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INSTALLATION INSTRUCTIONS

TT-1501

9/12a

Original Issue Date:

9/09

Model:

40--180EOZD/EOZC and 33--150EFOZD/EFOZC

Market:

Marine

Subject:

Full Feature Panel Kits

Introduction

Installation of the Full Feature Panel kit allows generator
set starting/stopping from a location remote from the
generator set. The panel includes an illuminated DC
voltmeter,

engine

oil

pressure

gauge,

coolant

temperature gauge, and hourmeter. See Figure 1 for kit
selection. Use these kits on generator sets equipped
with Decision-Maker

r

3+ controllers. See Figure 2 for

panel features.

Note:

The installation of the Full Feature Panel requires
the control wiring kit GM51368-KP1 (33--99 kW)
or

GM51368-KP2

(100--180

kW)

unless

customer provided. See Figure 18.

Generator Set

Kit No.

Model

Voltage

40EOZD/EOZC,
33EFOZD/EFOZC

12

GM51369-KP1

24

GM51369-KP2

55/65EOZD/EOZC,
40/50EFOZD/EFOZC

12

GM51369-KP3

24

GM51369-KP4

80/99EOZD/EOZC,
70/80EFOZD/EFOZC

12

GM51369-KP5

24

GM51369-KP6

125EOZD/EOZC,
100EFOZD/EFOZC

12

GM51369-KP7

24

GM51369-KP8

150EOZD/EOZC,
125EFOZD/EFOZC

12

GM51369-KP9

24

GM51369-KP10

180EOZD/EOZC,
150EFOZD/EFOZC

12

GM51369-KP11

24

GM51369-KP12

Figure 1

Kit Selection

The DC voltmeter

measures the voltage of the starting

battery(ies).

Check

the

battery

manufacturer’s

recommendation for correct operating voltage.

The engine oil pressure gauge

measures the engine

oil pressure.

Refer to the following instructions for

locating the oil pressure sender.

Note:

During the engine break-in period, the engine
sometimes produces high oil pressure readings.
Consult the service manual for specific values.

A-344404-T

1. Frequency meter
2. Voltmeter
3. Ammeter
4. Ammeter switch
5. On light

6. Start/stop switch
7. Hourmeter
8. Volt gauge
9. Temperature gauge

10. Oil pressure gauge

6

7

8

9

10

1

2

3

4

5

Figure 2

Panel Features

The coolant temperature gauge

measures the engine

coolant temperature. Refer to the following instructions
for locating the coolant temperature sender.

The hourmeter

records the total generator set

operating

hours

for

reference

in

maintenance

scheduling.

Note:

For generator sets already in service, the
hourmeter

on

the

controller

will

have

accumulated hours and, therefore, reflect a
different reading than the panel hourmeter. Use
the same hourmeter each time to schedule
maintenance.

Summary of Contents for 100EFOZC

Page 1: ...M51369 KP9 24 GM51369 KP10 180EOZD EOZC 150EFOZD EFOZC 12 GM51369 KP11 24 GM51369 KP12 Figure 1 Kit Selection The DC voltmeter measures the voltage of the starting battery ies Check the battery manufacturer s recommendation for correct operating voltage The engine oil pressure gauge measures the engine oil pressure Refer to the following instructions for locating the oil pressure sender Note Durin...

Page 2: ...ing and using fuels WARNING The fuel system Explosive fuel vapors can cause severe injury or death Vaporized fuels are highly explosive Use extreme care when handling and storing fuels Store fuels in a well ventilated area away from spark producing equipment and out of the reach of children Never add fuel to the tank while the engine is running because spilled fuel may ignite on contact with hot p...

Page 3: ...terminal block 266118 and the marker strip 344553 in the junction box using two screws X 51 11 and two nuts X 6210 4 Note Place all current transformers with the Dot or HI mark toward the generator set output leads 3 3 For generator sets with 120 240 volt connections place the generator set output leads through the current transformer one turn For generator sets with 480 volt connections route the...

Page 4: ...4 TT 1501 9 12 ADV7903 Figure 7 Remote Panel Options for Generator Sets Equipped with Decision Makerr 3 Controllers 344417 C Figure 8 Optional Y Connector Kit PA 344417 ...

Page 5: ...f harness Figure 9 Optional Pigtail 12 in PA 344414 344501 P PA 344415 4 6 m 15 ft Extension Harness PA 344416 7 6 m 25 ft Extension Harness Note Underlined coded terminals are located at connector end of harness Figure 10 Optional Extension Harness 15 ft or 25 ft PA 344415 and PA 344416 ...

Page 6: ... full wiring diagram in the operation manual From View A A See the full wiring diagram in the operation manual From View A A Figure 11 40EOZD EOZC and 33EFOZD EFOZC Models Current Transformer Wiring for Units Equipped with Decision Makerr 3 Controllers consult the operation manual for the full wiring diagram ...

Page 7: ...ll wiring diagram in the operation manual From View A A See the full wiring diagram in the operation manual From View A A Figure 12 55 180EOZD EOZC and 40 150EFOZD EFOZC Models Current Transformer Wiring for Units Equipped with Decision Makerr 3 Controllers consult the operation manual for the full wiring diagram ...

Page 8: ...8 TT 1501 9 12 ADV 5875 L Figure 13 Generator Set Reconnection ...

Page 9: ...olant has been drained allow time for a complete refill of the engine water jacket Check the coolant level as prescribed in the prestart checklist of the operation manual Note Engine Damage Failure to bleed air from the coolant system may cause overheating and subsequent engine damage 4 6 Remove and discard the engine s pipe plug at the location shown in Figure 14 Figure 15 Figure 16 or Figure 17 ...

Page 10: ...ension harness 5 2 Connect leads C10 C11 C12 and C13 from the control wiring kit to the TB12 current transformer terminal block See Figure 6 5 3 Connect leads 5A and N from the control wiring kit to the new coolant temperature sender installed in Section 4 5 4 Connect leads 7C1 and N from the control wiring kit to the new oil pressure sender installed in Section 4 5 5 Make the remaining control wi...

Page 11: ...TT 1501 9 12 11 GM51264 B GM51352 B See the full wiring diagram in the operation manual Figure 18 Control Wiring Connections Typical ...

Page 12: ...bly control GM51370 1 GM51370 2 GM51370 3 GM51370 4 GM17001 GM17004 2 Screw RHM 8 32 x 3 X 51 11 2 Nut whiz 8 32 X 6210 4 3 Transformer 246886 246886 336314 336314 246886 246886 1 Block terminal 266118 1 Sender oil pressure GM51459 1 Sender coolant temperature GM50536 1 Strip marker 344553 1 Tie cable nylon X 468 3 1 Fitting 45 267428 Kits GM51369 KP7 GM51369 KP8 GM51369 KP9 GM51369 KP10 GM51369 K...

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