Refer to the instruction in Chapter Troubleshooting before starting the engine 1 Power Steering Oil Line 1 Check to see that all hydraulic lines and hose fittings are ti...

Page 182: ...the hood and check the suc tion hose and air cleaner housing for damage Replacing air cleaner filter Af 1 Filter 2 Dust Cap 3 Evacuator Valve 2 Unscrew the air cleaner clip and remove the cover 3 Cle...

Page 183: ...n the radiator cap to the 1st notch to release pressure in the radiator Then remove the cap completely 3 After all coolant is drained fit the drain plug 4 Use clean fresh water and anti freeze to fill...

Page 184: ...Securely tighten radiator cap If the cap is loose or improperly fitted water may leak out and the engine could overheat If the radiator cap has to be re moved follow the caution above and securely re...

Page 185: ...is not necessary if in stalling the fuel port after fueling IMPORTANT To protect the catalyst filter keep the followings Make sure to use only speci fied fuel Keep the engine oil replace ment schedule...

Page 186: ...r of the wiper blades frequently To replace the wiper blade press the wiper fixing le ver to separate it and then pull it away To remove the wiper arm lift the cap of the wiper arm remove the nut and...

Page 187: ...at the fixing lever is facing down Align the wiper arm with the fixing lever slot and lower the blade When the wiper blade is sepa rated the wiper arm should not contact the windshield or rear glass T...

Page 188: ...ld set the wiper blade upright spray water onto the glass with a hose and wipe the glass with clean cloth If the wiper blade is frozen to the glass in a cold weather or there is not washer fluid never...

Page 189: ...n Head Tail Lamp Combimeter PTO ECU On Alternator Cruise brake Option Front Working Lamp Option 10A 3rd function valve Option Range Neutral Safety Start There are marks for the fuse capac ity and loca...

Page 190: ...amp 5A Spare 25A Spare 20A Flasher 15A 10A ECU B 20A Power Socket 10A 10A 10A 15A 5A 10A Horn A ECU Relay ECU Combimeter 5 Sensor Stop 10A Fuel Heater 3pin socket option Lamp 3rd function valve option...

Page 191: ...e electrical de vice can be damaged or even can catch a fire NOTE If the replaced fuse is blown soon it is probable that the wiring system is faulty In this case con tact your local KIOTI Dealer If th...

Page 192: ...s 1 4W 7 Backup lamp 10W The slow blow fuse is to protect electric devices and wirings If the ig nition preheat charge or main func tion is faulty find and move its cause and replace the fuse with a n...

Page 193: ...ke sure to use bulbs with the specified capacity CAUTION Make sure to use a KIOTI genu ine bulb Using a non recom mended bulb can cause a fire The headlamps can temporar ily be fogged due to rain or c...

Page 194: ...the fender to remove the turn sig nal lamp assembly 1 Connector 2 Nut td2o742a 3 Loosen the screw to remove the cover td2o741a 1 Screw 2 Cover td2o743a 1 Turn Signal Lamp 2 Position Lamp 4 Turn the so...

Page 195: ...lamps are in stalled onto the ROPS frame 2 Loosen the screw to remove the lens 3 Remove the bulb by turning its socket counterclockwise Install a new bulb td2o744a td2o745a 1 Screw 2 Lens 1 Turn Sign...

Page 196: ...MEMO memo TD210 DK4210 4710 5310 60144 44 2019 09 18 4 53 51...

Page 197: ...7 8 8 STORAGE AND DISPOSAL Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 USING TRACTOR AFTER LONGTERM STORAGE 8 3 Usage and disposal 8 4 TD210 DK4210 4710 5310 6011 1 2018 03 30 6 42 50...

Page 198: ...m it Also add anti freeze as well as water Tractor storage Daily storage 1 Keep the tractor clean when it is stored Make sure to wash it after work 2 Store it indoors if possible If it should be kept...

Page 199: ...nauthorized person from operating the tractor and being injured Cover the tractor after the muffler and the engine have cooled down If the battery is not to be re moved disconnect its nega tive termin...

Page 200: ...the engine and check for leakage Repair any part as re quired Usage and disposal In order to protect the environment use and dispose of the tractor keep ing the following in mind 1 When changing the...

Page 201: ...7 9 9 TROUBLESHOOTING Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TD210 DK4210 4710 5310 6011 1 2018 03 30 6 43 01...

Page 202: ...nt screw over fuel filter and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of injection nozzle This is caused when water or dirt is mixed in the fue...

Page 203: ...corroded clean or fix it firmly 2 When output is insufficient Valve out of adjustment Contact your KIOTI dealer Air cleaner is dirty Clean or replace the element at every 100 to 200 hours of operation...

Page 204: ...mating surface Remove rust and apply grease 4 Steering wheel is not operating properly Steering wheel is heavy or vibrates The toe in is incorrect Adjust it again Steering wheel is heavy or vi brates...

Page 205: ...filter valve and cylinder are malfunctioning Have them repaired at your KIOTI dealer 3 point hitch vibrates by itself Defective sensor Contact your KIOTI dealer Select the highest top link hole 6 Elec...

Page 206: ...eplace it Turn signal lamps do not blink The bulb is blown Replace it The blinking device is faulty Repair or replace it The ground and terminal wirings are poorly contacted Check and clean them Work...

Page 207: ...10 10 INDEX INDEX 10 2 TD210 DK4210 4710 5310 6011 1 2019 10 11 10 59 37...

Page 208: ...Mode 4 43 ANTENNA 4 41 Anti freeze 7 31 b Battery W 7 25 Battery charge warning lamp 4 22 Belts and rubber parts 2 5 Bi level 4 46 Bleeding fuel system ak 7 32 Body fuse an 7 35 Brake pedal 4 27 c Ca...

Page 209: ...1 23 Defrost 4 46 Differential Lock Pedal 4 30 Dismounting the implement 6 6 Double acting lever 4 33 Double acting lever If Equipped 5 22 DPF regeneration switch 4 11 dpf Regeneration underway lamp...

Page 210: ...ons 3 2 General specifications 3 4 Glow plug indicator 4 23 h Hand throttle lever 4 29 Handling loader 6 10 Hazard lamp switch 4 9 Head light switch 4 8 Heater and Air Conditioner 4 44 Horn switch 4 9...

Page 211: ...ATING THE ENGINE 5 3 OPERATING THE TRACTOR 5 9 OPERATION 5 1 Operation for 3 point hitch implement mount ing components 6 4 OPTION List 3 7 Other components 2 5 p Parking 5 14 Parking brake lever 4 28...

Page 212: ...placing air cleaner filter Af 7 29 Replacing bulb Aq 7 39 Replacing transmission fluid and filter M 7 17 s Safety decal maintenance 1 21 Safety precaution 1 1 Safety precautions during servicing 1 14...

Page 213: ...icle identification number 2 2 Vent Mode Control Dial 4 45 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 9 w WARMING UP 5 7 Water In Fuel warning lamp 4 17 WHEEL INSTALLATION DIRECTION 4...

Page 214: ...7 TD210 DK4210 4710 5310 6018 8 2019 10 11 10 59 38...

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