Keating Of Chicago INSTANT RECOVERY Service Manual Download Page 7

4

A 3/4” NPT manual gas valve is factory installed with
each floor model fryer (for single fryers and batteries),
except for 10x11AA – 20AA models which use a 1/2”
NPT valve. The required gas pressure for proper
operation of each fryer is 4” water column for natural
gas and 10” water column for Propane gas at the
burner manifold. Remove the allen head test plug on
the gas manifold and use a manometer to check the
gas pressure.

In-line pressure regulators are not supplied by Keating.
They are to be provided and installed by others as
directed by local codes.

NOTE:

If more than one gas fryer is on the same supply

line, you may require a larger line. Consult your local gas
company to assure adequate volume and pressure.
Refer to serial plate for proper gas requirements for your
particular model.

ELECTRICAL
CONNECTION

The Keating Instant Recovery® Gas fryer is equipped
with a 9’ neoprene covered, 3 wire electrical cord with
a three-pronged grounded plug for protection against
electrical shock. This plug must be placed into a 120V
properly grounded three-pronged outlet (NEMA 5-15 or
5-20). For proper grounding procedures see local
codes or, in the absence of local codes, the current
National Electrical Code ANSI/NFPA 70 or Canadian
Electrical Code CAN 22.2 as applicable.

NOTE:

AA and CMG Models do not require any outside

electrical connections.

NOTE:

The electrical wiring diagram for the fryer is

attached to the inside of the fryer door and to the inside
of this manual.

WARNING

DO NOT CUT OR REMOVE THE GROUNDING
PRONG FROM THIS PLUG.

GAS LEAK
TESTING

Prior to lighting your fryer:

1.

Make sure all thermostats, switches and safety
valves are in the “OFF” position.

2.

Turn main On/Off manual gas valve to the “ON”
position.

3.

Have your plumber or gas company check for
leaks with a soap solution or sniffer. (NEVER check
with an open flame!)

4.

Have your plumber or gas company representative
light the constant pilot. (Not necessary if your fryer
has an optional spark ignitor.)

NOTE: 

It is estimated that half of all service calls made

on Keating Instant Recovery® Gas fryers result from
an inadequate gas supply. During installation, have a
gas company representative make certain that the fryer
is receiving adequate gas pressure and volume.

WARNING

PROPANE GAS MAY EVENTUALLY LOSE ITS
ODOR AND PRECAUTIONS SHOULD BE TAKEN TO
ASSURE THAT IT IS NOT PRESENT EVEN THOUGH
YOU DO NOT DETECT AN ODOR. IF THERE IS ANY
DOUBT, YOU SHOULD CALL YOUR LOCAL
PROPANE GAS SUPPLIER FOR ASSISTANCE.

III OPERATING

FILLING

NOTE:

Before filling the fryer make certain the fryer 

vessel is sanitized, dry and the drain valve is 
completely closed. See figure 3-4 on page 7 for
location of drain valve.

CAUTION:

We recommend that solid shortening not be

used in AA and CMG Model fryers as they are not
equipped with a melt cycle. If solid shortening is used,
it should be melted prior to filling the fryer vessel.
Damage done by melting solid shortening in the fryer
vessel will void the warranty.

WARNING

BE SURE THE HEAT TRANSFER TUBES ARE
COMPLETELY COVERED WITH OIL BEFORE
SWITCHING THE FRYER ON. IF OIL LEVEL DROPS
BELOW TOP OF HEAT TRANSFER TUBES,
SEVERE DAMAGE TO FRYER AND INJURY TO
OPERATOR MAY RESULT!

WARNING

WATER (IN ANY FORM) AND HOT OIL DON’T MIX!!!

Summary of Contents for INSTANT RECOVERY

Page 1: ...INSTANT RECOVERY GAS FRYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 715 S 25th AVENUEl BELLWOOD ILLINOIS l 60104 l 1 800 KEATING...

Page 2: ...nce 9 Oil Breakdown 10 Limited Calibration 10 Thermostat Bulb Positioning 10 11 Hi Limit Check 11 SECTION V SERVICE DIAGNOSIS General 11 Trouble Shooting Charts 12 13 SECTION VI PARTS LIST Ordering Pa...

Page 3: ...STALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VIC...

Page 4: ...s l You must maintain the following minimum clearances from combustible and noncombustible construction l You must install this appliance at least 16 inches away from any open flame l Adequate clearan...

Page 5: ...DEFECTS OR OTHER REPRODUCTIVE HARM II INSTALLATION This fryer MUST be installed inspected calibrated and serviced by qualified and or certified and or licensed service personnel you may void your Keat...

Page 6: ...rrent ANSI Z21 41 CAN 1 6 9 standard for quick disconnect devices for use with gas fuel as applicable WARNING IF DISCONNECTION OF THE RESTRAINT IS NECESSARY IT MUST BE RECONNECTED WHEN THE FRYER IS RE...

Page 7: ...NDING PRONG FROM THIS PLUG GAS LEAK TESTING Prior to lighting your fryer 1 Make sure all thermostats switches and safety valves are in the OFF position 2 Turn main On Off manual gas valve to the ON po...

Page 8: ...gas supply to unit usually at rear by turning handle in line with gas piping or hose Also open manual valve red gas cock on gas piping inside unit where applicable 2 Light the constant pilot located...

Page 9: ...NG PROCEDURES n USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR FRYER VESSEL n CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO FRYER...

Page 10: ...DRAINING WARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE F...

Page 11: ...er to a secure area to prevent accidental spillage 5 Fill fryer vessel to Fill Level line with water WARNING UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNE...

Page 12: ...OR The BEEPER will BEEP 4 times If STEP 1 was OK proceed to STEP 2 If not retry Step 1 making sure the power was OFF for at least 30 seconds or more STEP 2 PRESS all 3 buttons in sequence left center...

Page 13: ...thermostat bulb positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermostat bulb is placed pro...

Page 14: ...r 14 fryers 6 Refill fryer with oil to fill level line 7 Start fryer preheat and calibrate with thermometer D Hi Limit Check The manual Hi Limit test button can be used to test the Hi Limit Control by...

Page 15: ...ot b Turn fryer and manual gas valve off orifice s Clean orifice s and pilot tube c Low pilot flame height c Adjust pilot flame height d Flame switch control is faulty d If it takes more than 60 secon...

Page 16: ...oil d Check with oil supplier for higher grade oil e Fryer is overheating and Hi Limit e Check thermostat calibration control has failed and bulb position See pages 10 11 and replace thermostat if ne...

Page 17: ...ILOT AIR SHUTTER NIPPLE W NUT 015747 1 1 2 2 2 3 CLIP 004090 1 1 2 2 2 3 7 RUNNER PILOT ORIFICE CALL 1 800 KEATING 1 1 2 2 2 3 8 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 2 2 3 9 RUNNER PILOT...

Page 18: ...15 TS CONTROL PANEL AA CMG CONTROL PANEL BB CONTROL PANEL GAS FRYER ASSEMBLY...

Page 19: ...16 RUNNER PILOT ASSEMBLY See Page 16 for part numbers...

Page 20: ...L PLATE 1 030833 3 THERMOSTAT KNOB 1 004163 4 RETAINING SCREWS 3 004610 5 FRY ON OFF SWITCH PLATE 1 007997 6 TOGGLE SWITCH FRY ON OFF 1 004499 7 HI LIMIT TEST PLATE 1 004305 8 HI LIMIT TEST BUTTON 1 0...

Page 21: ...ITCH MAIN ON OFF BB TS 1 004499 9 HI LIMIT TEST BUTTON BB TS 1 004304 10 TIMER ELECTRONIC TS 2 023709 11 MELT CONTROL BB TS 1 004169 12 NUT WITH BOOT BB TS 1 009389 13 CONTROL PANEL HOODED BB TS 1 14...

Page 22: ...E SWITCH FRY OFF MELT 1 000521 8 TOGGLE SWITCH MAIN ON OFF 1 004499 9 HI LIMIT TEST BUTTON 1 004304 10 TIMER ELECTRONIC 2 023709 11 MELT CONTROL 1 004169 12 NUT WITH BOOT 1 009389 13 CONTROL PANEL HOO...

Page 23: ...ITCH BUZZER LIMIT 2 004592 8 MOTOR CCW LEFT Viewing front of fryer 1 000390 9 MOTOR CW RIGHT Viewing front of fryer 1 000391 10 BUZZER ON OFF SWITCH WITH PLATE 1 004499 11 BUZZER 1 004223 12 WIRE HARN...

Page 24: ...ROD 2 015817 ROLLER PIN 2 016393 ROLLER PIN LOCK 2 016392 5 LIFT ROD FOR SPLIT BASKETS 2 020086 6 BUSHING PUSH ROD 4 016405 7 BUSHING RETAINING RING 4 015831 8 FUSE HOLDER 2 004335 9 FUSE ACTUATOR GRO...

Page 25: ...the inside of this manual and should be saved for troubleshooting and maintenance The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer...

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Page 29: ...____________ DEALER ________________________________________________________________________________________________________________ DATE OF PURCHASE __________________________________________________...

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