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Keller CellaCast PX 80, Operating Instructions Manual, Page: 55 / 62

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Keller CellaCast PX 80 Operating Instructions Manual Download Page 55

55

EN

Operating instructions CellaCast PX 8x

Configuration parameter

Ratio correction 80 – 120 % 

Emissivity ʎ 1, ʎ 2 ε 10 - 110 %

 

Transmission factor ʎ 1, ʎ 2

 

Smoothing time t

98

 0�1 – 999�9 s 

Peakhold Function 0�1 – 999�9 s 

ATD function

Sighting device

Through-the-lens sighting with target marking, 

laser spot light or integrated camera

Dimensions

Ø 65 x 220 mm (without plug)

Abmessungen  

Lichtleiterausführung

Ø 65 x 187 mm (basic unit without plug) 

Ø 30 x 67…86 mm (LWL measuring head M30)

Camera

Video system

Composite PAL, 1 Vpp, 75 Ohm

Resolution

722 x 576 pixel

Target brightness control 

(TBC)

Spot weighted or integrated about the camera 

image

Screen display

Target marker, measurement

Connection 

Pyrometer: TNC plug 

 

Monitor: chinch or BNC

Summary of Contents for CellaCast PX 80

Page 1: ...Pyrometer CellaCast PX 8x Ident Nr 1108088 08 2020...

Page 2: ...Temperature Measurements 9 4 1 Advantages of Non Contact Temperature Mesasurement 9 4 2 Measurements at Black Bodies Cavity Radiators 9 15 Function 10 16 Installation 11 6 1 Selecting an installation...

Page 3: ...Switching output OUT 2 35 13 4 Two colour channel 36 13 5 Spectral channel Lambda 1 37 13 6 Spectral channel Lambda 2 38 13 7 Advanced Features 39 14 Menu explanation 40 14 1 Analogue output 40 14 2...

Page 4: ...Trouble shooting 51 19 1 No measured values are determined 51 20 Models 52 21 Field of view 52 22 General technical data 54 23 Device specific technical data 56 24 Field of view camera 59 25 Accessori...

Page 5: ...ATTENTION This symbol points out guidelines If you do not observe them the device might be damaged malfunctioning or even fail to operate CAUTION This symbol points out hints and information which sh...

Page 6: ...intended for use as described in this manual Operational safety can only be ensured when the instrument is used for its intended purpose The use of the pyrometer for any other purpose beyond what is s...

Page 7: ...he instrument unattended when the laser is activated Do not point th elaser beam at any person During pyrometer installation and aligment make sure to avoid the possibility of laser reflections caused...

Page 8: ...tion that the freight carrier s delivery record is noted with the extent of the damage in order to file a claim Should you discover a concealed loss or damage report it to the shipper or freight carri...

Page 9: ...ements within milliseconds for example at automatic welding processes Small objects with medium and high temperatures can also be easily and accurately measured When measuring materials with low speci...

Page 10: ...oefficient of the object s surface targeted spot at wavelength MS radiant energy emitted by a black body perfect radiator Most burning annealing and hardening furnaces emit a radiation of nearly 1 whi...

Page 11: ...it is aligned with the back of the pouring stream 1 Ideal measuring point 6 2 Mechanical installation The distance should be adjusted in that way that the pouring stream is wide enough to fill up at...

Page 12: ...responding basic pyrometer This is the end which must be screwed onto the pyrometer For proper connection the arrow on the nameplate of the fibre optic cable and the arrow on the pyrometer should poin...

Page 13: ...e source Connect the pyrometer according to the following schematic 2 3 1 4 5 1 4 L L 24VDC 5 C Q 2 0 4 20mA Out2 3 shielded Pin 1 BN brown L Power supply24V DC Pin 4 BK black Open Collector switching...

Page 14: ...o facilitate instrument alignment to the target spot To activate the laser press the MODE button on the rear panel for 2 seconds Alternatively the laser can be switched on with the IO Link interface T...

Page 15: ...ser switches of an can no longer be activated To check whether the laser is activated the parameter LED lights up In normal operation the laser is switch off After activation the laser switch of again...

Page 16: ...mit 2 and the dead time Before starting the measurement Limit 1 must have fallen below at least once Limit 2 must be exceeded continuously for the duration of the dead time T DEL If necessary the limi...

Page 17: ...TD function Q Atd Press Mode to access the main menu The display shows Ao Press until Qu is displayed Press Mode The display shows Q EPS Press until Q ATD is displayed Press Mode The display shows t d...

Page 18: ...display or the analogue output Afterwards the measuring time restarts automatically after the dead time has elapsed Two colour channel Qu ATD function Q Atd Press Mode to access the main menu The dis...

Page 19: ...arameter End Then Press Mode to change to the functional menu In the functional menu press or to change to the parameter End then press Mode Alternatively the parameters can be set via IO Link A detai...

Page 20: ...ed values coincide An increase in the emissivity ratio results in a low temperature value The graph shows an approximation of the influence of the emissivity ratio setting on the change in temperature...

Page 21: ...g and Grounding The pyrometer housing is connected to the shielding via the cable connector Differences in ground potentials might cause an equalising current to flow between devices through a cable s...

Page 22: ...ut OUT2 LED 3 Laser pilot light active LED 4 IO Link Communication 5 Control key MODE Selection of parameters Reading the set values Confirmation of parameter values 6 Control key and Selection of par...

Page 23: ...mA Analogue output for temperature 12 2 Analogue output The pyrometer converts the measuring signal into a temperature proportional analogue signal of 0 4 20 mA The maximum load is 500 Ohm Ao FN Chan...

Page 24: ...utput signal The following output functions can be selected Normally open contact d1 d1 Fn hno hysteresis function nor mally open or rather Fno window function normally open Normally closed contact d1...

Page 25: ...elay SP set point dR switch off delay 0V t SP rP t 24V 0V t 24V dS dS dS 0V t 24V 0V t 24V dS dS dr dr dr dS dS dS dS dr dr dr dr 1 2 3 4 5 T 1 Temperature 2 Switch signal hno 3 Switch signal hno with...

Page 26: ...switching thresholds of the window function have a hysteresis of 0 25 of the measuring range t SP rP 1 T 0V t 24V dS dS dS dS dr dr 5 0V t 24V 2 0V t 24V dS dS dS dr dr dr dr 3 dr 0V t 24V 4 1 Tempera...

Page 27: ...ss or the sighting cone of the pyrometer gets dirty during a measure ment The parameter dirt alert is activated with the parameter d1 d1 s Dir or d2 d2 s Dir The dirt alert is a warning function The w...

Page 28: ...often be desirable to determine the peak temperature during a defined time period for example when the objects to be measured move past the pyrom eter resulting in temperature readings which would app...

Page 29: ...ed to automatically measure the temperature of a discontinuous ly running process For example it can be used to determine the temperature of bolts passing the pyrometer acyclically and which have a va...

Page 30: ...Ano t 0 displays the lower temperature range limit during the measurement T HLD indicates the previous tem perature reading during the current measurement As an option the green Status LED can light...

Page 31: ...rement can start with the cycle starting conditions described above Cut off interval T DIS The interval between one completed sampling and the start of a new sampling If a measuring cycle does not sta...

Page 32: ...Act Li I Li 2 t dEl t dis t Act Li 2 limit 2 t dEL time delay Li I limit 1 t Act sampling time t diS cut off interval 1 Measuring object in front oft he pyrometer 2 Temperature output t Ano off 3 Pre...

Page 33: ...fers the possibility to parameterize the device during operation The IODDs required for configuring the IO Link device as well as detailed information on process data set up diagnostic functions and p...

Page 34: ...34 Operating instructions CellaCast PX 8x 13 2 Switching output OUT 1 8888 Run dI S dI Fn dI SP End dI rP dI dS dI dr Mode Mode Mode d1 Ao dI d2 EF End Mode qu L1 L2...

Page 35: ...35 EN Operating instructions CellaCast PX 8x 13 3 Switching output OUT 2 Ao dI d2 EF End Mode qu L1 L2 8888 Run d2 S d2 Fn d2 SP End d2 rP d2 dS d2 dr Mode Mode Mode d2...

Page 36: ...ak hold function is active ATD ADT Function Submenu only available when ATD function is active 8888 Run Ao dI d2 q EPS q drt q FiL End EF End q MEM q tMP q Phd q AtD END dAP TIME t dEL t Act t diS t o...

Page 37: ...ailable when Peak hold function is active ATD ADT Function Submenu only available when ATD function is active 8888 Run EPS tAU FiL End MEM tMP Phd AtD END dAP TIME t dEL t Act t diS t oUT Li I t Ano t...

Page 38: ...lable when Peak hold function is active ATD ADT Function Submenu only available when ATD function is active 8888 Run EPS tAU FiL End MEM tMP Phd AtD END dAP TIME t dEL t Act t diS t oUT Li I t Ano t F...

Page 39: ...laCast PX 8x 13 7 Advanced Features CAM Parameter and submenu only available at pyrometer with camera 8888 Run diSP Unit t SiM End rES Mode i t cAM c tbc c coL c id End Mode c ouL Mode EF CAM Ao dI d2...

Page 40: ...upper limit of temp span End End Exit menu 14 2 OUT 1 dI Parameter Function Comments dI S Select source L1 Lambda 1 L2 Lambda 1 Q two colour mode A L1 AATD tAct 1 A L1 tATD Trig 1 A L2 A ATD tAct 2 A...

Page 41: ...de A L1 AATD tAct 1 A L1 tATD Trig 1 A L2 A ATD tAct 2 A L2 t ATD Trig 2 A q AcATD tAct two colour mode A q trATD Trig two colour mode Dirdirt allert tU inner device temperature D2 Fn Output function...

Page 42: ...0 1 100 signal intensity q FiL Smoothing time 0 999 9 q MEM Memory function Off off Atd ATD function P hd Peak Hold function q Atd Opening of the lower menu level ATD function t dEL Time delay See ch...

Page 43: ...ak Hold function tiME Hold time Peak Hold function Time in second dAP Damping Damping End Closing of the lower menu level Peak Hold function q tMP Actual temperature reading The display shows the actu...

Page 44: ...ansmission of the used disk can be entered here FIL Smoothing time MEM Memory function Off Off P hld Peak Hold function Atd ATD function Atd Opening of the lower menu level ATD Function t dEL Time del...

Page 45: ...Opening of the lower menu level Peak Hold Function tiME Hold time Peak Hold function Time in sec dAP Damping Damping End Closing of lower menu level Peak Hold Function tMP Actual temperature reading...

Page 46: ...r off1 99 display of the measuring point number in the camera display EnD Closing of the lower menu level of the camera diSP Process value display on current temperature value off run is shown on the...

Page 47: ...ormation 1 Select main menu Press MODE to access the main menu MODE Ao 1 2 2 Press oder until the required output function or advanced fea tures is displayed 3 Select parameter Press MODE MODE Ao Fn 3...

Page 48: ...In the functional menu press or to change to the parameter End then press MODE If you press both keys only briefly you will exit the layer ESC func tion 16 Error indications Overload switching output...

Page 49: ...shown in the display t SiM Select extended functions EF Press MODE The display shows the previously set temperature Press the key for 2 s Temperature flashes 3 times Use the keys to set the desired t...

Page 50: ...ics against contamination in harsh industrial envi ronments an additional protective screen is often used A contamination of the protective screen also leads to a reduced indication of the measuring v...

Page 51: ...strength Q Si6 In Checking the signal strength Press Mode The display shows Ao Press until Qu is displayed Press Mode Im Display wird Q EPS angezeigt Press until Q Si6 is displayed Press Mode The disp...

Page 52: ...distance ratio D The measurement field diameter d at the focal distance is defined by the formula Pyrometer Type Temp range Application PX 83 650 1700 C 750 2400 C For measurement of liquid metals dis...

Page 53: ...n our website you will find a measurement field calculator Select the suitable pyrometer enter the measuring distance and the length of the measurement field and you will get the suitable measurement...

Page 54: ...perature 0 65 C without cooling Zul Umgebungstemperatur Lichtleiterausf hrung Basic unit 0 65 C without cooling Measuring head and fibre optic cable 0 250 C IO Link revision V1 1 download compatible t...

Page 55: ...ng with target marking laser spot light or integrated camera Dimensions 65 x 220 mm without plug Abmessungen Lichtleiterausf hrung 65 x 187 mm basic unit without plug 30 x 67 86 mm LWL measuring head...

Page 56: ...Dh 30 1 PZ 20 08 Dv 230 1 Dh 45 1 PZ 20 01 Dv 375 1 Dh 75 1 PZ 20 06 Dv 55 1 Dh 10 1 PZ 20 05 Temperature range 750 2400 C Dv 350 1 Dh 50 1 PZ 20 01 Dv 580 1 Dh 85 1 PZ 20 06 Dv 85 1 Dh 11 1 PZ 20 05...

Page 57: ...c PZ 20 01 1 2 m optic PZ 20 06 Distance to target size ratio 150 1 PZ 20 01 240 1 PZ 20 06 Resolution current output 0 2 K 0 03 of selected range Resolution temperature reading 1 K Reponse time t98 1...

Page 58: ...ge 0 2 m optic PA 41 01 M30 Distance to target size ratio 190 1 PZ 41 01 Resolution current output 0 2 K 0 03 of selected range Resolution temperature reading 1 K Reponse time t98 20 ms T 850 C Measur...

Page 59: ...FOV 3 Field of view pyrometer Optics PZ 20 01 PZ 20 03 PZ 20 06 Measuring distance m HFOV mm VFOV mm HFOV mm VFOV mm HFOV mm VFOV mm 0 2 8 5 6 4 0 3 14 11 0 4 16 12 20 15 1 45 34 1 2 54 41 33 24 2 92...

Page 60: ...1890 1418 715 536 25 Accessories A range of mechanical and electrical accessories are available for mounting the pyrometers in industrial environments For the selection of the components use the follo...

Page 61: ......

Page 62: ...to any form of mechanical or electronic reproduction as well as to electronic transmission in any form through any medium Please note Unless otherwise stated in this instruction manual the instruments...

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