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Kayden CLASSIC 810, Product Manual

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CLASSIC 800 Product Manual

Maintenance

4.   Electronics Module

 

•

   Proper ESD (electrostatic discharge) procedures should be observed when handling the Electronics 

Module.

 

•

   A remote electronics enclosure system is required when ambient temperatures exceed 65°C (149°F) 

where the electronics will be mounted. The combination of several factors relative to temperature should 

be considered when mounting the switch/transmitter:

 

    A.   High temperatures of the process material, which may over time, become a convective heat 

source.

 

    B.   High ambient temperature, which may prevent the surrounding air from cooling or insulating the 

electronics.

 

  C.   Radiant heat, if the switch/transmitter is installed in direct sun in a hot climate, or near a heat 

source.

 

  D.  Mechanical features of the installation such as pipe insulation, heat sinks, cooling fans, etc.

Summary of Contents for CLASSIC 810

Page 1: ...CRN Canadian Registration Number Product Manual CLASSIC Series Thermal Thermal Flow Level Interface Temperature Switches Transmitters CRN Canadian Registration Number...

Page 2: ...ptimum product performance make sure you thoroughly understand the contents before installing using or maintaining this product For equipment service or support needs please contact your local represe...

Page 3: ...Top Mount 10 Horizontal Pipe Bottom Mount 10 Vertical Pipe Side Mount Acceptable 11 Vertical Pipe Side Mount Downward Flow 11 Vertical Pipe Top Bottom Mount Less Desirable 11 IV INSTALLING THE SENSOR...

Page 4: ...38 LED Fault Indicator 39 7 TROUBLESHOOTING How to Reset the CLASSIC Factory Settings 40 Resistance Values for Sensor Wiring 41 Return of Material 42 Hazardous Materials 42 Service Technical Support C...

Page 5: ...ure 5 Insertion U Length 10 Figure 6b Horizontal Pipe Top Bottom Mounting 10 Figure 8 Vertical Pipe Flow Up Down 11 Figure 7 Horizontal Pipe Sensor Positioning 11 Figure 9 Sensor Orientation for Horiz...

Page 6: ...a O ring on Cover Temperature Range Continuous Service Sensors 45 C to 200 C 50 F to 392 F Models 814 816 45 C to 160 C 50 F to 320 F Electronics 55 C to 65 C 67 F to 149 F Note For temperatures above...

Page 7: ...point Relay Temperature Mode Configuration Heater Power setting1 Zero and Span settings1 Analog 4 20 mA output configuration1 View and Print Graphing Trend function Configuring settings write to devi...

Page 8: ...the switch to stabilize before making any adjustments 2 Primary Settings The following are the basic configurations for the CLASSIC 800 Series Electronics Modules 1 Relay 1 2 Relay 2 3 Set Point 1 4 S...

Page 9: ...n Style 1 ANSI 150 through 10 ANSI 900 Flanges CLASSIC 814 Flanged Retractable Packing Gland Insertion Style 1 1 2 through 10 ANSI 150 Flanges CLASSIC 816 Threaded Retractable Packing Gland Insertion...

Page 10: ...rror or fault condition Set Point 1 On steady when viewing Set Point 1 Set Point 2 On steady when viewing Set Point 2 Run Mode Flashing when switch is operating Bypass Flashing when the Start up Bypas...

Page 11: ...iagnostics on the Electronics Module and the sensor elements Any open or shorted connection will result in an error indication that also opens all output contacts and disables the heater circuitry An...

Page 12: ...00 will be stable and repeatable under stable process conditions The CLASSIC 800 may be setup in the field by the user for flow level or interface with air gases liquids or slurries The CLASSIC 800 ma...

Page 13: ...es Assuming a constant heater power and a consistent process media as the velocity of the process increases so does the Thermal Signal represented by movement of the illuminated LED to the right For e...

Page 14: ...NC R2NO R2CM R1NC R1NO R1CM VAC H VAC N COM VDC 485 T 485 485 485 C Positive 12 24 VDC LOOP PLC Unipolar Voltage Input 0 5 VDC 250 Ohm Typical COM Switch Power Supply Negative Common VDC Switch Power...

Page 15: ...cs to be mounted remotely from the sensor Consult telematic com or the factory for more information The continuous operating temperature limits of the sensors are 45 C to 200 C 50 F to 392 F Turbulenc...

Page 16: ...or temperature Insufficient straight run Turbulence Aerated fluids Air Gas Inconsistent process composition or temperature Wet or saturated air gas Slurries Inconsistent process composition or temper...

Page 17: ...ids Liquid to Liquid Consistent process composition temperature Non turbulent applications Large differential in thermal conductivities Air or Gas to Liquid Consistent process composition temperature...

Page 18: ...e 5 Horizontal Pipe Side Mount Ideal As shown in Figure 6a ensure sensing tip is inserted to a point between 5 and 75 of the inside diameter of the pipe Avoid locations where sediment may accumulate a...

Page 19: ...ch in vertical piping Telematic strongly recommends installing thermal switches at a point of UPWARD process flow to ensure continued total immersion of the sensing tip Vertical Pipe Side Mount Downwa...

Page 20: ...langes To ensure a correct seal on mating flanges mount and tighten flanges according to ANSI standards 2 Sensor Orientation To optimize the sensor s performance ensure the sensor is positioned as out...

Page 21: ...d continuity 3 Do not run the transient protection ground wire in the same conduit as the signal wiring as the ground wire may carry excessive current if a lightning strike occurs 2 Wiring Connections...

Page 22: ...the Electronics Module should be gently positioned between the outside of the Mounting Base Plate with green black connectors and the inside of the enclosure If the excess length of the cable interfer...

Page 23: ...LED TERMINATOR NEGATIVE DATA LINE POSITIVE DATA LINE COMMON GROUND 4 20 mA ANALOG OUT 4 20 mA ANALOG OUT NORMALLY CLOSED NORMALLY OPEN COMMON NORMALLY CLOSED NORMALLY OPEN COMMON AC DC RS 485 RELAY 2...

Page 24: ...y As the heater element warms up the switch transmitter will respond to the process conditions and this LED indicator will move to the left Relay 1 and or Relay 2 LEDs may illuminate depending upon th...

Page 25: ...rrow Adjust selection as per Set Mode function Right Arrow Adjust selection as per Set Mode function 1 No function in Set Mode 2 No function in Set Mode Display Panel Button Functions RUN Mode and SET...

Page 26: ...ion for the CLASSIC 800 is rated at a maximum of 6 VA watts The maximum rating is based on the assumption that both relays are energized the heater is at maximum power and several LEDs are illuminated...

Page 27: ...y 1 2 Energized Modes 1 Press SET until the Relay 1 or Relay 2 LED is on solid and the Run Mode LED is off 2 The Thermal Signal Bar Graph shows the Relay Mode For Low Flow the first six 0 25 LED s are...

Page 28: ...n Thus in the event of a power failure cable break self test failure or other loss of electrical power the contact is opened the relay is de energized and an alarm will result A common Fail safe setup...

Page 29: ...ault LED is on solid the Run Mode LED will be off 2 The Thermal Signal Bar Graph shows the 4 20 Fault Mode For 3 0 mA the 0 25 LED s are on solid for 21 mA the 75 100 LED s are on solid 3 To adjust th...

Page 30: ...0 Relay 1 Relay 2 Fault Set Point 1 Set Point 2 Run Mode Bypass RUN SET 1 2 CLASSIC Thermal Signal 100 0 Relay 1 Relay 2 Fault Set Point 1 Set Point 2 Run Mode Bypass RUN SET 1 2 CLASSIC Set Point 1 L...

Page 31: ...ode equals 5 seconds therefore the maximum time in Bypass is 100 seconds Instead of measuring from 0 to 100 percent the Thermal Signal Bar Graph shows the delay from 0 to 100 seconds If the Start up B...

Page 32: ...re heat is required In level applications the amount of heat in part determines the reaction time The CLASSIC 800 s sensor heater produces 2 watts at full power The main processor continuously and aut...

Page 33: ...or Adjust the Node Unit Address 1 Press and release SET until the Relay 2 LED is flashing AND the Run Mode LED is off 2 The Thermal Signal Bar Graph now displays the value of the Software Revision and...

Page 34: ...release RUN to return to Run Mode Figure 21 4 20 mA 20 4 mA Output Mode Thermal Signal 100 0 Relay 1 Relay 2 Fault Set Point 1 Set Point 2 Run Mode Bypass RUN SET 1 2 CLASSIC Thermal Signal 100 0 Rel...

Page 35: ...all times The Scaled Bar Graph View can only be displayed by pressing and holding the Left Arrow while in Run Mode When the zero 0 and 100 LEDs illuminated the switch is set for the widest range poss...

Page 36: ...gle LED displays Pointer Single LED displays Pointer Increase Set Point Increase Set Point Decrease Set Point Decrease Set Point 9 View or Adjust the 0 100 Thermal Signal LEDs 1 Press and release SET...

Page 37: ...re Mode Start up Bypass Timer Heater Setting and Lock or Unlock the Display Panel The RCM Software includes a Thermal Graph screen which provides a graphical display of the process condition The Therm...

Page 38: ...on AC vs DC termination of RS 485 networks contact Kayden technical support at telematic com Notes For more information see Figures 11 12 USB to RS 232 DB 9 Adapter Adapts the Kayden SCA to USB for co...

Page 39: ...g 2 Extra caution should be taken not to over tighten the sensor threads while installing 3 Install the CLASSIC taking into account the orientation of the sensor as described below 4 Keep in mind the...

Page 40: ...ARROW LEFT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW Po...

Page 41: ...se operating instructions These operating instructions include all important information required for the installation and operation of this product They supplement the full Product Manual and the rel...

Page 42: ...at can be set between 0 100 in 5 increments Since the energy added by the heater is used in determining the Thermal Signal altering the amount of heat changes the Thermal Signal If the heater power is...

Page 43: ...ads with a thin layer of thread tape or sealant lubricant Most Fault conditions and reported failures are actually caused by loose broken or improper electrical connections Ensure that the connections...

Page 44: ...mbination of several factors relative to temperature should be considered when mounting the switch transmitter A High temperatures of the process material which may over time become a convective heat...

Page 45: ...ameters Range Heater Power Set Point 6 Using the Kayden RCM Software to Satisfy Preventative Maintenance Requirements One feature of the Kayden RCM Software is the Configuration function which automat...

Page 46: ...111011 12 00001100 28 00011100 44 00101100 60 00111100 13 00001101 29 00011101 45 00101101 61 00111101 14 00001110 30 00011110 46 00101110 62 00111110 15 00001111 31 00011111 47 00101111 63 00111111 2...

Page 47: ...omatically recorded in the EVENT LOG The EVENT LOG may be viewed by in the Kayden RCM Software In the event a FAULT occurs the Display Panel will display a FAULT LED If the unit enters FAULT MODE one...

Page 48: ...of all LEDs followed by a pause and two more flash Warning All configuration changes will be lost and the unit set back to the factory defaults Should not be performed without consulting Kayden Techn...

Page 49: ...hermal Signal Bar Graph Displays the Thermal Signal rate of Thermal Dispersion by default which represents the process condition Flow Level as determined by the setup Other values may be displayed dep...

Page 50: ...t are contaminated with any hazardous material It is solely the Customers responsibility to ensure any and all items returned to Telematic have been thoroughly and completely decontaminated Service Te...

Page 51: ...nics Module and Terminal Wiring Assembly Reference RTD The Reference RTD detects and outputs a signal to the Electronics Module which is proportionate to the process media temperature Relay 1 Indicate...

Page 52: ...CLASSIC 810 812 828 CLASSIC 810 Threaded CLASSIC 812 Flanged CLASSIC 828 Sanitary Flanged OD RAE RAD RAC 1 05 0 90 0 69 Inches cm 2 66 2 29 1 75 For dimensions on all process connections go to telema...

Page 53: ...Shop Online 45 CLASSIC 800 Product Manual Outline Dimensional Drawings CLASSIC 830 CLASSIC 830 InLine Threaded Horizontal CLASSIC 830 InLine Threaded Vertical Inches cm...

Page 54: ...800 Product Manual Outline Dimensional Drawings CLASSIC 832 816 CLASSIC 832 InLine Flanged Horizontal CLASSIC 832 InLine Flanged Vertical CLASSIC 816 Retractable Packing Gland Threaded 1 MNPT to 50 ps...

Page 55: ...imensional Drawings CLASSIC 816 814 CLASSIC 816 Retractable Packing Gland Threaded 1 MNPT c w Retaining Chain to 125 psi CLASSIC 816 Retractable Packing Gland Threaded 1 MNPT to 500 psi CLASSIC 814 Re...

Page 56: ...ct Manual Outline Dimensional Drawings CLASSIC 814 Remote Electronics Enclosure Flameproof CSA CLASSIC 814 Retractable Packing Gland Threaded 1 MNPT c w Retaining Chain to 125 psi Inches cm Note Suita...

Page 57: ...osure Front View Sensor and Remote Enclosure Side View MOUNT SENSOR AND REMOTE ENCLOSURE USING FNPT ENTRY 1 FNPT ELECTRICAL ENTRY 1 FNPT ELECTRICAL ENTRY 1 FNPT ELECTRICAL ENTRY FIELD WIRING Remote El...

Page 58: ...Packing Gland Insertion Style 1 MNPT CLASSIC 828 Sanitary Flanged Insertion Style 1 1 5 2 2 5 3 Tri Clamp Flanges CLASSIC 830 Threaded InLine Style 3 4 FNPT CLASSIC 832 Flanged InLine Style 3 4 ANSI 1...

Page 59: ...50 to 60 Hz Electronics Microprocessor Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flameproof Aluminum CODE B G Cover Fo...

Page 60: ...n 1 2 1 0 cm increments Custom U Lengths Use 4 digits preceded by an I i e 3 5 U I0035 M cm CODE C Input Power 12 24 VDC and 115 230 VAC 50 to 60 Hz Electronics Microprocessor Controlled with User Int...

Page 61: ...30 VAC 50 to 60 Hz Electronics Microprocessor Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flameproof Aluminum CODE B G C...

Page 62: ...0 0160 M cm 7 72 relative to ange size rating CODE A Bleed Port 1 4 Threaded Standard CODE H V Sensor Orientation Horizontal Vertical CODE 0 1 Pipe Schedule Schedule 40 Schedule 80 Standard CODE C Inp...

Page 63: ...24 VDC and 115 230 VAC 50 to 60 Hz Electronics Microprocessor Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flameproof Al...

Page 64: ...er 12 24 VDC and 115 230 VAC 50 to 60 Hz Electronics Microprocessor Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flamepro...

Page 65: ...Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flameproof Aluminum CODE B G Cover For Local Enclosure Blind Cover Flameproo...

Page 66: ...those best suited to your application View and print Product Manuals View and print Outline Dimensional Drawings Wiring Diagrams Parts Lists View and print Quick Setup Guides View and print Product Sp...

Page 67: ...CLASSIC 800 Product Manual CLASSIC 800 59 Shop Online Thermal Dispersion CLASSIC 800 1 Shop Online Notes...

Page 68: ...Thermal Dispersion CLASSIC 800 1 Shop Online Notes CLASSIC 800 Product Manual CLASSIC 800 60 Shop Online...

Page 69: ...Thermal Dispersion CLASSIC 800 1 Shop Online Notes CLASSIC 800 Product Manual CLASSIC 800 61 Shop Online...

Page 70: ...tional purposes only The information contained herein is believed to be reliable but no representations guarantees or warranties of any kind are made as to its accuracy suitability for particular appl...

Page 71: ...eligible for this guarantee as they are manufactured specifically to the customers individual and unique requirements Ship returns prepaid Please note the refund or credit will not include any charge...

Page 72: ...tion about the CLASSIC Series or any of Kayden s other products please visit telematic com DOC PM 800 005 Effective February 2016 Supercedes January 2016 PM 800 005 012 This is a Controlled Document a...

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