KAYO MOTOR T2, Service Manual

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ZHEJIANG KAYO MOTOR CO., LTD.
www.kayomoto.us - 28 -
9.Cylinder, cylinder head and exhaust valve
For the inspection, adjustment and replacement of this item, please refer to
the engine maintenance manual for details.
10. Exhaust system inspection
Exhaust pipe and muffler can guide gas emission and reduce noise.
If the exhaust pipe is rusted or damaged due to impacts, please replace it
with a new one immediately. If the noise is too high or the engine
performance is reduced, replace the muffler.
If you need to replace the muffler, follow these steps:
Unscrew the lower right protective plate fixing screw;
Unscrew the upper right protective plate fixing screw;
Unscrew the connecting bolt between the muffler and the rear subframe
Pull out the muffler backward;
Replace the muffler and replace the fasteners;
Muffler is installed in the reverse order of removal.
lower right protective plate
fixing screw
upper right protective plate
fixing screw
Connecting bolt
muffler
11.Crankshaft connecting rod and bearing
For the inspection, adjustment and replacement of this item, please refer to
the engine maintenance manual for details.
12.Starter, shift pedal and brake pedal
Lubricate the movement and joints with oil or grease, as excessive
lubrication may cause the boots to slip on the pedals and affect riding.
13. Inspection of control system of brake system
Front brake handle:
The front brake lever can be adjusted to suit the operating habits of
different groups of people.
Rear brake pedal:
Under normal circumstances, the brake pedal should have a free travel of
20 to 30 mm. Check the brake lever to see if the stroke is correct.
Danger: Please test the braking system (including front brake and rear
brake) before starting each motorcycle. If you feel soft when pinching the
brake lever or pressing the brake pedal, there may be air in the pump or oil
circuit, or One or more parts of the braking system are in poor condition. If