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2. General

2.1 Application

The KESSEL Staufix FKA backwater 
valve, designated as a DIN EN 13564 
Type 3 backwater valve,  is designed to 
be installed in wastewater drainage pipes 
with or without raw sewage (WC connec-
tion). The backwater valve prevents was-
tewater from backing up the drainage 
pipe during backwater / flooding. The 
FKA should be kept in good operating 
condition and should be accessible at all 
times.  During normal operating condi-
tions, the motorized backwater flap as 
all as the manually lockable backwater 
flap are in the open position. The system 
is equipped with an optical probe that is 
automatically closed when backwater is 
detected. When the backwater occurren-
ce is over, the motorized flap opens itself 
automatically.  The system is also equip-
ped with a second backwater flap that 
can be manually closed and locked using 
the manual closure and locking lever.
In addition, the manually operated back-
water flap offers a ‘neutral’ position (the 
unit is shipped with the flap in the ‘neutral’ 
position). During the construction phase, 
the installed Staufix FKA offers backwa-
ter protection with the manually operated 
flap which is in the free hanging position – 
this protection is offered even before the 
system is connected to electrical power.
DIN EN 12056 and DIN EN 13564 should 
be followed which regulated the drainage 
of building and use of backwater valves..

2.2 Contents of Delivery

The Staufix FKA delivery consists of a 
body / housing with cover including the 
emergency closure lever (closure lever not 
included with a Controlfix®), and installati-
on and operating manual (Article Number 
010-842), a see-thru test funnel as well as 
an Electrical package (separate box con-
taining the electrical parts of the system).  
Please carefully store this additional ac-
cessories before they are installed to the 
system.
The electrical package consists of:
1. The optical probe as well as the motor 

which operates the motorized backwa-
ter flap.

2. A control unit (230 V, 50 Hz, Protection 

Class IP 54) with back up battery feature 
(twin 9-volt batteries) – this offers an ad-
ditional 2 hours of operation in the case 
of a power outage.  Also included is the 
installation and operational manual for 
the control unit (art.- nr.016-003).

2.3 Pre-installation tips

During the building’s construction phase 
only the body of the system will be in-
stalled and connected to the building’s 
drainage pipe (as discussed in Section 3).  
Normally at this time power is not available 
in the building meaning the Staufix FKA’s 
motor is not in service (see chapter 4) and 
commissioning (see chapter 5) cannot yet 
take place.
The electrical components of the system 
(motor, optical probe and control unit) 
should not be connected until the system 
is commissioned (after the major const-
ruction phase of the building is complete). 
It is important that the electrical compo-
nents of the Staufix FKA (contained in the 
electrical package) be properly stored 
(safe and dry) until they are ready for in-
stallation.
A function test according to point 4.3 
should be conducted before commissio-
ning.

During the time period after the ins-
tallation of the Staufix FKA body and 
before the Staufix FKA is connected to 
the building’s power source, the follo-
wing Staufix FKA settings or positions 
are possible:

A)Locked position (Ill. 1 – manually ope-
rated backwater flap is in the closed and 
locked position). The closure lever should 
be pushed down into the locked position. 
This provided a full lockage or closure of the 
building’s wastewater pipe. In this position 
no drainage fixtures connected to the Stau-
fix FKA can be drainage as the backwater 
flap is in the closed (locked) position. With 
the position the building is fully protected 
against backwater flooding.
B)Fully open position (Illustration 2 – back-
water flap is in the fully open position).  The 
red closure lever should be in the open po-
sition. The backwater valve currently proved 
no backwater protection to the building and 
any wastewater from the building can fre-
ely flow through the backwater valve. In this 
position none of the fixtures connected to the 
Staufix FKA are protected from backwater!
C)Construction phase position (Ill. 3 – back-
water flap is in the vertical free handing po-
sition). The red manual closure lever is in 
the ‘open’ position and the emergency clo-
sure device should be in the ‘neutral’ posi-
tion. In this ‘neutral’ setting the manually 
operated backwater flap is in the vertical 
(free hanging) position and acts as a single 
flap backwater protection valve for the buil-
ding. The motorized backwater flap is not 
in service and provides no protection. In 

this position, drainage fixtures connected 
to the Staufix FKA can be drained and at 
the same time are protected against back-
water.

Before the Staufix FKA is fully operable, 
we recommend the following settings:

-  If it is certain that no drainage fixtures 

connected to the Staufix FKA will be used 
during the building phase, both the ope-
rational and the emergency backwater 
flaps should be in the closed position (see 
paragraph A above). If the drainage fixtu-
res connected to the Staufix FKA need to 
be in service during the building phase, 
both the operational and the emergency 
backwater flaps should be in the tempo-
rary open (see paragraph C above).

-  It should be noted that the backwater 

flap will be prevent backwater (be water-
tight) only if the wastewater contains no 
debris or raw sewage.

Illustration 2

Illustration 3 

Illustration 1

Emergency flap closed and locked by hand

Operational flap in the open position

Backwater flap in the free hanging position

Summary of Contents for 84000S

Page 1: ...tromausfall Bei R ckstau automatische Verriegelung Einfaches Auswechseln von Verschlei teilen Integrierter Einfachr ckstauverschluss f r stromlosen Betrieb w hrend der Bauphase Optimale Rohrreinigung...

Page 2: ...f die Anlage auf keinen Fall in Betrieb genommen wer den bzw ist umgehend abzustellen Zur Aufrechterhaltung der Betriebsf hig keit ist die Anlage entsprechend DIN EN 13564 zu inspizieren und zu warten...

Page 3: ...e en Sie erst bei Inbetriebnah me des KESSEL R ckstauautomaten Staufix FKA die elek trischen Anlagen komponenten Mo tor Son de und Schalt ger t an Bis da hin sind die se Anlagen komponenten entspreche...

Page 4: ...tte Der Grundk rper des KESSEL Staufix FKA ist waagrecht auszurichten Abb 1 F r den Anschluss der elektrischen Lei tungen von Sonde und Antriebsmotor ist bauseits ein Ka belleerrohr mind DN 50 KESSEL...

Page 5: ...e Be sch digung der Bauteile zu verhindern Zum Abnehmen der Schutzhaube ist gleichzeitig an beiden Klemmen einer Seite leicht zu ziehen Vor Demontage des schwarzen Unterteiles der Schutz haube sind Zu...

Page 6: ...ck ist ggf auf die erforderliche H he zu k rzen KESSEL Pumpfix F Staufix FKA Staufix SWA Controllfix Dichtungsset Art Nr 83075 Verl ngerungsst ck Art Nr 83070 BWS BWS Unterbeton Fliesen Estrich D mmun...

Page 7: ...den eine R ckstaugefahr muss ausgeschlossen sein Dabei ist folgendes durchzuf hren Entfernen von Schmutz und Ablage rungen Pr fen von Dichtungen und Dichtfl chen auf einwandfreien Zustand ggf Austausc...

Page 8: ...nicht mehr als 500 ccm Wasser nach gef llt werden muss Nach der Pr fung den Notverschluss 3 wieder ffnen Den Trichter 2 entfernen und die Verschlussschraube 1 mit dem Dichtring in den Deckel einschrau...

Page 9: ...nalit t pr fen Beide Klappen pr fen sie m ssen beide auf betriebsbereiten Zustand ge stellt sein Abb 15 4 Inspektion und Wartung 4 5 Funktion des Notverschlusses Verriegelungsstellung Abb 16 vollst n...

Page 10: ...perational even during power outages Automatic backwater flap closure during backwater Staufix FKA also offer powerless backwater protection during the building phase no power supply to building Upgra...

Page 11: ...he power source and no longer operated In order to insure proper condition and operation of the system it should be in spected and maintained according to DIN EN 13564 We recommend that a service and...

Page 12: ...should not be connected until the system is commissioned after the major const ruction phase of the building is complete It is important that the electrical compo nents of the Staufix FKA contained i...

Page 13: ...installed in the proper direction and is not installed backwards KESSEL back water valves are equipped with flow direc tion arrows to make sure that the valve is installed in the proper direction 3 1...

Page 14: ...to the system This protected cover is not water tight To remove the protective cover simple lift both clips on one side of the cover Before the black lower part of the protective hood is dis mantled t...

Page 15: ...heights requirements KESSEL Pumpfix F Staufix FKA Staufix SWA Controllfix Groundwater protection set 83071 Extension section Article Number 83070 BWS BWS Unterbeton Fliesen Estrich D mmung Betonboden...

Page 16: ...ent of the two flaps as well as the manual clo sure lever lubricate if necessary Check to make sure the system is water tight and in proper operating condition by performing the functi on sealing test...

Page 17: ...d to keep the water level at 10cm If no more than 500ml of water was required to keep the water level at the 10cm mark during the 10 minute test then the valve is considered tight After the test re op...

Page 18: ...manually ope rated backwater flap Final step is to make sure both the motorized and the manually operated backwater flap are in the open position 4 5 Purpose of the emergency closure flap The emergen...

Page 19: ...joints Fiabilit de service m me en panne de courant Verrouillage automatique en cas de re foulement Facilit d change des pi ces d usure Simple clapet anti refoulement int gr pour une exploitation sans...

Page 20: ...cas tre mise en service et ou doit tre imm diatement arr t e Pour conserver l installation en tat d ex ploitation il faut la visiter et l entretenir conform ment la DIN EN 13564 Nous recommandons de p...

Page 21: ...at de livraison Veuillez ne raccorder les composants de l automate de refoulement Staufix FKA moteur sonde et bo tier de commande que lors de la mise en service D ici l stockez les composants de l ins...

Page 22: ...nce avec le au mur pour les op rations de maintenance 3 1 KESSEL Staufix FKA pour pose dans la dalle de fondation Le corps principal du KESSEL Staufix FKA doit tre pos l horizontale voir figure 1 Le r...

Page 23: ...tection pour viter un endommagement des pi ces apr s la mise en service Pour ter le capot de protection il faut tirer l g rement en m me temps sur un c t des deux vis de serrage Avant le d montage de...

Page 24: ...requise KESSEL Pumpfix F Staufix FKA Staufix SWA Controllfix Jeu de joints article n 83075 Pi ce de rallonge article n 83070 BWS BWS Unterbeton Fliesen Estrich D mmung Betonboden Fliesen Estrich D mmu...

Page 25: ...uivants doivent tre ex cut s Retirer la salet et les d p ts Contr ler si les joints et les port es de joint sont en bon tat si n ces saire proc der l change des joints voir figures 9 11 Contr ler la m...

Page 26: ...si pendant ce temps il ne faut pas rajouter plus 500 ccm d eau R ouvrir apr s le contr le de la vanne batardeau 3 Retirer la tr mie 2 et visser la vis de fermeture 1 avec la bague d tan ch it dans le...

Page 27: ...ifier les deux cla pets ils doivent tre mis tous les deux en tat pr t fonctionner Fig 15 4 Inspection et maintenance 4 5 Fonctionnement de la vanne batardeau Position de verrouillage figure 16 vanne b...

Page 28: ...in tubazioni continue Sicurezza di funzionamento anche in caso di interruzione di corrente Bloccaggio automatico in caso di riflusso Facile sostituzione dei particolari soggetti a usura Chiusura antir...

Page 29: ...mediatamente Per conservare la funzionalit l impianto deve essere ispezionato e manutenuto conf DIN EN 13564 Consigliamo di stipulare il contratto di ma nutenzione accluso con l azienda instal latrice...

Page 30: ...tto della consegna Solo alla messa in funzione dell impianto antiriflusso automatico Staufix FKA KES SEL collegare le componenti elettriche dell impianto motore sonda e centrali na Fino a quel momento...

Page 31: ...parete per i lavori di manuten zione 3 1 Staufix FKA KESSEL per il montaggio nella piastra di fondazione Il corpo base dello Staufix FKA KESSEL deve essere allineato orizzontalmente ill 1 Per l allac...

Page 32: ...ornito con una calotta di protezione Per togliere la calotta tirare contemporanea mente i due dispositivi di fissaggio di un lato Prima dello smontaggio della parte inferiore nera della calotta di pro...

Page 33: ...rolfix KESSEL Set di guarnizioni n art 83075 Prolunga n art 83070 BWS BWS Unterbeton Fliesen Estrich D mmung Betonboden Fliesen Estrich D mmung Betonboden Schutzbeton Abdichtung 1 2 3 2 1 Esempio di m...

Page 34: ...i sporco e depositi controllo dello stato di guarnizioni e superfici di tenuta eventualmente sostituzione delle guarnizioni vedi ill 9 11 controllo della meccanica degli or gani di tenuta mobili event...

Page 35: ...re rabboccati pi di 500 cm3 d acqua Dopo il controllo riaprire il dispositivo di chiusura d emergenza 3 Togliere l imbuto 2 e avvitare nel coperchio il tappo a vite 1 con l anello di tenuta Riaprire l...

Page 36: ...arsi nello stato pronto per l uso 4 Ispezione e manutenzione 4 5 Funzione del dispositivo di chiusura d emergenza Posizione di bloccaggio ill 16 disposi tivo di chiusura d emergenza completa mente chi...

Page 37: ...buisleidingen Bedrijfsveiligheid ook bij stroomuitval Bij terugstroming automatische blokkering Eenvoudig vervangen van aan slijtage onderhevige onderdelen Ge ntegreerde enkelvoudige terugs troom afs...

Page 38: ...mag de installatie in geen geval in bedrijf worden genomen of moet direct worden uitgezet Voor handhaving van de functionali teit dient de installatie conform DIN EN 13564 te worden ge nspecteerd en...

Page 39: ...nd Sluit a u b pas bij inbedrijfstelling van de KESSEL automatische terugstroombe veiliging Staufix FKA de elektrische in stallatiecomponenten motor sonde en schakelapparaat aan Deze installatie compo...

Page 40: ...van de automatische terugstroombeveili ging moet voor onderhoudswerkzaamheden op voldoende afstand tot de wand worden gelet 3 1 KESSEL Staufix FKA voor inbouw in de grondplaat Het basislichaam van de...

Page 41: ...wordt geleverd met een beschermkap om te voorkomen dat onderdelen na de inbedrijfstelling beschadigd raken Om de beschermkap weg te nemen moet tegelijkertijd aan beide klemmen van n kant worden getrok...

Page 42: ...fix F Staufix FKA Staufix SWA Controllfix Pakkingset art nr 83075 Verlengstuk Art nr 83070 BWS BWS Unterbeton Fliesen Estrich D mmung Betonboden Fliesen Estrich D mmung Betonboden Schutzbeton Abdichtu...

Page 43: ...stroming moet uitgesloten zijn Hierbij moet het volgende worden uit gevoerd Verwijderen van vuil en afzettingen Controleren of pakkingen en af dichtvlakken in perfecte staat verkeren evtl vervangen va...

Page 44: ...in deze tijd niet meer dan 500 ccm water moet worden bijgevuld Na de controle de noodafsluiter 3 weer openen De trechter 2 verwijderen en de sluitschroef 1 met de afdichtring in de deksel schroeven D...

Page 45: ...e functionaliteit Beide kleppen controleren zij moeten allebei gereed voor bedrijf zijn gezet 4 Inspectie en onderhoud 4 5 Functie van de noodsluiter Vergrendelingsstand afb 16 volledig gesloten nooda...

Page 46: ...omatyczne blokowanie przy przep ywie zwrotnym atwa wymiana cz ci eksploatacyjnych Zintegrowany jednoklapowy zaw r zwrotny gwarantuj cy dzia anie podczas fazy budowlanej bez potrzeby pod czania do napi...

Page 47: ...ia urz dzenia nie wolno w cza lub trzeba je natychmiast wy czy Wceluzachowaniasprawno ciurz dzenia nale y przeprowadza prace inspekcyjne i kon serwacyjne zgodnie z PN EN 13564 Zalecamy zawarcie za czo...

Page 48: ...uru chomienie rozdzia 5 Stan w momencie wydania Elektryczne komponenty urz dzenia pompa sonda urz dzenie sterownic ze nale y pod cza dopiero przy rozru chu automatycznego zaworu zwrotnego KESSEL Stauf...

Page 49: ...o nale y zwr ci uwag na wystarczaj cy odst p od ciany konieczny do wykony wania prac konserwacyjnych 3 1 KESSEL Staufix FKA do zabu dowy w p ycie pod ogowej Korpus KESSEL Staufix FKA nale y wypoziomow...

Page 50: ...arczane z pokryw ochronn aby po rozruchu unikn uszkodze nia podzespo w W celu zdj cia po krywy ochronnej jednocze nie nale y poci gn oba zaciski po bokach Przed demonta em czarnej cz ci dolnej po kryw...

Page 51: ...na raz mo na dostosowa wysoko ko nierza Nasadk mo na w razie potrzeby skr ci do potrzebnej wysoko ci 1 KESSEL Pumpfix F Staufix FKA Staufix SWA Controllfix 2 Zestaw uszczelek nr art 83075 3 Przed u k...

Page 52: ...zwrotnym Nale y przy tym 1 Usun zanieczyszczenia i osady 2 Sprawdzi uszczelki i powierzchnie uszczelniane czy nadal s w niena ganny stanie wraziekonieczno ci wymieni uszczelki patrz rys 9 11 3 Skontr...

Page 53: ...uzupe ni do pierwotnej wysoko ci Zaw r zwrotny mo na uzna za szczelny je li w tym czasie uzupe ni si nie wi cej ni 500 ml wody Po wykonaniu kontroli zamkni cie awaryjne 3 ponownie otworzy Lejek 2 usun...

Page 54: ...yciskiej Kon trola Sprawdzi obie klapy obie musz znajdowa si w stanie gotowym do pracy 4 Inspekcja i konserwacja 4 5 Funkcja zamykania awaryjnego Pozycja ryglowania rys 16 w pe ni zamkni te zamykanie...

Page 55: ...5 lmpermeabilita all acqua I Waterdichtheid Wodoszczelnosc Vandtrethed 16 Superata Geslaagd I przekazywane Oversteget 17 lmpermeabilita agli odori Geurdichtheid Szczelnosc zapachu Lugt trethed 18 Effi...

Page 56: ...56...

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