4
MAINTENANCE
MINIDUMPER
CARRY 105EP
29
4.4
DAILY MAINTENANCE AND CHECKS
4.4.1 HYDRAULIC OIL LEVEL
1. Position the machine on flat ground with the cylinders of the accessory-holder and, if
any, the loading shovel and the expandable device completely retracted.
2. Check that the oil level on the level indicator (1) is at the maximum.
3. If necessary, add oil (refer to the "Change hydraulic oil" paragraph in chapter 3 - 7).
4.4.2 INSPECTION OF THE MACHINE
1. Place the machine on flat ground with the accessory and, if present, self-
loading shovel cylinder s fully retracted.
2. Check that the level on the indicator (1) is at the maximum.
3. If necessary, add fluid (see paragraph “REPLACING THE HYDRAULIC OIL”).
4.4.2 INSPECTING THE MACHINE
1. Check that all bolts are fully tightened down. Tighten down all loose fasteners
and replace damaged ones.
2. Check for breaks where the cylinders are mounted. Repair damaged parts.
3. Check the cylinder mounts for breakage and wear. Replace/repair as necessary.
4. Check the hydraulic circuit for leaks. Check the hydraulic fluid reservoir, cylinder gaskets, lines, caps,
unions and accessories. Repair any leaks.
5. Check the drive motor seals. Check them for oil leaks.
6. Thoroughly clean the engine. Check the integrity of the power supply cable.
7.
After every use, at the end of the day, thoroughly clean all accessories (load body, truck bed, self-loading shovel,
etc.).
4.5
200 HOURS MAINTENANCE AND CHECKS
4.5.1 INSPECTION AND REPLACEMENT OF THE BRUSHES
BRUSHES INSPECTION
Along with the running of the brushes, one needs to check that their length can ensure they operate properly.
In any case it is recommended to replace the brushes once every 625 service hours.
INSPECTION OF THE STATUS OF THE MOTOR:
Leaving it in its housing, remove the clamp from the support on the collector side and blow with compressed
air in order to remove carbon dust deposited on the internal surface of the support on the brushes' side.
Inspect the collector, the length of the brushes and that they run properly in their housings.
Size
Maximum length
Minimum length
13 x 9
25 mm
13.5 mm
16 x 9
20 mm
7 mm
20 x 10
22 mm
8 mm
BATTERY INSPECTION
Check the positioning and the contacts. To download the data contact KATO IMER's authorised personnel.
1
•
BEFORE REMOVING THE PROTECTIONS DISCONNECT THE MACHINE FROM THE ELECTRICAL POWER SUPPLY
.
•
THE OPERATOR MANY COME INTO CONTACT WITH LIVE PARTS
(48V).
T
AKE THE NECESSARY PRECAUTIONS
.
WARNING
•
A
LWAYS CLEAN AROUND FILL PLUG BEFORE REMOVING
.
•
DO
NOT
OVER
FILL.
•
NEVER
USE
THE MACHINE MOTOR WHEN OIL LEVEL IS ABOVE THE MAXIMUM OR
MINIMUM MARKS
.
CAUTION
Summary of Contents for CARRY 105 ELECTRIC POWER
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