KAYO MOTOR T2, Service Manual

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ZHEJIANG KAYO MOTOR CO., LTD.
www.kayomoto.us - 60 -
jammed
Other machinery jammed
Repair after identification or
replace
6
．
Clutch failure
Clues Failure cause troubleshooting
Clutch slip
Improper adjustment or damage
of clutch control system
Adjust, repair or replace
Friction plate is worn or damaged
replace
Spring without elasticity or with
short size
replace
Incomplete
clutch
separation
Inappropriate separation stroke Adjust, repair or replace
Wrong friction plate thickness replace
Different spring elasticity Adjust same set spring
7
．
Gear shifting problem
Clues Failure cause troubleshooting
Failure
shifting
Fork broken or deformed Replace fork
Hook or shift shaft components
broken or deformed.
replace
Difficult
shifting
Incompletely clutch separation Refer to clutch troubleshooting
shifting operation is not
coordinated
Improve operation
Hook wear or eccentricity replace
Shifting cylinder CAM groove
or pin worn
replace
Self
dropping
Gear contact claw or hole wear Replace gear
The limit fast spring with bad
elasticity
Replace spring
Variable speed cylindrical CAM
and fork wear
Replace CAM or fork