KEB 7608000-4001 Instructions For Use Manual Download

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rEVISION HISTOrY

7 revision History

Version Date

Description

2014-11 Recreation of the manual

2015-02 Revision of the IP degree of protection

2015-04 Connection sockets adapted

2017-03 Inclusion of motor size 13, new CI

Summary of Contents for 7608000-4001

Page 1: ...SERVO MOTOR INSTRUCTIONS FOR USE INSTALLATION PITCH SYSTEMS Translation of the original manual Document 20095783 EN 03...

Page 2: ......

Page 3: ...in case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situatio...

Page 4: ...n the target products is beyond of our control and therefore exclusively the responsibility of the machine manufacturer system integrator or customer The information contained in the technical documen...

Page 5: ...aintenance 17 1 7 Repair 17 2 Product Description 19 2 1 Specified application 19 2 1 1 Residual risks 19 2 2 Unintended use 19 2 3 Overview of the motor 19 2 4 General speed torque characteristic 20...

Page 6: ...40xx 37 4 1 1 Motor connection servo motor 7606910 40xx 38 4 1 2 Encoder connection servo motor 7606910 40xx 39 4 1 3 Connection of the brake and temperature monitoring for servo motor 7606910 40xx 3...

Page 7: ...9 Torque speed characteristic of the servo motor 7607613 40xx 35 Figure 10 Connection servo motor 7606910 40xx 37 Figure 11 Terminal assignment of the motor connection 38 Figure 12 Terminal assignment...

Page 8: ...est flange dimensions 26 Table 4 Coolant temperature 26 Table 5 IP degree of protection 27 Table 6 Technical data servo motor 7606910 40xx 28 Table 7 Technical data holding brake 0728G1T 0557 28 Table...

Page 9: ...for thermal monito ring of the motor winding IEC International standard IP xx Degree of protection xx for level KTY Silicium temperature sensor pola rized MCM American unit for large wire cross sectio...

Page 10: ...Rating specifications for low voltage adjustable speed a c power drive systems IEC 61800 2 EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods I...

Page 11: ...when used in power drive systems Application guide IEC 2 1689 CD DIN EN 60034 30 1 Rotating electrical machines Part 30 1 Efficiency classes of line operated AC motors IE code IEC 60034 30 1 DIN CLC...

Page 12: ...12 Standards forasynchronousand synchronous motors...

Page 13: ...ty instructions Skills for installation and assembly Start up and operation of the product Understanding of the function in the used machine Detection of hazards and risks of the electrical drive tech...

Page 14: ...lifting gear To prevent damages to the motor Make sure that isolation distances will be respested in the terminal box Before commissioning motors with a shaft key secure the key to ensure that it can...

Page 15: ...e motors are not designed for direct connection to the three phase system but are to be operated via an electronic power inverter Connect the temperature sensor to protect the motor against slow therm...

Page 16: ...programming Hazards caused by unintentional behavior of the drive Check especially during initial start up or replacement of the drive converter if parameterization is compatible to application Securi...

Page 17: ...6 Maintenance Die folgenden Wartungsarbeiten sind nach Bedarf mindestens jedoch einmal pro Jahr durch autorisiertes und eingewiesenes Personal durchzuf hren Check unit for loose screws and plugs and...

Page 18: ...18...

Page 19: ...must be complied with 2 1 1 Residual risks Despite intended use the motor can reach unexpected operating conditions in case of error with wrong parameterization of the inverter by faulty wiring or no...

Page 20: ...1 Drive end and direction of rotation Drive end of the motor View In DINEN60034 7 the two ends of a motor are defined as follows D N D Drive End Drive end AS of the motor N Non Drive End Non drive end...

Page 21: ...de energized thus the motor shaft is held Holding brakes are operated on DC current The rated voltage is 24V They can be con nected to a central DC voltage supply Overvoltages are not permitted even...

Page 22: ...ty to install the varistor provided to control the brake U Figure 3 Varistor protective wiring 2 5 4 Speed and shaft position measuring system The servo motor is equipped with a resolver for speed and...

Page 23: ...oupling the temperature sensor follows rapid winding temperature changes only with delay thus being unable to protect the winding if the thermal overload of the motor is transient and high Therefore a...

Page 24: ...24...

Page 25: ...ooling Self cooling Brake Spring applied brake release electro magnetic Motor coating black according to DIN EN ISO 12944 5 C4 high Bearing Radial groove ball bearings with lifetime lubrication Bearin...

Page 26: ...perature at different site altitudes At higher temperatures or site altitudes the load capability of the motors is reduced see the following table Altitude above sea level m Coolant temperature C 45 5...

Page 27: ...formation No IP 65 The effect to moisture in the shaft and flange area must be kept to a minimum No liquid may remain in the D end shield if the motor is mounted with the shaft end upward IM V3 IM V36...

Page 28: ...S kHz 4 Operating mode S6 operation Maximum values max torque Mmax Nm 357 max current Imax A 198 max speed nmax rpm 1693 Mechanical data 2 Inertia JL kgcm2 143 Mass m kg 93 Number of poles p 8 Table 6...

Page 29: ...r 7606910 40xx 200 300 229 6 0 20 0 28 5 4 0 2 0 5 79 8 0 6 0 2 38 k6 5 108 558 21 80 282 4 280 DIN 332 2 D 1x o ring 237x4 8x45 45 2 6 5 13 5 DIN 6885 1 A 10x8x70 Figure 4 Dimensions of the servo mot...

Page 30: ...ing off driving elements Support the device at the D AS shaft end Use suitable tool Do not expose the motor to any impacts or blows 28 k6 5 50 4 85 70 45 k5 37 5 0 2 0 40 k6 1 85 0 0 1 34 25 0 0 05 38...

Page 31: ...10 40xx 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 0 500 1000 1500 2000 Nm rpm 1 2 1 Maximum DC link voltage 226V 2 Maximum DC link voltage 283V Figure 6 Torque speed charac...

Page 32: ...ng mode S6 operation Maximum values max torque Mmax Nm 693 max current Imax A 227 max speed nmax rpm 1552 Mechanical data 2 Inertia JL kgcm2 670 Mass m kg 177 Number of poles p 8 Table 8 Technical dat...

Page 33: ...04 A 1 SPLINE DIN 5480 45x2x21x9g N 8 HOLES 0 3 34 643 5 60 5 55 35 24 5 44 6 g9 0 009 0 071 300 f7 0 056 0 108 350 0 3 400 17 5 234 227 1 corrosion protection 100 m Tectyl 506 EH Figure 7 Dimensions...

Page 34: ...and pulling off driving elements Support the device at the D AS shaft end Use suitable tool Do not expose the motor to any impacts or blows 1 SPLINE DIN 5480 45x2x21x9g 60 5 55 44 6 g9 0 009 0 071 300...

Page 35: ...servo motor 7607613 40xx 0 100 200 300 400 500 600 700 0 500 1000 1500 2000 2500 Nm rpm 1 2 1 Maximum DC link voltage 200V 2 Maximum DC link voltage 565V Figure 9 Torque speed characteristic of the se...

Page 36: ...36...

Page 37: ...work the type of protection IP65 is no longer warranted If connector systems are used then the type of protection IP65 is only achieved with correctly wired and firmly tightened mating connector 4 1 C...

Page 38: ...r connection servo motor 7606910 40xx Description View Connection Signal View of the motor con nection 1 1 2 2 A1 A2 A11 GND A12 U A21 V A22 W Figure 11 Terminal assignment of the motor connection 38...

Page 39: ...em Description View Pin Nr Signal View of the connector pins of the resolver 5 9 1 6 1 R1 Ref 2 R2 Ref 3 S1 Cos 4 S3 Cos 5 S2 Sin 6 S4 Sin 7 GND housing Shield 8 9 Not connected Figure 12 Terminal ass...

Page 40: ...4 2 Connection servo motor 7607613 40xx Description View Overview of the connec tions 1 4 5 8 1 2 1 2 1 6 5 9 Figure 14 Connection servo motor 7607613 40xx 40 Connection...

Page 41: ...r connection servo motor 7607613 40xx Description View Connection Signal View of the motor con nection 1 1 2 2 A1 A2 A11 GND A12 U A21 V A22 W Figure 15 Terminal assignment of the motor connection 41...

Page 42: ...View Pin Nr Signal View of the connector pins of the resolver 5 9 1 6 1 R2 Ref 2 R1 Ref 3 S3 Cos 4 S1 Cos 5 S2 Sin 6 S4 Sin 7 GND 8 Shield 9 Not connected Figure 16 Terminal assignment of the resolver...

Page 43: ...the direction arrow on the fan housing the cooling air flow is not impaired the hot outlet cooling air must not be drawn in by the fan eventually existing brakes are O K 5 2 Initial start up The foll...

Page 44: ...ing and tampering may lead to inju ries to persons and property and may lead to a loss of warranty rights 5 5 Maintenance intervals WARNING Safety at maintenance Before starting any work on the motors...

Page 45: ...nation numbers of starts load etc The radial groove ball bearings of the motor are lubricated for life and are designed for nominal service life of 30 000 hours depending on the local level of contami...

Page 46: ...and instructions for downloading can be found under https www keb de de service downloads General manuals EMC and safety instructions Instructions for construction and development Input fuses accordin...

Page 47: ...ry 7 Revision History Version Date Description 00 2014 11 Recreation of the manual 01 2015 02 Revision of the IP degree of protection 02 2015 04 Connection sockets adapted 03 2017 03 Inclusion of moto...

Page 48: ...48 NOTES...

Page 49: ...3500790 E Mail info keb it Internet www keb it Japan KEB Japan Ltd 15 16 2 Chome Takanawa Minato ku Tokyo 108 0074 Japan Tel 81 33 445 8515 Fax 81 33 445 8215 E Mail info keb jp Internet www keb jp P...

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