KAYO MOTOR T2, Service Manual

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ZHEJIANG KAYO MOTOR CO., LTD.
www.kayomoto.us - 50 -
Shift drum damaged Replace the shift drum
Fork shaft worn Check the fork shaft and replace if necessary
Speed selector position spring
damaged
Replace it
clutch slip clutch disc worn Replace it
Too soft or damaged clutch
disc spring
Replace it
The clutch is too small Adjust the free travel of clutch
Motorcycle hard to
turn
Cables make turning difficult Moving cables to reduce interference
Steering shaft nut too tight Adjust steering shaft nut
steering bearings worn or
damaged
Check steering bearings and replace if necessary
Steering shaft bending Contact KAYO Service Centre
Damping too hard The front fork level is too high Lower forward fork level to appropriate position
High viscosity of fork oil Replace the front fork oil with suitable viscosity
Front fork bent Contact KAYO Service Centre
Too much tire pressure Check tire pressure and adjust to appropriate pressure
Error in damping adjustment Regulating shock absorption
Damping too soft Insufficient front fork oil level Add proper amount of prong oil
Warning
：
Request for the same oil
The viscosity of the fork oil is
too low
Replace with front fork oil with suitable viscosity
Too low tire pressure Check if the tyre is leaking, and if the tyre is complete, pump
up to the proper air pressure
Error in damping adjustment Regulating shock absorption
Motorcycles with
abnormal noise
Improper chain adjustment Re-adjust chain tension
Chain worn Replace the chain and front and rear sprocket
rear sprocket gear worn Replace the rear sprocket
Insufficient lubrication of chain Follow the manual to lubricate the chain
Rear wheel off center Check the spokes and adjust the center of the spokes tension
if necessary
Front fork spring soft or
broken
Replace the front fork spring
Brake disc worn Check the brake disc and replace it if its thickness is less than
the limit thickness
Cylinder head damaged Contact KAYO Service Centre
Poor fastening of supports,
nuts and bolts
Check and adjust the torque of the corresponding fasteners
Wrong mounting of liner,
abrasion or excessive
smoothness
Re-adjust liner and replace if necessary
Motorcycle front Tyre worn Replace the tyre