Keating Of Chicago INSTANT RECOVERY Service Manual Download Page 8

CAUTION:

Oil expands when heated. The “Fill Level”

line has been provided to ensure optimum cooking
while ensuring the safety of the operator. Do not overfill
the fryer vessel. 

Figure 3-1

Fill Level Line

A.

AA and CMG Models

1.

Fill the fryer vessel with oil or MELTED solid
shortening up to the “Fill Level” line.

B.

BB, TS, CPU and Basket-Lift Models

1.

Fill the fryer vessel with oil up to “Fill Level” line.
(See Figure 3-1).

2.

If solid shortening is used, remove screen and
firmly pack solid shortening between the heat
transfer tubes. After this has been done and the
fryer has been lit, proceed to melting instructions
(Page 6) for use of the melt cycle.

LIGHTING

WARNING

BEFORE ATTEMPTING TO LIGHT THE FRYER,
MAKE SURE THE GAS CONNECTIONS ARE
SECURE AND HAVE BEEN LEAK TESTED AND
THE FRYER HAS BEEN PROPERLY FILLED WITH
OIL.

NOTE:

For safety purposes, all Hi-Limit controls are

manually reset. Always check the Hi-Limit reset button
before attempting to use the fryer. If the Hi-Limit has
tripped, the fryer will not operate. (Located behind the
fryer door underneath the front panel).

NOTE

: For a fryer with a Central or Zero-Space™

Filter, always check the rear drain operating handle
before attempting to use the fryer. A safety switch
prevents the fryer from operating if the handle is not
pushed in completely and latched. (See figure 3-2)

Figure 3-2

Rear Drain Operating Handle

A.

AA and CMG Models

1.

Open the main gas supply to unit (usually at rear)
by turning handle in-line with gas piping or hose.
Also open manual valve (red gas cock) on gas
piping inside unit where applicable.

2.

Light the constant pilot (located near far left burner)
with a match.

3.

Set the On/Off switch to the “ON” position.

4.

Rotate the tan gas valve knob to the “PILOT”
position.

5.

Push in knob and the constant pilot will ignite the
runner pilot tube. Hold the knob for 45 seconds and
release slowly. If the runner pilot tube fails to stay
lit, wait five minutes before attempting to re-light to
allow any accumulated gas to escape.

6.

After runner pilot tube stays lit, release knob and
rotate it to the “ON” position. 

7.

Set thermostat to desired temperature (325°F  -
335°F). 

B.

BB, TS, CPU and Basket-Lift Models

1.

Open main gas supply to unit. Open manual valve
(red gas cock) on piping inside unit where
applicable.

2.

Light the constant pilot (located near far left burner)
with a match. If your fryer has an optional spark
ignitor, omit this step.

3.

Turn on main power On/Off switch to the “ON”
position.

4.

Set the Fry/Off/Melt switch (BB model) or
Cook/Idle/Melt switch (TS and Basket-Lift models) to
the “OFF” (BB) or “IDLE” (TS and Basket-Lift)
position.

5.

Activate pilot light momentary switch (for runner
pilot) and hold about 30 seconds, releasing it after
pilot indicating light is illuminated. If the runner pilot
tube fails to stay lit, wait 5 minutes before
attempting to re-light to allow any accumulated gas
to escape.

6.

Set the Fry/Off/Melt switch (BB model) or
Cook/Idle/Melt switch (TS and Basket-Lift models) to
the “FRY” (BB) or “COOK” (TS and Basket-Lift)
position.

5

Summary of Contents for INSTANT RECOVERY

Page 1: ...INSTANT RECOVERY GAS FRYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 715 S 25th AVENUEl BELLWOOD ILLINOIS l 60104 l 1 800 KEATING...

Page 2: ...nce 9 Oil Breakdown 10 Limited Calibration 10 Thermostat Bulb Positioning 10 11 Hi Limit Check 11 SECTION V SERVICE DIAGNOSIS General 11 Trouble Shooting Charts 12 13 SECTION VI PARTS LIST Ordering Pa...

Page 3: ...STALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VIC...

Page 4: ...s l You must maintain the following minimum clearances from combustible and noncombustible construction l You must install this appliance at least 16 inches away from any open flame l Adequate clearan...

Page 5: ...DEFECTS OR OTHER REPRODUCTIVE HARM II INSTALLATION This fryer MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keat...

Page 6: ...rrent ANSI Z21 41 CAN 1 6 9 standard for quick disconnect devices for use with gas fuel as applicable WARNING IF DISCONNECTION OF THE RESTRAINT IS NECESSARY IT MUST BE RECONNECTED WHEN THE FRYER IS RE...

Page 7: ...NDING PRONG FROM THIS PLUG GAS LEAK TESTING Prior to lighting your fryer 1 Make sure all thermostats switches and safety valves are in the OFF position 2 Turn main On Off manual gas valve to the ON po...

Page 8: ...gas supply to unit usually at rear by turning handle in line with gas piping or hose Also open manual valve red gas cock on gas piping inside unit where applicable 2 Light the constant pilot located...

Page 9: ...NG PROCEDURES n USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL n CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER...

Page 10: ...DRAINING WARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE F...

Page 11: ...er to a secure area to prevent accidental spillage 5 Fill fryer vessel to Fill Level line with water WARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNE...

Page 12: ...OR The BEEPER will BEEP 4 times If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more STEP 2 PRESS all 3 buttons in sequence left center...

Page 13: ...thermostat bulb positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermostat bulb is placed pro...

Page 14: ...r 14 fryers 6 Refill fryer with oil to fill level line 7 Start fryer preheat and calibrate with thermometer D Hi Limit Check The manual Hi Limit test button can be used to test the Hi Limit Control by...

Page 15: ...ot b Turn fryer and manual gas valve off orifice s Clean orifice s and pilot tube c Low pilot flame height c Adjust pilot flame height d Flame switch control is faulty d If it takes more than 60 secon...

Page 16: ...oil d Check with oil supplier for higher grade oil e Fryer is overheating and Hi Limit e Check thermostat calibration control has failed and bulb position See pages 10 11 and replace thermostat if ne...

Page 17: ...ILOT AIR SHUTTER NIPPLE W NUT 015747 1 1 2 2 2 3 CLIP 004090 1 1 2 2 2 3 7 RUNNER PILOT ORIFICE CALL 1 800 KEATING 1 1 2 2 2 3 8 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 2 2 3 9 RUNNER PILOT...

Page 18: ...15 TS CONTROL PANEL AA CMG CONTROL PANEL BB CONTROL PANEL GAS FRYER ASSEMBLY...

Page 19: ...16 RUNNER PILOT ASSEMBLY See Page 16 for part numbers...

Page 20: ...L PLATE 1 030833 3 THERMOSTAT KNOB 1 004163 4 RETAINING SCREWS 3 004610 5 FRY ON OFF SWITCH PLATE 1 007997 6 TOGGLE SWITCH FRY ON OFF 1 004499 7 HI LIMIT TEST PLATE 1 004305 8 HI LIMIT TEST BUTTON 1 0...

Page 21: ...ITCH MAIN ON OFF BB TS 1 004499 9 HI LIMIT TEST BUTTON BB TS 1 004304 10 TIMER ELECTRONIC TS 2 023709 11 MELT CONTROL BB TS 1 004169 12 NUT WITH BOOT BB TS 1 009389 13 CONTROL PANEL HOODED BB TS 1 14...

Page 22: ...E SWITCH FRY OFF MELT 1 000521 8 TOGGLE SWITCH MAIN ON OFF 1 004499 9 HI LIMIT TEST BUTTON 1 004304 10 TIMER ELECTRONIC 2 023709 11 MELT CONTROL 1 004169 12 NUT WITH BOOT 1 009389 13 CONTROL PANEL HOO...

Page 23: ...ITCH BUZZER LIMIT 2 004592 8 MOTOR CCW LEFT Viewing front of fryer 1 000390 9 MOTOR CW RIGHT Viewing front of fryer 1 000391 10 BUZZER ON OFF SWITCH WITH PLATE 1 004499 11 BUZZER 1 004223 12 WIRE HARN...

Page 24: ...ROD 2 015817 ROLLER PIN 2 016393 ROLLER PIN LOCK 2 016392 5 LIFT ROD FOR SPLIT BASKETS 2 020086 6 BUSHING PUSH ROD 4 016405 7 BUSHING RETAINING RING 4 015831 8 FUSE HOLDER 2 004335 9 FUSE ACTUATOR GRO...

Page 25: ...the inside of this manual and should be saved for troubleshooting and maintenance The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer...

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Page 29: ...____________ DEALER ________________________________________________________________________________________________________________ DATE OF PURCHASE __________________________________________________...

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