KEB COMBIVERT G6 Programming Manual Download Page 1

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C O M B I V E R T

Programming manual

COMBIVERT G6

Control unit

IO Link

Translation of the original manual
Document

Part

Version

20100117

GBR

X2B

X2A

X4A

LED1

LED2

Network Status

X4B

Summary of Contents for COMBIVERT G6

Page 1: ...C O M B I V E R T Programming manual COMBIVERT G6 Control unit IO Link Translation of the original manual Document Part Version 20100117 GBR 01 X2B X2A X4A LED1 LED2 Network Status X4B...

Page 2: ...2...

Page 3: ...on observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation which may...

Page 4: ...the target products is beyond of our control and therefore exclusively the responsibility of the machine manufacturer system integrator or customer The information contained in the technical documenta...

Page 5: ...1 4 Electrical connection 15 1 4 1 EMC compatible installation 16 1 4 2 Voltage test 16 1 4 3 Insulation measurement 16 1 5 Start up and operation 17 1 6 Maintenance 18 1 7 Repair 18 1 8 Disposal 19 2...

Page 6: ...1 Description of controls 49 9 1 1 1 Menu bar 49 9 1 1 2 Function keys and toolbar 50 9 2 Initial start up 50 9 2 1 Switch on 50 9 2 2 Main menu 51 10 Basic settings 52 10 1 Change language 52 10 2 St...

Page 7: ...50 Figure 5 Main menu 51 Figure 6 Basic settings 52 Figure 7 Change language 52 Figure 8 Set start mode 53 Figure 9 Set font size 53 Figure 10 Set font size 2 54 Figure 11 Contrast settings 54 Figure...

Page 8: ...8 List of Tables List of Tables Table 1 assignment of the function keys 50...

Page 9: ...age up to 30V TTL I t monitoring Software function for thermal mo nitoring of the motor winding IEC International standard IP xx Degree of protection xx for level KTY Silicium temperature sensor pola...

Page 10: ...ronous serial interface for encoder STO Safety function Safe Torque Off in accordance with IEC 61800 5 2 TTL Incremental signal with an output voltage up to 5V USB Universal serial bus VARAN Real time...

Page 11: ...s and their severities section 3 Stationary use at weatherprotected locations EN61000 2 1 Electromagnetic compatibility EMC Part 2 Environment Section 1 Descrip tion of the environment Electromagnetic...

Page 12: ...uirements VDE 0160 105 1 EN61800 5 2 Electrical power drive systems with adjustable speed Part 5 2 Requirements on the safety functional safety VDE0160 105 2 UL61800 5 2 EN62061 Safety of machinery fu...

Page 13: ...anual is determined exclusively for electrical personnel Electrical per sonnel for the purpose of this instruction manual must have the following qualifications Knowledge and understanding of the safe...

Page 14: ...omponents are bent and or isolation distances are changed The device must not be put into operation in case of mechanical defects Non compliance with the applicable standards Do not allow moisture or...

Page 15: ...ns and fuses must be dimensioned according to the design of the machine manufacturer Specified minimum maximum values may not be fallen below exceeded Drive converters are only intended for permanent...

Page 16: ...machine Notes on EMC compatible installation can be found here 0000ndb0000 pdf 1 4 2 Voltage test Testing with AC voltage in accordance with EN 60204 1 Chapter 18 4 may not be executed since there is...

Page 17: ...s If necessary attach warning signs on the system During operation all covers and doors shall be kept closed Use only approved accessories for this device Never touch terminals busbars or cable ends O...

Page 18: ...drive converter from dirt and dust deposits Pay attention especially to cool ing fins and protective grid of the fans Examine and clean extracted air filter and cooling air filter of the control cabin...

Page 19: ...rocessing so called B2B devices Thus the marking does not occur with the symbol of the crossed out wheeled bin but by the word mark and the date of manufacture Unlike devices mainly used in private ho...

Page 20: ...20...

Page 21: ...N C S mains Inverter state LED optional with safety function STO separate manual optional f 0 Hz functionality separate manual Brake control STO functionality 2 1 Specified application The KEB COMBIVE...

Page 22: ...s and repairs This can be wrong direction of rotation motor speed too high motor is running into limitation motor can also be under current during standstill automatic start up 2 2 Improper use The op...

Page 23: ...ercurrent cut off not valid at customer special version 1 4kHz 125 150 2 8kHz 125 150 5 4kHz 150 180 6 8kHz 150 180 9 4kHz 180 216 A 8kHz 180 216 Voltage connection 0 1 phase 230 V AC DC 3 3 phase 400...

Page 24: ...24 Product Description xx G6 x x x x x x x Control type C Analog digital standard D CAN 1 E IO Link 2 F EtherCAT 3 H reserved I VARAN G6 unit type Inverter size...

Page 25: ...s the Device Can be used as a parameter to monitor Process Data transfer 0x02 MinCycleTime R Mandatory see B 1 4 Minimum cycle duration supported by a Device This is a performance feature of the Devic...

Page 26: ...wer unit config ID and control card config ID has its own deviceID reference table Id Text Name Parameter index fb05 IO Link baud rate 0x2185 Meaning Baud rate IO Link bus Type Variable Data length 8...

Page 27: ...Name Master command Sub definitions 5 Sub definitions 5 SIO 0 Fallback 90 CommStart 256 undefined 0 CommFinished 512 DeviceStartup 151 Startup 768 PD output operate 152 Operate 1024 DeviceOperate 153...

Page 28: ...the master uses the telegram type 0 For the cyclic communication the G6 supports the frame type 1 in the interleaved mode Process data cycle n Process data cycle n 1 t time Frame sequence type Interl...

Page 29: ...ltaneously If at write access a value can not be written e g because it is outside the valid value range all others are still written The first error message from several not possible write accesses i...

Page 30: ...ing of the process output data 2 2 byte and reading of process input data 2 2 byte results in a cycle time of 18 4 ms If via the IO Link master command value 0x99 the output process data is set invali...

Page 31: ...to activate the process data Then the numbers are stored non volatile In addition the IO link master must release the output process data via the master command value 0x98 4 1 Output process data man...

Page 32: ...d PD parameter Data length 8 bit Access read write Coding 1 8 for subindex 1 8 or rather set 0 7 Standard value 0 Note Id Text Name Parameter index fb12 PD out offset 0x218C Type Array Subindex 0 Mean...

Page 33: ...ecifies the parameter type of the selected PD pa rameter Data length 8 bit Access read write Coding 0 off no parameter type defined 1 Long 32bit 2 Word 16bit 3 Byte 8 bit Standard value 0 Note Id Text...

Page 34: ...0 Meaning Number of subindices of this object Data length 8 bit Access read Coding 4 Standard value 4 Note Subindex 1 4 Meaning Default up to 8 parameter addresses to be used as process data Only par...

Page 35: ...d PD parameter Data length 8 bit Access read write Coding 1 8 for subindex 1 8 or rather set 0 7 Standard value 1 Note Id Text Name Parameter index fb17 PD in offset 0x2191 Type Array Subindex 0 Meani...

Page 36: ...ecifies the parameter type of the selected PD pa rameter Data length 8 bit Access read write Coding 0 off no parameter type defined 1 Long 32bit 2 Word 16bit 3 Byte 8 bit Standard value 0 Note Id Text...

Page 37: ...riptions IODDs for the G6 devices with IO Link interface The IODDs comply with the specification of version 1 0 1 For this purpose the process data mapping is set at the startup wizard After that use...

Page 38: ...chdog after switching on the device Type Variable Data length 8 bit Access read write Coding 0 off fieldbus watchdog inactive 16 Activation after the first asynchronous communi cation 32 Activation by...

Page 39: ...nsfer events or states of a device via the IO Link master to the PLC or visualization The COMBIVERT G6 supports detailed events The following events are supported Cur No Eventcode EventQualifier Descr...

Page 40: ...off device not synchronous 1 on device synchronous Standard value 0 Note Id Text Name Parameter index fb28 pd access time 0x219C Meaning Processing time which is required to process the PD data from...

Page 41: ...read Coding e g 150405 15xxxx G6 xx05xx IO Link xxxx05 Version of the parameter configuration Standard value Device dependent Note Id Text Name Parameter index os02 software date OS 0x2082 Meaning Sof...

Page 42: ...esponse delay time 0x2085 Meaning Sets the minimum response delay time for requests on the diag nostic interface Type Variable Data length 8 bit Access read write Coding 0 126 ms Standard value 0 ms N...

Page 43: ...Text Name Parameter index os08 operator type 0x2088 Meaning Displays the implemented control card functions Type Variable Data length 16 bit Access read Coding Bit 0 Initiator 0 without 1 with initiat...

Page 44: ...ard value 200 Note Id Text Name Parameter index os10 PU tout count 0x208A Meaning Counts the timeouts on the internal bus between control and power unit Type Variable Data length 16 bit Access read wr...

Page 45: ...not init 1 write PU image 3 PU Image changed 4 PU Image init 5 PU Image check 6 PU image not available Bit 6 15 reserved Standard value 0 Note Id Text Name Parameter index os14 store state 0x208E Mea...

Page 46: ...8 bit Access read write Coding 0 off curr off on at startup 1 on always store 2 off never store Standard value 1 Note Id Text Name Parameter index os17 safety type 0x2091 Meaning Type of safety module...

Page 47: ...o safety function ality is displayed Standard value 0 Note Id Text Name Parameter index os20 safety signals state 0x2094 Meaning Displays the signal state of the safety module Type Variable Data lengt...

Page 48: ...d Coding 0 65535 Standard value 0 Note Id Text Name Parameter index os23 current PU ID 0x2097 Meaning Displays of the power unit Id Type Variable Data length 32 bit Access read Coding 0 65535 Standard...

Page 49: ...n key 2 F3 Function key 3 F4 Function key 4 Menu bar up or increase parameter value Menu bar down or decrease parameter value ENTER select confirm ESC return to the superordinate menu Figure 3 Control...

Page 50: ...pressing scrolls back one page Down jumps to the end of the current page repeated pressing scrolls forward to the next page Table 1 assignment of the function keys 9 2 Initial start up 9 2 1 Switch on...

Page 51: ...tion 9 2 2 Main menu Inverter parameter CP mode Operator parameter Settings The main menu is the top level menu With the keys and select the desired submenu Press ENTER to jump to the selected submenu...

Page 52: ...ter value Figure 6 Basic settings 10 1 Change language Languageenglish Start mode CP Mode Font size 13 Font size 2 16 Contrast 21 Lightning Auto Start test mode Language English Menu Press ENTER to sw...

Page 53: ...NTER selects the desired startup screen and jumps back into the Set tings submenu Figure 8 Set start mode 10 3 Set font size and font size 2 Language english Start mode CP Mode Font size 13 Font size...

Page 54: ...e desired font size and jumps back into the Settings sub menu Figure 10 Set font size 2 10 4 Contrast settings Language english Start mode CP Mode Font size 13 Font size 2 16 Contrast 21 Contrast 21 M...

Page 55: ...ally on off generally off auto on when pressing a button off after 10 seconds of non op eration ENTER selects the desired backlight and jumps back into the Settings sub menu Figure 12 Backlight settin...

Page 56: ...h ENTER Figure 14 Operator parameter os Operator parameter dp LCD parameter Menu Top Bottom The control card parameters at the analog digital control are divided into two groups os operator system par...

Page 57: ...ted language is not available the parameters are dis played in English Type Variable Data length 8 bit Access read write Coding 0 English 1 German 2 American 3 France 4 Italian 5 Russian 6 Spanish Sta...

Page 58: ...2 Type Variable Data length 8 bit Access read write Coding 8 8dpi 10 10dpi 13 13dpi 16 16dpi 24 24dpi Standard value 13 Note Id Text Name Parameter index dp03 font size 2 0x2783 Meaning The font size...

Page 59: ...xt Name Parameter index dp05 backlight 0x2785 Meaning The contrast settings of the LC display can be changed to opti mize readability Type Variable Data length 8 bit Access read write Coding 0 off Lig...

Page 60: ...6 XF Tel 44 1933 402220 Fax 44 1933 400724 E Mail info keb co uk Internet www keb co uk ITALY KEB Italia S r l Unipersonale Via Newton 2 20019 Settimo Milanese Milano Tel 39 02 3353531 Fax 39 02 33500...

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