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 9.801-509.0 - C  •  Karcher Operator's Manual

15

  

PRESSURE W

ASHER

  

MAN 

AL

  

WARNING

READ

 

SAFETY

 

INSTRUCTIONS

 

PRIOR

 

TO

 

IN

 

STALL

 

ING

 

OR

 

SER

 

VIC

 

ING

 

MACHINE

.

INSTALLATION

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fi re or 
explosion may result, causing property damage, per-
sonal injury or loss of life.

A. This appliance has a pilot which must be lighted by 
hand. When lighting the pilot, follow these instructions 
exactly.

B. BEFORE LIGHTING smell all around the appliance 
area for gas. Be sure to smell next to the fl oor because 
some gas is heavier than air and will settle on the fl oor.

"FOR YOUR  SAFETY

"WHAT TO DO IF YOU SMELL GAS"

•   Do not try to light any appliance.

•   Do not touch any electrical switch, do not use   
    any phone in your building.

•   Immediately call your gas supplier from a neighbor's
    phone. Follow the gas supplier's instructions.

•   If you cannot reach your supplier, call the fi re dept.

C. Use only your hand to push in or turn the gas control 
knob. Never use tools. If the knob will not push in or turn 
by hand, don't try to repair it; call a qualifi ed service 
technician. Forced or attempted repair may result in a 
fi re or explosion.  

D. Do not use this appliance if any part has been under  
water. Immediately call a qualifi ed service technician 
to  inspect the appliance and to replace any part of the 
control system and any gas control which has been 
under water.

START-UP

WARN ING: Read and follow 
in struc tions carefully when 
in stall ing or ser vic ing ma chine. 
Fail ure to do so may re sult in 
dam age to prop er ty or per son al 
in ju ry.

  1.  Installation or ser vic ing of gas 

appliances and controls must 
only be per formed by qual i-
 fi ed per son nel. Af ter install -

 

  ation or servicing, test the manual valve, op er at ing 

valves, pres sure reg u la tion, and au to mat ic shut-off 
valve for prop er op er a tion.

  2.  Install in a suitable dry lo ca tion. Machine must 

be located in an area prop er ly pro tect ed from 
weath er.

  3.  Shut off gas and electricity be fore start ing in stal-

 la tion or ser vice. Turn back on to test or op er ate.

 4. 

DO NOT

 connect machine be fore pressure test ing 

the gas pip ing. Damage to gas valve may re sult. 
(9" - 14" W.C.P. or 1/2 PSIG)

 5.  

DO NOT

 insert any object oth er than suitable pipe 

or tubing in the inlet or outlet of the gas valve. In ter-
 nal dam age may oc cur and result in a haz ard ous 
condition.

  6. 

DO NOT

 short the gas valve terminals.

  7.  

DO NOT

 grip gas valve body with a pipe wrench 

or vise.  Damage may result causing gas leak age. 
Use inlet or outlet bosses or a special body wrench.

 8. 

DO NOT

 allow any fl ame to impinge on the reg u la-

 tor vent tubing if supplied. It may clog and cause 
gas valve malfunction.

  9.   

DO NOT

 use the gas cock to adjust gas fl ow.

 10.  If main burner fails to shut off, turn off gas supply.

11.  Keep all combustible materials away from gas 

ap pli anc es. 

DO NOT

 allow lint or dust to collect 

in burner area.

12.  Dials must only be operated by hand. Never use 

pli ers, wrench es or other tools to turn di als.

13.   Leak test with a soap solution after installation or 

ser vice with the main burner on. Coat pipe and 
tub ing joints, gaskets, etc.

Summary of Contents for HDS3.5/20

Page 1: ...DES LUN ETTE S DE SEC URIT E DOIV ENT ETR E POR TEES lorsq ue vous oper ez cet appa reil RISK OF ASP HYX IATI ON Use only in well vent i lated area RIES GO DE ASF IXIA Use el prod ucto en un area de...

Page 2: ...is on it means the overload is tripped Reset overload Pilot Light When the light is on it means there is power to the pilot control If there is no light see troubleshooting guide Voltage When the lig...

Page 3: ...9 30 5 0 23 4 8 30 8 Installation HDS 6 3 32 8 0 32 9 5 30 19 Installation 10 16 Assembly Instructions 17 Operating Instructions 18 Applying Detergent General Washing Techniques 19 Shutting Down Clea...

Page 4: ...ly familiar with the controls 3 Stay alert watch what you are doing 4 Use only your hand to push in or turn the gas control knob Never use a tool If the knob will not push in or turn by hand don t try...

Page 5: ...discharge stream at people or severe injury or death will result WARNING PROTECT FROM FREEZING WARNING Protect machine from freezing 13 To keep machine in best operating conditions it is importantyou...

Page 6: ...WARNING If connection is made to potable water supply a back flow device must be provided 27 Exhaust gases should not be vented into a wall a ceiling or a concealed space of a building A draft diverte...

Page 7: ...DOR ES CAL IFIC ADO S LIRE LE MAN UEL DE L OP ERA TEU R AVA NT UTIL ISAT ION CET APP ARE IL DOIT ETR E UTIL ISE PAR DES OPE RA TEU RS QUA LIFIE S RIS K OF INJU RY PRO TEC TIVE EYE WEA R AND CLO THIN G...

Page 8: ...9 50 Dia Customer Supplied Draft Diverter 24 00 24 87 4 00 High Pressure Out 22mm Screw Connection 48 54 36 68 24 50 24 00 12 00 49 00 Water In 3 4 GHF 21 30 20 61 20 61 Exhaust Out 10 Dia NOTE Draft...

Page 9: ...side Floor Mounting Dimensions 19 50 Dia Customer Supplied Draft Diverter Control Panel 61 00 17 33 34 79 17 36 26 18 3 64 High Pressure Out 22mm Screw Connection 31 77 64 00 26 91 26 91 Water In 3 4...

Page 10: ...s recommended that a partition be made be tween the wash area and machine to prevent direct spray from the spray gun from coming in contact with the machine Excess moisture reaching the power unit or...

Page 11: ...roved by the Uniform Building Code Vents penetrating ceilings or walls should be double wall approved appliance vents and should be one to INSTALLATION LP Gas Liquid petroleum gas or propane LP gas is...

Page 12: ...e roof power venting is recommended to help eliminate exhaust restriction of this natural draft machine This draft inducer power vent must be installed by a li censed contractor who can calculate size...

Page 13: ...fluenced by the heat created inside the coil the design of the coil and flue and the length and diameter of the exhaust stack The table below shows data included in the operator s manual for flue and...

Page 14: ...is 4 2 wc in For an installation at 3500 feet reduce this pressure by 16 by setting the manifold pressure to 4 2 84 3 5 wc in This adjustment should only be made by a properly trained service technici...

Page 15: ...ollow instructions carefully when installing or servicing machine Failure to do so may result in damage to property or personal injury 1 Installation or servicing of gas appliances and controls must o...

Page 16: ...y for the BTU rating of the burner Is incoming gas supply pressure between 6 14 water column inches or 1 2 PSIG Has the proper gas regulator been installed for pressure and volume Have you installed t...

Page 17: ...will result Safety Latch Spray Gun High Pressure Hose 98015080 7 STEP 3 Connect garden hose to the cold water source Cold Water Source Garden Hose 98015080 10 STEP 6 Attach the Power Nozzle to end of...

Page 18: ...rgent Valve STEP 4 To apply detergent open the detergent valve counterclock wise making sure that the deter gent pick up tube is in the detergent solution and not sucking air 98016360 17 NOTE High pre...

Page 19: ...his thermal device prevents internal damage to the pump CLEANING TIPS Pre rinse cleaning surface with fresh water Place detergent suction tube directly into cleaning solu tion and apply to surface For...

Page 20: ...du syst me F Coupez l eau W ARNIN G PRE CAU CION AVE RTIS SEM ENT SK AL E NE BY ORS LEA EL MANUA L OPERA CION ANTES DE USARS E ESTE EQUIPO DEBE SER USADO SOLAM ENTE POR OPERA DORES CALIFIC ADOS LIRE L...

Page 21: ...ugging metering valve Disassemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Restriction behind float tank screen removed Install restriction Hole in detergent...

Page 22: ...all repair kit when needed Worn packing in pump Install new packing kit Fouled or dirty inlet or discharge valves in pump Clean inlet and discharge valve Worn inlet or discharge valves Replace with va...

Page 23: ...scale 1 Be sure main gas valve gas cock or selector arm is turned on 2 With gas on and system sparking probe terminals PV and 24V GND If pilot gas does not flow with 24 volts at these terminals repla...

Page 24: ...switch on With the pilot burning and the flame on the ignitor sensor rod the main burner should turn on If it does not replace the ignition control unit SHORT CYCLING OF MAIN BURNER MAIN BURNER TURNS...

Page 25: ...ump needs repairing CAUTION When using this procedure to test components keep the spray gun open at all times High Limit Hot Water Thermostat For safety each machine is equipped with a high limit cont...

Page 26: ...installed between pro pane bottle and gas valve Propane Cylinder Capacity An important consideration with propane systems is the capacity of the supply cylinder relative to the needs of the burner The...

Page 27: ...through the coil by whatever means are available for the particular system the water heater is used on To Adjust Pressure Regulator Adjustment of the pressure regulator is not normally necessary since...

Page 28: ...Lbs per Gal Liquid 4 23 4 87 BTU per Cu Ft Vapor 2 563 3 39 BTU per Gal Liquid 91 547 102 032 BTU per Lb Liquid 21 591 21 221 Cu Ft per Lb Liquid 8 607 6 53 Cu Ft per Gal Liquid 36 45 31 8 Octane Numb...

Page 29: ...essure gauge At the lower levels it is expressed in water column inches i e 11 w c i Higher pressures are expressed in terms of the force exerted against a square inch of area for example 125 lbs per...

Page 30: ...e life of your pressure washer Perform maintenance more often under severe conditions MAINTENANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 5...

Page 31: ......

Page 32: ...HDS 9 801 509 0 Printed in U S A...

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