Kampmann Ultra 73 Series Assembly, Installation And Operating Instructions Download Page 27

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Ultra

Assembly, installation and operating instructions

6.5.3 Ultra without KaControl module fitted, recirculating air

Automatically stop cooling operation when the maximum condensate level is reached to prevent the condensate tray from
overflowing.

Ultra cooling mode

Condensation pump

Ultra fan motor

Float switch

Cable with plug

Terminal block (external)

Mains power supply
to condensate pump

Alarm contact

Fig. 10: Wiring of the condensate pump

black

Condensation pump

Cable with plug

Mains power supply:
Voltage 230 V/ 50 Hz
Power consumption: 14 W
Fuse (by others): max. 16 A

Alarm contact:
Com and NC: Interruption of the power circuit as soon as the alarm level in the float module is
reached.

Voltage: max. 250 V
Switching current: max. 5 A

Terminal block (external)

grey

blue

brown

Fig. 11: Connection of the condensate pump

Summary of Contents for Ultra 73 Series

Page 1: ...Ultra Assembly installation and operating instructions Keep these instructions in a safe place for future use Issue12 22EN SAP No 1389221...

Page 2: ......

Page 3: ...5 5 3 Wear parts list 16 6 Installation and wiring 17 6 1 Requirements governing the installation site 17 6 2 Installation height and throws 17 6 3 Installation 18 6 3 1 Ultra suspension points 18 6 3...

Page 4: ...g of Ultra 00 actuation by speed controller type 30515 39 7 2 9 Cabling of Ultra 00 actuation by DDC BMS 2 pipe valve actuator 230 V AC Open Close 40 7 3 KaControl C1 41 7 3 1 KaController installatio...

Page 5: ...1 3 Fault table KaControl type 58C1 56C1 61 11 4 KaControl faults 61 11 5 Start up after rectification of fault 62 12List of KaControl parameters 63 12 1 Ultra parameter list 63 12 2 KaController para...

Page 6: ...pply as do general safety provisions governing the use of the equipment Illustrations in this guide are intended to provide a basic understanding and may differ from the actual model Ongoing tests and...

Page 7: ...ilding s heating cooling ventilation system and to the building s waste water and power net work The operating limits and limits of use described in Chapter 2 2 7 must be observed Intended use of the...

Page 8: ...er to VDI 2035 Sheets 1 2 DIN EN 14336 and DIN EN 14868 with regard to the properties of the medium used to protect the equipment The following values provide further guidance The water used should be...

Page 9: ...e vent the housing from impermissibly cooling down too far when the fan is idle IMPORTANT NOTE Warning of misuse In the event of misuse as itemised below there is a danger of limited or failing operat...

Page 10: ...lectrical charge 50 C is present between line conductor and protective earth conductor when the power is switched off Before working on the elec trical connection short circuit the network connections...

Page 11: ...ion regulations Guidelines and recognised technical regulations i e Association of German Electricians VDE regulations DIN and EN standards VDI 6022 maintenance personnel must be trained to Category B...

Page 12: ...e IMPORTANT NOTE 2 people are needed to transport the unit Wear personal protective clothing when transporting the unit Only lift the unit on both sides and not by the pipes valves IMPORTANT NOTE Mate...

Page 13: ...to aggressive media Protect from direct sunlight Avoid mechanical vibrations and shocks IMPORTANT NOTE Under certain circumstances packages can carry storage instructions that exceed the requirements...

Page 14: ...ent l 1 6 2 3 2 0 2 9 2 0 3 8 2 2 4 4 Weight kg 28 30 34 43 35 45 45 55 EC 230 V standard 73_58 84_58 85_58 96_58 96_56 Heating or cooling applications EC 230 V type 843158 853158 854158 963158 964158...

Page 15: ...ensate pump hidden only with cooling unit 8 6 section intake crown 5 2 Brief description The heating and or cooling models of Ultra unit heaters are used as ceiling mounted units for the decentralised...

Page 16: ...filter ele ment For direct installation onto the intake area of the unit with recirculating air units ISO Coarse 45 G3 filter Model 73 and 84 cannot be used with under ceiling installation 15400006405...

Page 17: ...power supply on site Maximum electrical rating values 29 If need be provide a condensation connection with a sufficient gradient on site 6 2 Installation height and throws When suspending the units p...

Page 18: ...to install the unit CAUTION Risk of injury from sharp metal housing The inner metal of the casing can have sharp edges Wear suitable protective gloves IMPORTANT NOTE Horizontal installation of units W...

Page 19: ...MPORTANT NOTE Cutting out the drilling template The cardboard drilling template is part of the packaging and should be used to position the fixing points on the ceiling Cut out the drilling template b...

Page 20: ...ew 5 Bracket 6 Intake crown 7 Corrugated head screw M8 x 16 8 Torsion prevention mechanism 9 Ultra base plate 10 Louvre A by others B Scope of delivery x Maintain this gap to undertake any service wor...

Page 21: ...agonal nut 7 Projecting thread ensure that the rod is long enough 8 Intake crown 9 Bracket 10 Corrugated head screw M8 x 16 11 Torsion prevention mechanism 12 Base plate 13 Louvre A by others B Scope...

Page 22: ...The motor junction box valves motor guard condensate pump etc are then no longer accessible Screw one of the screws supplied into the screw hole provided on each of the 6 individual components Connec...

Page 23: ...been completed Note Fit the air filter element before installing the air intake crown Position the ISO Coarse 45 G3 air filter element on top of the motor guard No fixings are needed CAUTION The ISO C...

Page 24: ...nect up the pipework Remove protective caps from the flow and return Seal the valve connections and screw in place Important Use an appropriate tool e g pipe wrench to protect connecting piece from be...

Page 25: ...for condensate overflow Normally closed NC contact potential free switching capacity 250 V 5 A Switched by Hall effect Integrated thermal cut out Tab 5 Technical data Flow volumes and limits of use Th...

Page 26: ...ould recommend automatically terminating cooling operation possibly with a shut off valve if the alarm contact is triggered to prevent the condensate tray from overflowing Condensate drainage on site...

Page 27: ...tch Cable with plug Terminal block external Mains power supply to condensate pump Alarm contact Fig 10 Wiring of the condensate pump NC C PE N L black Condensation pump Cable with plug Mains power sup...

Page 28: ...e KaControl system closes the valve and the fan is switched to stage 1 Condensation pump Fig 12 Ultra for cooling 6 5 5 Commissioning and functional checks Switch on the mains power Pour water into th...

Page 29: ...for EC fans All EC fans have integrated overload protection An upstream motor protective device is not required First connect the protective earth PE conductor to the motor junction box or to the KaCo...

Page 30: ...EC fan per speed control unit 7 2 Electromechanical control EMC compliant installation of control cables To avoid interference ensure there is sufficient clearance between the mains power and control...

Page 31: ...Contact C NO closed In case of a fault the relay becomes de energised Contact C NO open The fault signalling chain is protected by a relay with a unit fuse 5x20 mm T0 1A Terminal configuration for con...

Page 32: ...onnection cable 1 5 mm e g J Y ST Y 4 x 2 x 0 8 mm max 100 m Lay separately from high voltage lines With J Y ST Y 0 8 mm max 50 m Lay separately from high voltage lines With J Y ST Y 0 8 mm max 100 m...

Page 33: ...W11 1 2 1 2 L N CS CS 3 W8 2 W9 gn ge 1 2 gn ge 1 2 1 2 gn ge 3 W4 2 W5 Speed controller type 30510 Mains 230 V In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 Type 73x...

Page 34: ...1 2 gn ge 1 2 1 2 gn ge 3 W8 2 W9 1 2 3 2 1 PE PE L H K 3 W10 gn ge 3 W4 2 W5 Speed controller type 30510 Industrial thermostat type 30058 type 30059 Mains 230 V In situ fusing Observe Electrical data...

Page 35: ...ge 1 2 1 2 gn ge 1 2 gn ge 1 2 1 2 gn ge 3 W8 2 W9 1 2 3 4 2 1 4 N L N 4 W10 H 3 W4 2 W5 Mains 230 V 50 Hz Room thermostat type 30055 In situ fusing Observe Electrical data information table Mains 23...

Page 36: ...8 2 W9 1 2 3 4 1 2 4 5 6 7 L K 8 9 3 H L N 5 W10 F F 1 2 3 W4 2 W5 Speed controller type 30510 Clock thermostat type 30056 Mains 230 V In situ fusing Observe Electrical data information table Mains 23...

Page 37: ...ND A B SH Ri 49 K 2 W6 3 W7 3 W2 2 W3 3 W4 3 W5 Mains 230 V Air conditioning controller type 30155 In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 Type 73xx58 84xx58 and...

Page 38: ...3 N O1 O2 I1 GND I2 GND L Mains 230 V Air conditioning controller type 30256 In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 Type 73xx58 84xx58 and 85xx58 terminals Ub U...

Page 39: ...1 2 2 W16 3 2 1 1 2 4 3 1 3 Mains 230 V Electronic speed controller type 30515 In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 Type 73xx58 84xx58 and 85xx58 terminals U...

Page 40: ...ng Observe Electrical data information table Mains 230 V Unit no 1 Type 73xx58 84xx58 and 85xx58 terminals Ub Uc and GND only 230 V normally closed optional Thermoelectric shut off valve Jumper ex wor...

Page 41: ...KaControl unit in line with the wiring diagram The maximum bus length between the KaController and the KaControl master unit is 30 m The respective KaControl automatically becomes the master unit in t...

Page 42: ...ht Linear wiring of the bus lines Tab 9 Wiring of bus lines IMPORTANT NOTE Use shielded paired cables as bus cables UNITRONIC BUS LD 2x2x0 22 but at least of the same value or higher IMPORTANT NOTE Wh...

Page 43: ...open close actuator Maximum permiss ible load 0 5 A A non floating fault message 24 VDC max 0 5 A is available at terminals V2 and GND after appropriate parametrisation with an additional KaController...

Page 44: ...brackets 1 and place the module loosely on the bracket Loosen the screw in the shorter leg of the retaining bracket Fig 20 Rotate and fit the retaining brackets Rotate the retaining brackets and fix t...

Page 45: ...from high voltage lines With Lay UNITRONIC BUS LD 0 22 mm or similar separately from high voltage lines If other types of cables are used they must be at least equivalent Length of Bus line from the...

Page 46: ...GND GND GND Tx 1 2 V1 GND 1 2 3 W8 Mains 230 V In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 24 VDC normally closed optional Thermoelectric shut off valve Ultra EC KaC...

Page 47: ...1 2 3 W8 1 3 GND 2 1 3 GND 2 Mains 230 V In situ fusing Observe Electrical data information table Mains 230 V Unit no 1 24 VDC normally closed optional Thermoelectric shut off valve Ultra EC KaControl...

Page 48: ...data information table Mains 230 V Unit no 1 24 VDC normally closed optional Thermoelectric shut off valve Ultra EC KaControl Unit no 2 Thermoelectric shut off valve 24 VDC normally closed optional Sm...

Page 49: ...wired throughout Check whether the fault signal contacts of the EC fans have been correctly connected break contacts in series with multiple units Check all external electrical connections and termina...

Page 50: ...sation pump Check whether the cooling valve switches off in the event of an alarm signal Check whether the unit is connected leak free to the on site condensation connection Check whether the waste wa...

Page 51: ...tromechanical max number of connectible units ten TIP TOP Ultra or Venkon two KaCool D AF or KaCool W Fig 25 Room thermostat type 30155 Room thermostat type 30155 Electronic room thermostat with 3 sta...

Page 52: ...sensor keys Timer with automatic summer winter changeover Option for external room sensor Control input for heating cooling changeover with 2 pipe applications Digital input can be set to Comfort ECO...

Page 53: ...co mode Day mode factory setting 3 TIMER button Set time Set timer programs 4 ESC button back to standard view 5 Navigator dial Change settings Call up menus 6 House symbol External ventilation 7 MODE...

Page 54: ...12 13 14 15 Fig 30 Display 1 Display of setpoint room temperature 2 Current time 3 Timer program enabled 4 Weekday 5 Alarm 6 Selected function is locked 7 External ventilation mode is locked 8 Filter...

Page 55: ...er and trouble free operation of the equipment If there are signs of increased wear during regular checks shorten the required maintenance intervals to the actual wear and teat Contact the manufacture...

Page 56: ...DANGER Risk of injury from burning The electronics housing of the EC fan reaches high temperatures Avoid direct contact IMPORTANT NOTE Do not use aggressive cleaning agents Aggressive cleaning agents...

Page 57: ...ver to provide access to the unit for visual checks and any cleaning work needed Fig 33 Unscrewing the plug in nut on the con densate tray Unscrew the plug in nut on the condensate tray Important If t...

Page 58: ...the float switch fitted Fig 37 Removing the cover Open and clean the float switch by removing the cover 10 3 6 Replacing the filter CAUTION Risk of injury from sharp metal housing The inner metal of t...

Page 59: ...sor on site about the fault 4 Either rectify the fault yourself or have it repaired by authorised personnel depending on the nature of the fault The Fault table 60 provides information on who is autho...

Page 60: ...l signal of 0 5 V to DIN1 or by short cir cuiting DIN1 to GND Temperature monitor has tripped Allow the motor to cool down find and rectify the cause of the fault and release restart lock if necessary...

Page 61: ...10 VDC Maximum limit set incorrectly Change potentiometer setting in the motor junc tion box Active temperature management effective mo tor or electronics overheated Check that the airways are clear r...

Page 62: ...re sensor in the KaController faulty tAL3 Real time clock in the KaController faulty tAL4 EEPROM in the KaController faulty Cn Communication fault with the external control Tab 12 KaController alarms...

Page 63: ...P012 P014 10 0 255 K 10 10 P014 Clip on sensor limit temperature for enabling the fan stages in cooling mode 18 0 255 C 18 P015 Function of input AI1 0 0 19 0 P016 Function of input AI2 0 0 19 0 P017...

Page 64: ...0 100 kOhm 90 P050 Fan setting max fan speed 100 0 100 100 P051 Fan setting min fan speed 0 0 90 0 P052 Fan setting enable speed limit 0 0 1 0 P053 Valve activation via pulse width modulation of valv...

Page 65: ...P094 Pre comfort timer 60 1 255 min 60 P095 Disable DIP switch settings 0 0 1 0 P096 Digital outputs continuously activated 0 0 1 0 P097 Read DIP switch 0 63 P098 Activation 0 10V switch on limit for...

Page 66: ...weeks of operation reached filter message 0 52 255 week 0 P128 Reset weeks of operation counter 0 0 1 0 P129 Fan speed limiter activation in certain operating modes 0 0 1 0 P130 Absolute fan speed inc...

Page 67: ...ller sensor 0 60 60 C t006 LCD display contrast 15 0 15 t007 BEEP setting 0 BEEP ON 1 BEEP OFF 0 0 1 t008 Password for KaController Parameter menu 11 0 999 t009 Minimum settable setpoint temperature 8...

Page 68: ...Ultra Assembly installation and operating instructions 68 13 Certificates...

Page 69: ...article Resistent 84 85 86 Typ Model Nr artyku u Ultra 73 84 85 96 97 Typ Model slo v robku Bauheizer 54 55 56 auf das sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokum...

Page 70: ...5 EU Niederspannungsrichtlinie Frank Bolkenius Lingen Ems den 29 04 2022 ______________________________ Ort und Datum der Ausstellung Name und Unterschrift des Befugten Place and Date of Issue Name an...

Page 71: ...ra 14 Tab 5 Technical data 25 Tab 6 Flow rate l h of condensate pump SI 30 26 Tab 7 Electrical data Ultra 30 Tab 8 Maximum connectible unit heaters with EC fan per speed control unit 30 Tab 9 Wiring o...

Page 72: ...128 130 49811 Lingen Ems T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Country Contact Great Britain Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlesex TW17 8AG T...

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