Keba KeMes A100 Operating Instructions Manual Download Page 4 | Manualshive

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A100

Operating instructions V1.03

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© KEBA

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Summary of Contents for KeMes A100

Page 1: ...KeMes A100 Angle measuring device Operating instructions V 1 03 Translation of the original manual ...

Page 2: ...ge due to further technical developments Details presented may be subject to correction All rights reserved KEBA AG Headquarters Gewerbepark Urfahr 4041 Linz Austria Phone 43 732 7090 0 Fax 43 732 7309 10 keba keba com For information about our subsidiaries please look at www keba com ...

Page 3: ...019 Technical data Laser data update hli 1 02 07 2019 Technical data de scription of the de vice battery charg ing operation and handling Adaptations of laser data charging device replaced by a power supply unit description of charging im proved changes in the structure of the menu re moval of the MachineS and MachineE operating modes hli 1 03 03 2020 Several Several adjusments hli ...

Page 4: ...A100 Operating instructions V1 03 4 KEBA ...

Page 5: ... 3 Description of the device 12 3 1 Front view 12 3 2 Rear view 12 3 3 Top view 13 3 4 Side view 13 3 5 Type plate 13 3 6 DataMatrix code 14 3 7 Delivered accessories 14 4 Displays and operating elements 15 4 1 Operating panel 15 4 1 1 Display 15 4 1 2 Operating button 15 4 2 Menu structure 16 5 Operation and handling 17 5 1 General instructions 17 5 2 Measurement principle and measurement accurac...

Page 6: ... module 36 9 Technical data 37 9 1 General 37 9 2 Environmental conditions 38 9 3 Laser 38 9 4 Power supply unit 38 9 5 USB cable 39 9 6 Measuring aid with centering adapter 39 9 7 Dimensions weight 39 10 Directives standards and regulations 40 10 1 EU directives 40 10 2 Standards 40 10 2 1 Standards for the American market 40 10 2 2 Information for the Canadian market 40 10 3 Regulations 40 11 EU...

Page 7: ... only be used for the types of use detailed in the technical description and only in compliance with the described technical framework conditions KeMes A100 has been developed manufactured tested and documented in compliance with the relevant instructions and standards Therefore provided that the instructions and safety precautions are properly observed the prod uct does not pose any danger to the...

Page 8: ... 02 or a more recent firmware The firmware version of the device is displayed when the device is switched off Information The pictured devices used in this manual are visual examples The devices used by you may differ in their appearance 1 4 1 Contents of the document Description of the device Operation Technical data ...

Page 9: ... injury if the corresponding precautions are not taken CAUTION means that if the corresponding safety measures are not taken a potentially hazardous situation can occur that may result in slight bodily injury Caution means that damage to property can occur if the corresponding safety mea sures are not taken ESD This symbol reminds you of the possible consequences of touching electro statically sen...

Page 10: ...st not be exposed to extreme temperatures or temperature fluctuations Other wise the precision of the device can be impaired Caution Property damage due to magnetic field The device is equipped with magnets and therefore must be kept away from any devices and objects that can be damaged by strong magnetic fields e g hard drives credit cards speakers etc 2 3 Safety notes for personal safety WARNING...

Page 11: ...cted to an impact load or sliding movement be placed in a microwave device or a high pressure vessel be operated in an improper state for example with batteries that are be coming drained or in the event of a deformed enclosure CAUTION LASER RADIATION DO NOT LOOK INTO THE BEAM LASER CLASS 2 IEC 60825 1 2014 660 nm 7 mW pulsed The laser beam must not be pointed at persons or animals Avoid looking i...

Page 12: ...1 03 12 KEBA 3 Description of the device 3 1 Front view Fig 3 1 Front view 1 Display 2 Operating button 3 Cover of USB or charging socket 4 Output for laser radiation mirror 3 2 Rear view Fig 3 2 Rear view 1 Type plate 2 Magnets 3 Recesses for measuring aid ...

Page 13: ...cket 3 5 Type plate The type plate is located on the back side of the device Fig 3 5 Type plate 1 QR code 2 Manufacturer manufacturer ad dress 3 Product group product name revi sion number technical data 4 Material number serial number country of origin 5 UL certification 6 CE mark 7 Laser warning plate 8 Laser class 9 Do not look into the beam 10 Please observe instructions 11 Battery warning sym...

Page 14: ...s 1 2 3 4 5 6 7 8 1 2 3 4 5 6 Serial number Material number 3 7 Delivered accessories The following accessories are included in the scope of delivery 1 storage case Short description in various languages 1 measuring aid with centering adapter 1 USB power supply with additional adapter for different countries op tional 1 USB cable ...

Page 15: ...y of state of charge 4 1 2 Operating button All control of the device is executed by the operating button Operating button Meaning Press 1x briefly Switch on the device and activate the mode used most recently Manual termination of a measurement Restarting a measurement Press 2x briefly End measurement Return to the preceding menu item Switch off the device from the main menu Press and hold Naviga...

Page 16: ...achine Machine mode for automatic measurement The measurement starts and stops automatically if the press beam is moving faster than the set speed threshold 3 4 Settings Settings Format Type Precision Log Clock AutoOff Brightness MStartTrig MStopTrig MSlow MSpeed MSens MAccurracy MSym Refl Disc Reset 4 4 ErrLog Error memory for messages that have occurred ...

Page 17: ...st wait until the temperature of the device is the same as the room temperature and the moisture has evaporated 5 2 Measurement principle and measurement accuracy During measurement the laser beam is directed outward by a mirror The laser beam is visible to the observer as a thin line on the workpiece The beam must be capable of hitting the two legs being measured at an angle of 90 If the laser be...

Page 18: ... Alignment of the device to the workpiece The longitudinal axis of the housing of KeMes A100 must be aligned parallel to the bending edge and tilted as little as possible in order to be symmetrical between the two legs of the workpiece Observe a minimum distance of 20 mm be tween the mirror and the workpiece surface The measured distance to both legs should be equal if possible Poor planarity Unev...

Page 19: ...tric drives within a distance of 10 cm Strong external light sources There should be no light sources e g infrared lamps other laser devices strong reflections of the own laser beam and high frequency LED lightings in the surrounding area of the device Condensation Condensation on the surface e g of the test specimen lens or mirror must be prevented Slow adjustment to the ambient temperature is ne...

Page 20: ...ions The following tables provide an overview of the most frequently occurring workpieces in practice To be able to execute a measurement both the ma terial as well as the surface of the workpiece must be suitable for the mea surement Material Easy to measure Not measurable hard to measure1 Aluminum x Steel x Stainless steel x Galvanized sheets x Non metallic materials x 1 These materials usually ...

Page 21: ...h limited accuracy 3 Mechanically processed surfaces can be measured when a protective film is attached 5 4 Selection menu on the display KeMes A100 has a selection menu on the display During operation the cur rent status is shown on the display The operating button can be used to navigate the menu Button operation for menu navigation Press 1x briefly Switch to the next menu level or start an acti...

Page 22: ...us measurement internal angle Manual continuous measurement supplementary angle Menu 2 4 Machine Calibration of acceleration sensor internal angle device must not be in motion Calibration of acceleration sensor supplementary angle device must not be in motion Measurement active Waiting for new measurement Downward movement detected internal angle Downward movement detected supplementary angle Resu...

Page 23: ... 09 36 39 Menu 6 16 AutoOff Time for automatic switch off from 1 to 30 minutes default setting 5 AutoOff 5 Menu 7 16 Brightness Adjusting the display brightness from 0 to 16 default set ting 8 Brightness 8 Menu 8 16 MStartTrig Mode for triggering the measurement in the Machine op erating mode move down motion Default setting motion move down the measurement starts as soon as the pressure beam move...

Page 24: ...the machine operating mode filtering reflections that are not symmetrical to the vertical axis can be configured on off On Reflections that are not symmetrical to the vertical axis are filtered Only symmetrical reflections are evalu ated for the angle value measurement Default setting Off All reflections are evaluated for the angle value mea surement Menu 15 16 Disc Formatting the internal memory ...

Page 25: ...urpose the device must be attached to the upper tool In Machine KeMes A100 starts by calibrating the acceleration sensor The display indicates until the idle state has been reached When the upper tool moves downward the measurement operation is started After decompression the measured angle is indicated on the display If the indicated angle value is flashing only few measured values are avail able...

Page 26: ...g the measuring aid the following minimum leg lengths apply depending on the angle to be measured Angle Minimum leg length 30 50 mm 60 35 mm 90 25 mm 120 20 mm 150 10 mm Installation of the measuring aid To install the measuring aid on the device proceed as follows Fig 5 9 Installing the measuring aid 1 Position the two upper guiding lugs of the measuring aid on the upper recesses of the device 1 ...

Page 27: ...complete and the laser switches off automatically The measured result can be read off the display after the measurement has ended The laser is automatically switched off after the measurement Information The measurement can be terminated early by pressing the operating button briefly After 40 seconds without a measurement result the mea surement is ended automatically If the laser beam does not hi...

Page 28: ...ty damage due to incorrect positioning The device must be positioned so that after reaching the target angle suffi cient space remains between the leg and the device The following requirements of use must be fulfilled The upper tool must be magnetic so that KeMes A100 can be installed on it KeMes A100 must lie flat on the upper tool The upper tool must have a gap so that the laser beam can reach t...

Page 29: ...ce can be mounted on an angled surface and the parameter MSymRefl can be set to Off If the laser is already switched on when the workpiece is inserted invalid measurement results may be displayed due to reflections during the insertion process The device has now been installed on the upper tool and a manual mea surement can be executed Information To aid in setting up the device the device can be ...

Page 30: ...matic measurement is now active and the measurement result can be read off the display of the device after every bending operation If there are too few individual measurement values the displayed measure ment value will flash and could be incorrect For additional information refer to the Machine chapter Information If the pressing speed is low or the press beam stroke is short the motion sensor of...

Page 31: ...personalization data are saved in the first line of the measurement value files Measurement values are entered in the other lines One line corresponds to one measurement value For the measurement values a comma is used to separate decimal places Column 1 Date of measurement Column 2 Time of measurement Column 3 Measured value in decimal degrees Column 4 Operating mode in which measurement took pla...

Page 32: ... data to a PC and personalize the device In order to establish a connection the device must be switched on Proceed as follows to establish the connection 1 Connect the USB cable to the device and PC The message DISC Connect appears on the display 2 Briefly press the operating button once to establish the connection The message DISC Disconnect is shown on the display The device is integrated onto t...

Page 33: ...m meets the sides of the workpiece in the gap Make gap wider or shift de vice in the upper tool to the side so that the beam can come out unobstructed Beam maps a point instead of a line Safety shut down not re sponding Immediately switch off Send in device to service partner If an error code e g Err 1 1 00014 0x00000000 is shown on the display the error can be acknowledged by briefly pressing the...

Page 34: ...button once to display the state of charge 5 Press the operating button twice to switch off the device again The de vice continues charging Once appears on the switched on display the battery is completely charged Information While the KeMes A100 is charging no angle measurement can be carried out The battery symbol alternates between showing that the battery is charging segments are filled in fro...

Page 35: ...s included case to protect the device from dust If the device malfunctions despite careful preparation and test procedures it must be sent back to the service partner for repair 7 3 Battery usage period The usage period of the battery is limited by environmental storage and op erating conditions Furthermore the battery capacity will be gradually re duced with increasing periods of operation If the...

Page 36: ...disposal of electric appliances and electronic devices Electrical and electronic devices including their accessories must be dis posed properly The materials are recyclable in accordance with their label ing You can make an important contribution to protecting our environment by reusing renewing and recycling materials and old appliances ...

Page 37: ...measurements are carried out each with a dif ferent tilting angle 35 0 35 around the longitudinal axis parallel to the bending edge The specified measurement accuracy represents the basic accuracy of the measurement and is reached under the following reference conditions Workpiece Reference angle of 90 Material Aluminum full material wire eroded Surface bare perpendicular to the bending edge in th...

Page 38: ...er Laser class 2 in accordance with IEC 60825 1 2014 Wavelength 660 nm Laser output 7 mW pulsed Laser output calibration uncertainty 0 9 mW Laser beam diameter 3 mm at the exit point Beam divergence 35 mrad Pulse frequency 167 Hz IEC 60825 1 2014 Table 10 Condition 3 200 mm most restrictive location 36 µs im pulse duration in orifice plate 9 4 Power supply unit Designation Switching Power Supply M...

Page 39: ...onnection A Type A plug Connection B Type C plug Cable length 1 meter 9 6 Measuring aid with centering adapter Dimensions H x L x W 14 mm x 158 mm x 65 mm Fig 9 10 Front view of measuring aid with centering adapter 1 Guide tab for attaching to the de vice 2 Centering adapter 9 7 Dimensions weight Height 162 mm Width 49 mm Depth 15 mm Weight 225 g ...

Page 40: ...a dio frequency energy and if not installed and used in accordance with the in structions may cause harmful interference to radio communications How ever there is no guarantee that interference will not occur in a particular in stallation If this equipment does cause harmful interference to radio or tele vision reception which can be determined by turning the equipment off and on the user is encou...

Page 41: ... Duty to communicate information from the REACH regulation In order to comply with the duty to communicate information in accordance with Article 33 of the REACH regulation detailed information on the ingredi ents are provided on our web page For more detailed information please contact KEBA ...

Page 42: ...A100 EU Declaration of Conformity Operating instructions V1 03 42 KEBA 11 EU Declaration of Conformity ...

Page 43: ...A100 FCC Supplier s Declaration of Conformity Operating instructions V1 03 43 KEBA 12 FCC Supplier s Declaration of Conformity ...

Page 44: ...mited to compiled object code generated documentation and conversions to other media types Derivative Works shall mean any work whether in Source or Object form that is based on or derived from the Work and for which the editorial revisions annotations elaborations or other modifications represent as a whole an original work of authorship For the purposes of this License Derivative Works shall not...

Page 45: ...c You must retain in the Source form of any Derivative Works that You distribute all copyright patent trademark and attribution notices from the Source form of the Work excluding those notices that do not pertain to any part of the Derivative Works and d If the Work includes a NOTICE text file as part of its distribution then any Derivative Works that You distribute must include a readable copy of...

Page 46: ...ed of the possibility of such damages 9 Accepting Warranty or Additional Liability While redistributing the Work or Derivative Works thereof You may choose to offer and charge a fee for acceptance of support warranty indemnity or other liability obligations and or rights consistent with this License However in accepting such obligations You may act only on Your own behalf and on Your sole responsi...

Page 47: ...Technical data 39 Display 15 Menu 21 Position 12 E Errors 33 G General information Technical data 37 I Idle state 25 Installation 28 L Laser Technical data 38 Laser warning plate Position 12 M Machine automatic operating mode 25 Magnets Position 12 Manual manual operating mode 25 Measuring aid Installation 26 Menu Navigation 21 Structure 22 Minimum leg length 26 O Operating button 15 Position 12 O...

Page 48: ...A100 Index Operating instructions V1 03 48 KEBA R Recesses for measuring aid Position 12 S Scope of delivery 14 Status indicator 15 T Type plate General 13 Position 12 ...

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