Kaco blueplanet 87.0 TL3 S Manual Download

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Manual

English translation of German original

S; XL

KACO blueplanet 87.0 TL3
KACO blueplanet 92.0 TL3
KACO blueplanet 110 TL3
KACO blueplanet 125 TL3
KACO blueplanet 137 TL3
KACO blueplanet 150 TL3

These instructions form part of the product and must be carefully read, observed and stored in a place which is freely accessible at all
times.

Authorised electrician

Important safety instructions

Summary of Contents for blueplanet 87.0 TL3 S

Page 1: ...0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3 KACO blueplanet 137 TL3 KACO blueplanet 150 TL3 These instructions form part of the product and must be carefully read observed and stored in a pl...

Page 2: ...ice for ease of reading Trademarks All brand and product names used in this document are trademarks or registered trademarks although they may not be specifically designated as such Software This devi...

Page 3: ...nterfaces 29 7 10 Sealing the connection area 32 8 Start up 33 8 1 Conditions 33 8 2 Preconditions relating to standards 33 8 3 Network topologies 34 8 4 Start up options 35 9 Configuration and operat...

Page 4: ...onwards Modules KACO art no KACO blueplanet 87 0 TL3 M1 WM OD IIF0 KACO blueplanet 87 0 TL3 M1 WM OD IIFX 1001784 S 1001897 X KACO blueplanet 92 0 TL3 M1 WM OD IIG0 KACO blueplanet 92 0 TL3 M1 WM OD I...

Page 5: ...ilure to observe this warning will lead directly to serious bodily injury or death WARNING Potential danger Failure to observe this warning may lead to serious bodily injury or death CAUTION Low risk...

Page 6: ...ccording to country specific requirements details see manual Grid Support Interactive Inverter Max Backfeed Current 0 A Conf to UL 1741 UL 62109 1 Cert to CSA C22 2 No 107 1 CAN CSA Std C22 2 No 62019...

Page 7: ...them against being inadvertently switched back on before performing visual inspections and maintenance When taking measurements on the live device Do not touch the electrical connections Remove all j...

Page 8: ...e the specification intended by the manufacturer Overvoltage on the DC connection of over 1500 V Modifying the device Standalone mode 2 2 Protection features The following monitoring and protection fu...

Page 9: ...cover 9 DC isolator switch not present in S version 5 AC connection cable feed through 3 2 1 Mechanical components DC isolator switch not present in S version The DC isolator switch is located on the...

Page 10: ...be used for service information purposes software updates and for carrying out extensive configuration Inverter Off input In addition to the safety functions the internal interface switches can also...

Page 11: ...s can be combined If the supply cable from the PV generator to the device is long the string combiner can also be installed in the vicinity of the PV generator An integrated DC isolator switch enables...

Page 12: ...OD IIK0 KACO blue planet 125 TL3 M1 WM OD IIP0 KACO blue planet 137 TL3 M1 WM OD IIP0 KACO blue planet 150 TL3 M1 WM OD IIQ0 AC Output levels Output levels AC Nominal power 87 kVA 92 kVA 110 kVA 125...

Page 13: ...ficiency 98 6 98 5 98 8 99 0 Self consumption Standby 10 W Feed in from 200 W Transformer unit no Protection class over volt age category I III Grid monitoring Country specific Distribution system TN...

Page 14: ...solutely mandatory for UL market Accessory articles KACO order no Bending box 1001917 AC inverter input plate kit 1001882 double row 1001906 M63 32 AC inverter overvoltage protection kit 1001884 AC in...

Page 15: ...orting the unit CAUTION Hazard due to impact risk of breakage to the device Pack the device securely for transport Transport the device using the intended carrying handles of the packaging box Do not...

Page 16: ...on vents Failure to observe these instructions may result in damage to the device which is not covered by the warranty NOTE Access by maintenance personnel for service Any additional costs arising fr...

Page 17: ...led by at least 2 persons The device is transported to the installation location 1 Remove the plastic strap from the pallet and packaging 2 Pull the clip lock off the packaging 3 Pull the hood upwards...

Page 18: ...x 3 Lock washer 6 Lug to mount the device A Minimum clearance 120 1 Minimum clearance excluding device 270 Recommended clearance 400 1 Recommended clearance excluding device 475 B Minimum clearance 30...

Page 19: ...cient ventilation and the resulting heat build up Observe the minimum clearances and provide for sufficient heat dissipation Any objects on the housing of the device must be removed prior to operation...

Page 20: ...to the internal area via the dust proof screw connec tions The condensate that forms can cause damage to the device during installation and start up Keep the device sealed during pre assembly and don...

Page 21: ...1 ON to 0 OFF 2 Press in the safety catch 1 from behind 3 Attach the hanging lock 2 to the safety catch DANGER A measurement in a live state may be required for tests Only appro priately qualified ele...

Page 22: ...cluding the applicable elec trical safety regulations All installations must conform to the laws regulations and standards that are applicable in the country of installation KACO new energy does not a...

Page 23: ...in installation provided by the customer 250A preliminary Fitting for AC connection M40 Torque for cable fitting 65 In Ibs Interfaces Diameter of cable for cable fitting 2x 0 31 0 67 inch Torque for c...

Page 24: ...ig 23 Removing the AC input plate 1 Housing base AC side 2 Screws for mounting 3 Input plate 4 Cable fitting 7 5 2 Making the grid connection 4 pole connection TN TT system Grid connection is prepared...

Page 25: ...rator 2 Measure the DC voltage between the protective earth PE and the negative cable of the PV generator If stable voltages can be measured there is a ground fault in the DC generator or its wiring T...

Page 26: ...t the strand and insulation can be pressed into the cable lug shaft CAUTION Risk of fire due to chemical corrosion Cable lugs must be suitable for the conductor material and copper busbars being used...

Page 27: ...tion 7 2 Page 21 On initial delivery remove intermediate plug in frame on the AC surge protec tion device F Position and secure intermediate plug in frame onto AC surge protection socket NOTE Differen...

Page 28: ...o the base socket 9 Ensure that the protective elements are properly secured Proceed with the installation of the protective elements A B GND 1 2 3 4 Fig 29 Inserting the RS485 over voltage protection...

Page 29: ...e damaged beyond repair by static discharge Note the ESD protective measures Earth yourself before touching a component by touching a grounded object All interfaces are located on the communication ci...

Page 30: ...o the network The Ethernet cable has been connected to the device 1 Connect the Ethernet cable to the network or a computer 2 Configure the Ethernet settings and the webserver in the Settings menu Con...

Page 31: ...hen using the RS485 bus system assign a unique address to every bus device inverter sensor and ter minate the terminal units see the Settings menu Check whether one of the devices represents the termi...

Page 32: ...through the cable fittings 3 Connect wire A from COM 11 on the terminal of the protective device to the terminal marked INV OFF on the first device 4 Connect wire B from NC 12 on the terminal of the p...

Page 33: ...nnection Wizard NOTE A mobile terminal device with WIFI interface is required in order to put the device into operation The following functions are only available via the WEB interface Initial start u...

Page 34: ...router 6 Network segment switch 2 Main network switch 7 Inverter device 3 FO switch fibre optic 8 String combiner 4 Slicebox for fibre optic data transfer 9 Connection cable and protocol DC Modbus RT...

Page 35: ...rt up in a network without Segment Controller Start up in an existing network The installation technician can start up the device with the aid of the installation wizard as described at option 1 The d...

Page 36: ...b user interface See sec tion 9 4 2 Page 47 Step 4 Localisation Network parameters have been set 1 Set Date time and time zone or initiate synchronisation with the client 2 NOTE The synchronisation re...

Page 37: ...monitoring has been set up NOTE Using the plant ID the device followed by its firmware version can be detected automatically in the Cloud portal and assigned to the relevant plant 1 Enter the device...

Page 38: ...device generates a unique AP name based on its serial number so that it is possible to install several devices at the same time if multiple WiFi sticks happen to be available 2 Name of access point D...

Page 39: ...ge to the printed circuit board 1 Launch the browser on the terminal device and enter the IP address of the device 1 http IP address of device if ports LAN1 or LAN2 have been used 2 http 169 254 1 1 i...

Page 40: ...tioning Ethernet slot on the external network end 2 It may be necessary to take additional IT configuration measures in the external network so that the device is as signed an IP address 3 Next launch...

Page 41: ...pre prepared device configuration e g a device configuration that has been set up successfully on a single device 3 Using the Segment Controller s WEB server it is then possible to display and select...

Page 42: ...d configuration and emits a flash code via the LEDs on the front of the device which al lows conclusions to be drawn about the validity of the configuration 4 If the configuration is valid the paramet...

Page 43: ...inues to flash permanently the internal communication is interrupted Feed in start The green Operating LED is lit The green Feed in LED is illuminated after the country specific wait ing period The de...

Page 44: ...s Language Main Menu cumulative yield Selected meassurements String Combiner Opitonal Operation mode Previous page Current power Status history Activity indicators for communication interfaces Activit...

Page 45: ...tus Parameter with detail view Status History user area Configuration area Breadcrumb Navigation Menu interface language Field of action Fig 57 Parameterization interface Area Description Menu bar Too...

Page 46: ...d protection will be disabled for all protected grid parameters including the password protection setting for 15 minutes Protection is reactivated automatically after this time has elapsed If you atte...

Page 47: ...he web interface shows the selected data 4 1 2 3 4 Total view Displays the total yield up to now 4 1 2 3 4 Export print Print PNG PDF JPEG SVG GIF NOTE Opportunity to print out or save the chart 1 Sel...

Page 48: ...a constant DC voltage Constant voltage 875 1300 V F Set value for constant voltage control Constant voltage mode Off On 1 Activate or deactivate the constant voltage controller 2 Confirm the action fi...

Page 49: ...ce swell k 0 10 2 F Set amplification factor k for the pos sequence for drop and increase in the grid voltage 4 1 2 3 4 Constant k negative se quence dip Constant k negative se quence swell k 0 10 2 F...

Page 50: ...4 Minimum support time 1000 15000 ms F Set the minimum support time 4 1 2 3 4 Monitoring time PV voltage F Set time for voltage monitoring Monitoring time grid voltage F Set time for voltage monitorin...

Page 51: ...y factor 2 Confirm the action field 4 1 2 3 4 Ramp Rate Limitation NOTE Opportunity to limit power in the case of an increasing and de creasing grid frequency Operating mode Status F Select operating...

Page 52: ...after grid failure 45 65 Hz F Specify switch on frequency range after grid error Monitoring grid voltage 1 1800 s Monitoring PV voltage 1 1800000 ms F Specify the time for monitoring the grid voltage...

Page 53: ...ivated F Specify the range and trip off time Trip overfrequency monitoring Status F Activate if necessary Number of overfre quency trip off levels 1 5 F Specify the number of support levels Overfreque...

Page 54: ...4 Overvoltage protection Transient overvoltage protection 114 8 148 0 Unom Password protection Status F Set the transient overvoltage protection NOTE Shutdown carried out within a grid cycle 1 Activat...

Page 55: ...r and the inverter in particular firmware updates distribution of device configurations etc Broker IP 1 Displays the IP address transmitted by the Segment Controller NOTE The standard settings allow f...

Page 56: ...on Status F Specify the activation status AC fallback active power 0 100 Plim F Set fallback power Specifies the standard power in the event of a communication failure If no active power command is re...

Page 57: ...d over excited relates to capacitive load 4 1 2 3 4 Increasing output gra dient Decreasing output gradient 1 65534 min NOTE In addition to configuring the transient behavior using the set tling time c...

Page 58: ...the 1st node the power must be 0 for the last node the power must be 100 The power values of the nodes must increase continuously 0 3 1 F Specify the NOTE cos of the node Over excited un der excited...

Page 59: ...endently and one of them can be activated for regulation each time 4 1 2 3 4 Priority mode Q Priority P Prior ity F Set priority for reactive power Q or active power P NOTE When it comes to P priority...

Page 60: ...lue also serves as a deactivation threshold 4 1 2 3 4 P f intentional delay 0 5000 ms F Set the power limitation delay in seconds Not for IL IT 4 1 2 3 4 P f deactivation time 0 3600 s F Specify time...

Page 61: ...Not for IL IT 4 1 2 3 4 Deactivation time 0 60000000 ms F Specify the time for voltage reduction 4 1 2 3 4 Increasing output gra dient Decreasing output gradient 1 65534 min F Specify the increasing a...

Page 62: ...grid protection disconnection NOTE Option to detect the external grid protection devices External grid protection Status F Select the device 4 1 2 3 4 Powador protect NOTE Configures the grid shutdow...

Page 63: ...ccessory DIO1 DIO2 DIO3 DIO4 Expansion module detected at one of the two slots 1 Select the logic of the 4 channels 2 Confirm the action field 4 1 2 3 4 Relay NOTE Opportunity to configure the fault s...

Page 64: ...detection FRT 1 Opportunity to set up password protection for individual parame ters 2 Confirm the action field 4 1 2 3 4 System Maintenance NOTE Fundamental system and maintenance data with the initi...

Page 65: ...ection of country settings KACO new energy attests that the relevant certificates are only valid if the corresponding country settings have been selected that all configured grid parameters must be co...

Page 66: ...remove USB stick to restart appears 3 When an error occurs the update process must be repeated 9 7 Access via Modbus NOTE In order to make use of the Modbus functionality we recommend using the SunSp...

Page 67: ...ccessfully If the Fault LED is flashing slowly 1 sec this indicates that a function has not been completed successfully or a time out has occurred at the confirmation stage Depending on how long the b...

Page 68: ...ick can be re moved NOTE Procedure failed USB stick can be removed Setting the network parameters to the factory defaults using the multi function buttons Action step sequence LB RB Notifications func...

Page 69: ...ulti function buttons Action step sequence LB RB Notifications function F Press the right hand function button 5 secs to commence the procedure F Release the function key F Briefly 1 sec press the rig...

Page 70: ...1 00 361 380 456 520 570 622 0 95 342 360 432 492 540 590 0 90 Tab 8 Maximum continuous apparent power depending on grid voltage The following figures show the reactive power operating range subject t...

Page 71: ...R T U V R T Under voltage derating Fig 69 Apparent power subject to the grid voltage bp 92 0TL3 1 P p u Q P u 0 6 0 4 0 2 0 1 0 8 1 2 0 6 0 6 1 0 0 above UN at 0 9 UN at 0 8 UN underexcited overexcit...

Page 72: ...vice See sec tion 8 1 Page 33 In doing so the reactive power level is set in line with Q P tan dependent on power output which produces the specified shift factor cos consistently If the specification...

Page 73: ...ve grid impedance A very significant amplification of this control circuit may result in an oscillation ten dency The plant operator is responsible for using suitable settings for Q U control in consu...

Page 74: ...t dead time Once the dead time has expired the control circuit is no longer subject to a delay and the set settling time determines the transient behavior Rise Outg grad Fall Outg grad increasing decr...

Page 75: ...ns do not result in a loss of generation capacity in a larger range of an interconnected grid Grid support by a fast feeding of residual current also lim its the spatial extent of the incident With it...

Page 76: ...ed for the positive or negative phase sequence voltage is Fig 76 Formula no 2 depending on the nominal current IN of the inverter For the positive and negative phase sequence voltage u equates to the...

Page 77: ...troller This second solution is to be used for all other inverters Dynamics accuracy In all of the control methods described below the specified target value at the inverter s connection terminals is...

Page 78: ...ly for voltage increase in the upstream distribution network by consumption of reactive power it may be necessary to curtail the active power In this case P U control is available for making opti mum...

Page 79: ...ossible fluctuation of the available power or set point but will never increase above the abso lute power limit Deactivation time 0 60000000 ms Only evaluated in Hysteresis mode On Observation time fo...

Page 80: ...erters Pref is defined as PM the actual power at the moment of activation f is the actual frequency and f1 is the activation threshold as configured Fig 82 Equation 3 Fig 83 Equation 4 In some standar...

Page 81: ...re 3 Mode 2 Without hysteresis activated FEHLENDER LINK Power reference mode with overfrequency Actual power Nominal power Power reference mode with underfrequency Actual power Nominal power Power ref...

Page 82: ...If upon deactivation the power level available is higher than the actual power level then the power increase is limited to the maximum power level The limitation is implemented using an absolute powe...

Page 83: ...he grid operator and plant operator The device capacity of a plant can be set to exactly match the agreed value using the Slim and Plim settings To ensure that the load on the devices in the plant is...

Page 84: ...ed to calculate the Q filter parameter and cos phi gradient Fig 88 Formula for calculating the Q filter parameter Fig 89 Formula for calculating the cos phi gradient internal power gradient 10 5 Advan...

Page 85: ...roportional to reactive power balance and voltage is proportional to active power bal ance The active enhanced island detection method detects this difference by monitoring the behavior of the grid In...

Page 86: ...activities that are described here The device should be checked for proper operation by a qualified electrician at regular intervals Always contact the service team of the system manufacturer if you e...

Page 87: ...eaning the cooling fins from above 1 2 4x Fig 91 Cleaning the cooling fins from below 1 Heat sinks space between heat sinks 2 Brush max wire diameter 2mm 11 3 Replacing the fans Removing the cover A c...

Page 88: ...on the status display of the overvoltage protection mode the overvoltage protection should be replaced NOTE A check has been performed to ensure there is no AC DC voltage present 1 Opening the device...

Page 89: ...PV generator at the DC and DC busbar W_17 2 Place the fastening elements back in the fittings bag 3 Loosen the cable fitting and pull the DC cable through the cable fitting W_46 NOTE If the DC cable...

Page 90: ...grid operator if the grid failure continues to oc cur E The grid fuse trips Damage to the device s hardware If the grid fuse trips immediately when the device goes into feed in mode after the start up...

Page 91: ...r If there is no current flowing in a string then the associated DC fuse is defective Check the no load voltage and layout of the PV generator Re place the damaged modules if necessary B E Replace the...

Page 92: ...diation is sufficient MPP con trols are used for feed in to gain maximum yield Check whether Strings with differ ent voltage levels are present on the same tracker XL version a DC isola tor switch is...

Page 93: ...see if the grid plant pro tection has been switched off E 18 Resid current shutdown AFI The integrated AC DC sensitive residual cur rent device registered an non permissibly high leakage current goin...

Page 94: ...AC IGBTs or AC overcurrent No fault Grid re lated shutdown the grid connects again automatically 38 Generator voltage too high fault Battery overvoltage The voltage of the DC generator is too high Th...

Page 95: ...nd com pare to the relevant country specific limit Check setting values in the param eters menu Check the AC fuses A phase may be miss ing Check connection cabling B K 48 Grid failure underfrequency M...

Page 96: ...ific waiting period 58 Control board overtemp The temperature inside the device was too high The device shuts down to avoid hard ware damage How high is the de vice output Fan on Heat sink cov ered Th...

Page 97: ...up on the device See action in the event of a fault 70 E 72 Fault in fan 3 Failure in the 2nd external fan or the corre sponding tacho signal The power is not re duced This occurs via the temperature...

Page 98: ...rvoltage A voltage deviation has been found in the DC link An internal protective mechanism has dis connected the device to protect it against damage In case of repeated occurrence Notify your authori...

Page 99: ...d K 108 Grid failure overvoltage L1 Shutdown because the grid voltage on phase Lx is outside the set limit value 2nd level up to 5th level of grid monitoring The limit value is specified by the respec...

Page 100: ...the internal temper ature is too high The temperature is mea sured on the control card This is a protective function of the device 159 Waiting for fault acknowl edgement The DSP is waiting for the co...

Page 101: ...d personnel Are the plugs correctly plugged in E 188 Semiconductor test not pos sible Filter voltage measurement or actuation of the semiconductors faulty Disconnect AC and DC wait 1 minute and switch...

Page 102: ...ved on the AC power board is erro neous Disconnect AC and DC wait 1 minute and switch on again B 209 Detection of hardware de tection failed AC relay board The data saved on the AC relay board is erro...

Page 103: ...ce in the event of grid fail ures NOTE Fault number not found If fault numbers are displayed on the device but are not listed here then it is usually necessary to have this looked at by your installat...

Page 104: ...e injuries or death may occur if the cables and or terminals busbars in the device are touched The discharge time of the capacitors is up to 5 minutes Only appropriately qualified electricians authori...

Page 105: ...nality of the device e g due to storage that does not conform to the specified environmental conditions or if the device is transported from a cold environment to a warm environment for a brief period...

Page 106: ...erials Device Do not dispose of faulty devices or accessories together with household waste Ensure that the old device and any accessories are disposed of in a proper manner Packaging Ensure that the...

Page 107: ...cation Delivery address Contact person with telephone number Information about the accessibility of the installation site You can find the following items and other information at our web site Kaco ne...

Page 108: ...N55011 2015 Secondary effects on the grid EN 61000 3 3 2008 EN 61000 3 2 2006 A1 2009 A2 2009 FCC Rules regulations 47 Grid Code Code Grid guidelines PO12 3 4 Oct 2006 RD1699 2011 UNE 206006 CEI 0 16...

Page 109: ...ing Part 2 1 IEC60068 2 2 20007 Environmental testing Part 2 2 IEC60068 2 14 2009 Envi ronmental testing Part 2 14 Efficiency IEC 61683 1999 EN50530 2008 CEC Efficiency KACO blueplanet 87 0 TL3 KACO b...

Page 110: ...ical state at the time of printing Subject to technical changes No liability for printing errors Carl Zeiss Strasse 1 74172 Neckarsulm Germany Tel 49 7132 3818 0 Fax 49 7132 3818 703 info kaco newener...

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