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6

7.

Set the thermostat to the desired temperature
(325°F - 335°F).

MELTING

The Keating Melt Cycle safely melts solid shortening in
the fryer vessel without scorching.

WARNING

BEFORE ATTEMPTING TO USE THE FRYER, MAKE
SURE THE FRYER HAS BEEN PROPERLY FILLED
WITH OIL.

A.

BB, TS and Basket-Lift Models

1.

Set the thermostat to the desired frying
temperature (325°F - 335°F).

2.

If using solid shortening, set the Fry/Off/Melt switch
(BB Model) or Cook/Idle/Melt switch (TS and
Basket-Lift Models) to the  “MELT” position. Stay in
the “MELT” cycle until the shortening has melted
completely and is at the “Fill Level” line before
switching to the “FRY” (BB Model) or “COOK” (TS
and Basket-Lift Models) position for cooking.

B.

CPU Model

See separate fryer instructions or call 1-800-KEATING.

NOTE: 

During the “MELT” cycle, the burners are on for

approximately 5 seconds and off for approximately 55
seconds.

WARNING

BE SURE THE HEAT TRANSFER TUBES ARE
COMPLETELY COVERED WITH MELTED
SHORTENING BEFORE ATTEMPTING TO FRY. IF
THE TUBES ARE NOT COMPLETELY COVERED
WITH MELTED SHORTENING, SEVERE DAMAGE
TO FRYER AND INJURY TO OPERATOR MAY
RESULT.

COOKING

Keating Instant Recovery® Gas Fryers are designed to
provide maximum production efficiency and deliver
high quality food products. Low-temperature cooking,
highly polished stainless steel and a true COLD ZONE
mean extended oil life. Follow cooking procedures for
your model.

WARNING

n

OPERATION OF THIS FRYER SHOULD BE
LIMITED TO PERSONNEL WHO HAVE BEEN
THOROUGHLY TRAINED IN OPERATING
PROCEDURES.

n

USE ONLY KEATING APPROVED BASKETS IN
YOUR FRYER. NEVER OVERFILL FRY BASKETS.
DO NOT BANG BASKETS ON BASKET
HANGERS OR FRYER VESSEL.

n

CARE SHOULD BE TAKEN WHEN LOWERING
BASKETS INTO FRYER TO PREVENT
SPLASHING HOT OIL FROM FRYER VESSEL.

n

NEVER LIFT BASKETS DIRECTLY OUT OF THE
FRYER VESSEL WITHOUT DRAINING AS
SEVERE INJURY MAY RESULT.

A.

AA, CMG and BB Models

1.

Fill fryer as described on page 4 – Filling.

2.

Set thermostat to the desired frying temperature
(between 325°F - 335°F).

3.

When the oil reaches the desired frying
temperature, lower filled basket(s) slowly into the
hot oil.

4.

When cooking cycle is complete, carefully lift
basket(s) out of oil and place them on basket
hanger rods (on splashback of fryer) to allow
draining of excess oil.

B.

TS Model

1.

Fill fryer as described on page 4 - Filling.

2.

Set thermostat to the desired frying temperature
(between 325°F - 335°F).

3.

When oil reaches the desired frying temperature,
the “HEAT” light will go off and the ”COOK” light will
illuminate.

4.

Lower filled basket(s) slowly into the hot oil. 

5.

Set timer for left or right side basket, whichever is
being lowered into oil.

6.

When timer sounds, carefully lift basket(s) out of oil
and place them on basket hanger rods (on
splashback of fryer) to allow draining of excess oil.

C.

Basket-Lift Model

1.

Fill fryer as described on page 4 – Filling.

2.

Set thermostat to the desired frying temperature
(between 325°F - 335°F).

3.

When oil reaches the desired frying temperature,
the “HEAT” light will go off and the “COOK” light will
illuminate.

4.

Fill basket(s) to proper level and place on upper
bar of lift rod(s).

5.

Set timer(s) to desired cooking time using up or
down arrow buttons. For programming timers, see
page 9.

Summary of Contents for INSTANT RECOVERY

Page 1: ...INSTANT RECOVERY GAS FRYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 715 S 25th AVENUEl BELLWOOD ILLINOIS l 60104 l 1 800 KEATING...

Page 2: ...nce 9 Oil Breakdown 10 Limited Calibration 10 Thermostat Bulb Positioning 10 11 Hi Limit Check 11 SECTION V SERVICE DIAGNOSIS General 11 Trouble Shooting Charts 12 13 SECTION VI PARTS LIST Ordering Pa...

Page 3: ...STALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VIC...

Page 4: ...s l You must maintain the following minimum clearances from combustible and noncombustible construction l You must install this appliance at least 16 inches away from any open flame l Adequate clearan...

Page 5: ...DEFECTS OR OTHER REPRODUCTIVE HARM II INSTALLATION This fryer MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keat...

Page 6: ...rrent ANSI Z21 41 CAN 1 6 9 standard for quick disconnect devices for use with gas fuel as applicable WARNING IF DISCONNECTION OF THE RESTRAINT IS NECESSARY IT MUST BE RECONNECTED WHEN THE FRYER IS RE...

Page 7: ...NDING PRONG FROM THIS PLUG GAS LEAK TESTING Prior to lighting your fryer 1 Make sure all thermostats switches and safety valves are in the OFF position 2 Turn main On Off manual gas valve to the ON po...

Page 8: ...gas supply to unit usually at rear by turning handle in line with gas piping or hose Also open manual valve red gas cock on gas piping inside unit where applicable 2 Light the constant pilot located...

Page 9: ...NG PROCEDURES n USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL n CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER...

Page 10: ...DRAINING WARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE F...

Page 11: ...er to a secure area to prevent accidental spillage 5 Fill fryer vessel to Fill Level line with water WARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNE...

Page 12: ...OR The BEEPER will BEEP 4 times If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more STEP 2 PRESS all 3 buttons in sequence left center...

Page 13: ...thermostat bulb positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermostat bulb is placed pro...

Page 14: ...r 14 fryers 6 Refill fryer with oil to fill level line 7 Start fryer preheat and calibrate with thermometer D Hi Limit Check The manual Hi Limit test button can be used to test the Hi Limit Control by...

Page 15: ...ot b Turn fryer and manual gas valve off orifice s Clean orifice s and pilot tube c Low pilot flame height c Adjust pilot flame height d Flame switch control is faulty d If it takes more than 60 secon...

Page 16: ...oil d Check with oil supplier for higher grade oil e Fryer is overheating and Hi Limit e Check thermostat calibration control has failed and bulb position See pages 10 11 and replace thermostat if ne...

Page 17: ...ILOT AIR SHUTTER NIPPLE W NUT 015747 1 1 2 2 2 3 CLIP 004090 1 1 2 2 2 3 7 RUNNER PILOT ORIFICE CALL 1 800 KEATING 1 1 2 2 2 3 8 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 2 2 3 9 RUNNER PILOT...

Page 18: ...15 TS CONTROL PANEL AA CMG CONTROL PANEL BB CONTROL PANEL GAS FRYER ASSEMBLY...

Page 19: ...16 RUNNER PILOT ASSEMBLY See Page 16 for part numbers...

Page 20: ...L PLATE 1 030833 3 THERMOSTAT KNOB 1 004163 4 RETAINING SCREWS 3 004610 5 FRY ON OFF SWITCH PLATE 1 007997 6 TOGGLE SWITCH FRY ON OFF 1 004499 7 HI LIMIT TEST PLATE 1 004305 8 HI LIMIT TEST BUTTON 1 0...

Page 21: ...ITCH MAIN ON OFF BB TS 1 004499 9 HI LIMIT TEST BUTTON BB TS 1 004304 10 TIMER ELECTRONIC TS 2 023709 11 MELT CONTROL BB TS 1 004169 12 NUT WITH BOOT BB TS 1 009389 13 CONTROL PANEL HOODED BB TS 1 14...

Page 22: ...E SWITCH FRY OFF MELT 1 000521 8 TOGGLE SWITCH MAIN ON OFF 1 004499 9 HI LIMIT TEST BUTTON 1 004304 10 TIMER ELECTRONIC 2 023709 11 MELT CONTROL 1 004169 12 NUT WITH BOOT 1 009389 13 CONTROL PANEL HOO...

Page 23: ...ITCH BUZZER LIMIT 2 004592 8 MOTOR CCW LEFT Viewing front of fryer 1 000390 9 MOTOR CW RIGHT Viewing front of fryer 1 000391 10 BUZZER ON OFF SWITCH WITH PLATE 1 004499 11 BUZZER 1 004223 12 WIRE HARN...

Page 24: ...ROD 2 015817 ROLLER PIN 2 016393 ROLLER PIN LOCK 2 016392 5 LIFT ROD FOR SPLIT BASKETS 2 020086 6 BUSHING PUSH ROD 4 016405 7 BUSHING RETAINING RING 4 015831 8 FUSE HOLDER 2 004335 9 FUSE ACTUATOR GRO...

Page 25: ...the inside of this manual and should be saved for troubleshooting and maintenance The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer...

Page 26: ...23...

Page 27: ...24...

Page 28: ......

Page 29: ...____________ DEALER ________________________________________________________________________________________________________________ DATE OF PURCHASE __________________________________________________...

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