7 Initial Start-up
7.1
Ensuring safety ................................................................................................................
57
7.2
Instructions to be observed before commissioning ..........................................................
58
7.3
Checking installation and operating conditions ................................................................
58
7.4
Re-greasing the motor bearings .......................................................................................
59
7.5
Checking the direction of rotation .....................................................................................
59
7.5.1
Drive motor .........................................................................................................
59
7.5.2
Ventilator fan (sound enclosure) .........................................................................
59
8 Operation
8.1
Switching on and off .........................................................................................................
60
8.1.1
Switching on .......................................................................................................
60
8.1.2
Switching off .......................................................................................................
60
8.2
Switching off in an emergency .........................................................................................
60
8.3
Checking the ventilator fan function (sound enclosure) ...................................................
61
9 Fault Recognition and Rectification
9.1
Basic instructions .............................................................................................................
62
9.2
Faults ...............................................................................................................................
62
9.3
Options .............................................................................................................................
63
9.3.1
Sound enclosure faults .......................................................................................
63
9.3.2
Faulty pressure sensor .......................................................................................
64
10 Maintenance
10.1 Ensuring safety ................................................................................................................
65
10.2 Maintenance schedule .....................................................................................................
66
10.2.1 Logging maintenance work .................................................................................
66
10.2.2 Regular maintenance tasks ................................................................................
66
10.2.3 Regular service tasks .........................................................................................
67
10.3 Sound enclosure ..............................................................................................................
68
10.4 Drive belt maintenance ....................................................................................................
68
10.5 Checking the oil level .......................................................................................................
69
10.6 Replenishing lubricating oil ..............................................................................................
70
10.7 Changing the oil ...............................................................................................................
71
10.8 Air filter maintenance .......................................................................................................
72
10.8.1 Filter maintenance indicator ................................................................................
73
10.8.2 Filter pressure differential switch ........................................................................
73
10.8.3 Changing the air filter ..........................................................................................
74
10.9 Machine cleaning .............................................................................................................
74
10.10 Motor maintenance ..........................................................................................................
75
10.10.1 Drive motor bearings with re-greasing fittings ....................................................
75
10.10.2 Sound enclosure fan motor .................................................................................
76
10.11 Testing the safety relief valve ...........................................................................................
76
10.12 Checking rotors for contamination ...................................................................................
77
10.13 Documenting maintenance and service work ..................................................................
78
11 Spares, Operating Materials, Service
11.1 Note the nameplate ..........................................................................................................
79
11.2 Ordering consumable parts and operating fluids/materials ..............................................
79
11.3 Spare parts for service and repair ....................................................................................
79
11.3.1 HB 1300 PI pr .....................................................................................................
79
11.3.2 HB 1600 PI pr .....................................................................................................
82
11.4 KAESER AIR SERVICE ...................................................................................................
85
11.5 Completing the contamination declaration .......................................................................
85
12 Decommissioning, Storage and Transport
12.1 Decommissioning .............................................................................................................
86
Contents
Number: 9_9572 28 USE
Installation and Operating Manual Rotary lobe blower
HBPI pr
iii